The preparation process and properties of the thermally prepared Ti anodes coated with IrO2+Ta2O5 was studied. The structure and morphologies of the IrO2+Ta2O5 coatings were determined by XRD and SEM. Their electroche...The preparation process and properties of the thermally prepared Ti anodes coated with IrO2+Ta2O5 was studied. The structure and morphologies of the IrO2+Ta2O5 coatings were determined by XRD and SEM. Their electrochemical properties were studied by polarization curve and cyclic voltammetry. Trivalent chromium electroplating using Ti/IrO2+Ta2O5 anodes is carried out and the results were analyzed. Results show that this anode exhibits excellent electrochemical activity and stability in sulfate electrolysis. The electrocatalytic activity is determined not only by the content of IrO2 but also the structure and morphology of the anode coatings. The electroplating results indicats that Ti/IrO2+Ta2O5 anodes have excellent capabilities and merits in improving the stability of trivalent chromium electroplating in sulfate system.展开更多
2198 and 5A90 Al-Li alloys were anodized with a constant DC potential in 18%H_2SO_4solution(Solu.A) and the mixture solution of 18%H_2SO_4+5%C_2H_2O_4(Solu.B) at room temperature. 12 and 11 V was optimized as the appl...2198 and 5A90 Al-Li alloys were anodized with a constant DC potential in 18%H_2SO_4solution(Solu.A) and the mixture solution of 18%H_2SO_4+5%C_2H_2O_4(Solu.B) at room temperature. 12 and 11 V was optimized as the applied oxidation potential for 2198 and 5A90 alloys, respectively. Cross-sectional morphology, surface morphology and elements distribution of anodic oxidation coatings were observed by scanning electron microscope equipped with energy dispersive X-ray analysis(SEM/EDX). Corrosion resistance was tested by potentiodynamic polarization plot in 3.5%NaCl solution. The results showed that the thicknesses of coatings obtained at the selected potential in Solu.A and Solu.B were about 50 μm/110 μm for 2198 alloy and 80 μm/110 μm for 5A90 alloy. In both solutions, anodic oxidation coatings of 2198 alloy were primarily composed of Al oxides; those of 5A90 alloy were mainly consisted of Al oxides and a small amount of Mg oxides. The results of potentiodynamic polarization showed that anodic oxidation coatings of 2198 and 5A90 Al-Li alloys had better corrosion resistances than that of untreated alloys.展开更多
The anti passivation effect of metal oxide anode coating doped with rare earth element Eu was discussed. The morphology and the composition distribution of the metal oxide coating anode before and after electrolysis w...The anti passivation effect of metal oxide anode coating doped with rare earth element Eu was discussed. The morphology and the composition distribution of the metal oxide coating anode before and after electrolysis were studied by SEM and EDX analyses. The results show that the erosion of the electrolyte at the defects is the main cause for the failure of the coating. The erosion rate of the electrolyte is anisotropic. In area with high density of defects, the erosion rate is very fast and the failure of the coating is very quick. Moreover, the life time of the coating is prolonged by the doping of Eu. [展开更多
Ti6Al4V substrates were anodized in a 0.5 mol/L H_2SO_4 solution at applied voltages of 90-140 V.A hydroxyapatite-titanium oxide（HA-TiO2）coating was then deposited on the anodized Ti6Al4 V substrates via a hydrother...Ti6Al4V substrates were anodized in a 0.5 mol/L H_2SO_4 solution at applied voltages of 90-140 V.A hydroxyapatite-titanium oxide（HA-TiO2）coating was then deposited on the anodized Ti6Al4 V substrates via a hydrothermal-electrochemicalmethod at a constant current.The obtained films and coatings were characterized by X-ray diffraction,scanning electron microscopy,energy-dispersive X-ray spectroscopy,and Fourier-transform infrared spectrometry.The microstructures of the porous films on the Ti6Al4 V substrates were studied to investigate the effect of the anodizing voltage on the phase and morphology of the HATiO_2 coating.The results indicated that both the phase composition and the morphology of the coatings were significantly influenced by changes in the anodizing voltage.HA-TiO_2 was directly precipitated onto the surface of the substrate when the applied voltage was between 110 and 140 V.The coatings had a gradient structure and the HA exhibited both needle-like and cotton-like structures.The amount of cotton-like HA structures decreased with an increase in voltage from 90 to 120 V,and then increased slightly when the voltage was higher than 120 V.The orientation index of the（002）plane of the coating was at a minimum when the Ti6Al4 V substrate was pretreated at 120 V.展开更多
For uniform tube inner coating of non-conductive thin films, the double-ended coaxial magnetron pulsed plasma (DCMPP) method was investigated. In this study, coating of TiN and TiO2 was performed. It was clearly shown...For uniform tube inner coating of non-conductive thin films, the double-ended coaxial magnetron pulsed plasma (DCMPP) method was investigated. In this study, coating of TiN and TiO2 was performed. It was clearly shown that the extended anode effect was strongly influenced by the electric resistance of the coated thin films on the inner surface of an insulator tube. Additionally, high frequency (100 kHz) was better for relatively high plasma density. On the other hand, in the case of titanium oxide deposition, negative ion productions drastically decrease the deposition rate and the shifting velocity of plasma main position for coated TiO2 films.展开更多
An oxidation resistant Al-Cu-Fe quasicrystalline coating was fabricated on substrate of Ti alloy by low pressure plasma spraying (LPPS) method. As-sprayed Al-Cu-Fe coating has a rapidly solidified lamellar microstruct...An oxidation resistant Al-Cu-Fe quasicrystalline coating was fabricated on substrate of Ti alloy by low pressure plasma spraying (LPPS) method. As-sprayed Al-Cu-Fe coating has a rapidly solidified lamellar microstructure consisting of quasicrystalline phase and crystalline phase. The formation of quasicrystalline coating is related to the annealing. The results from the ox!dat!on experiments showed that Al-Cu-Fe quasicrystalline coating improved the oxidation resistance of Ti-base alloys. During the oxidation period there is no evident spallation of the coating from the substrate. Oxide formed on the surface of Al-Cu-Fe quasicrystalline coating after oxidation consisted of Al2O3. Oxidation occurs Ieading to a change of concentration and phase transformation in the coating surface. Selective oxidation of AI transforms the quasicrystalline phase into the phase.展开更多
Anodic oxide coatings on aluminum alloys are used for space environment applications. These provide specific thermo-optical properties to spacecraft surface. Fragments of these coatings lead to generate the contaminat...Anodic oxide coatings on aluminum alloys are used for space environment applications. These provide specific thermo-optical properties to spacecraft surface. Fragments of these coatings lead to generate the contamination in satellites and affect the mission lifetime. The current work concerns studying of the anodic processes applied on aluminum and different groups of aluminum alloys as Al7075, Al2024 and Al6061. Experimental procedures are performed using sulfuric acid at different values of current density (1 - 2 A/dm2). The influence of the parameters of anodic film formation on the coating characteristics and layer thickness of aluminum alloys has been investigated. Reflectance and optical properties of the anodized aluminum alloy coatings are determined and found to be dependent on the alloying elements. Changes in anodic coating weight and film thickness of aluminium alloys with the process parameters as current density, temperature, time duration, acid concentration, and sealing system have been studied. Moreover, morphology and surface structure of the considered samples are carried out in attempt to understand the physical characteristics. The obtained results are compared and briefly outlined.展开更多
Titanium based IrO2 +Ta2O5 oxide anodes with different compositions and pyrolysis temperatures were prepared by termodecompoisition method. By using X-ray diffraction (XRD), the structure and texture coefficient of th...Titanium based IrO2 +Ta2O5 oxide anodes with different compositions and pyrolysis temperatures were prepared by termodecompoisition method. By using X-ray diffraction (XRD), the structure and texture coefficient of the coatings, TC(hkl), of IrO2 rutile crystal have been tested. It showed that, the crystallization processes of IrO2 and Ta2O5 in xIrO2 +(100-x) Ta2 O5 (x is in mol%) films affected and confined each other.In the mixed system, IrO2 rutile phase existed as a solid solution with Ta, and attained the maximum solubility when x=70mol%, i.e. for the coating of 70% IrO2 +Ta2O5.For the coatings of low iridium content or at low preparing tem pemture, (110) and (101) pwtered orientations were dominant. However, preferred growth of IrO2 weakened with increasing either iridium content or temperature. Three typical surface morphologies were observed by using scanning electron tnicroscopy(SEM). The crystallite size of the mixed oxide coatings were finest for the the film of 70%IrO2 +30%Ta2O5,and decreased with the pyrolysis tempemture. As the results of the finest crystallite segregating on sudece and the maxitnum solid solubility of Ir and Ta component in deposits, the coatings with the composition of 70%IrO2 +Ta2O5 prepared at 450℃ presented the mdrimutn electrocatalgtic activitg for O2 evolution in 0. 5M H2SO4 solution.UP to 550℃, Ti base suffered to oxidation resulting in decreasing anode conductivity,therefore, coatings performed a low activity.展开更多
The preparation and electrocatalytic activity for oxygen evolution of the thermally prepared Ti anodes coated with IrO2-Ta2O5 were studied. The structure and morphologies of the oxide films with different contents of ...The preparation and electrocatalytic activity for oxygen evolution of the thermally prepared Ti anodes coated with IrO2-Ta2O5 were studied. The structure and morphologies of the oxide films with different contents of IrO2 were determined by XRD and SEM respectively. Their electrochemical properties were studied by Linear Sweep Voltammetry, Tafel Plot and Cyclic Voltammetry. The results show that iridium and tantalum can form solid solution and the mutual solubility is affected by the ratio of Ir to Ta in coating solution. With increasing IrO2 content in the coatings, the amount of fine crystallites of IrO2 is increased and the electrocatalytic capability of oxygen evolution is strengthened. The coating adhesion and rigidity decrease, which affects electrochemical activity of the anode when the content of IrO2 is too high. The electrochemically active surface area is determined not only by the content of IrO2but also the structure and morphology of the anode coatings. It is probably due to the existence of proper quantities of inert Ta2O5 which results in a typical morphology of cracks and solid solution structure.展开更多
Plasma electrolytic oxidation （PEO） coatings, formed under various anodic voltages （320-440 V） on biomedical NiTi alloy, are mainly composed of γ-AI203 crystal phase. The evolution of discharging sparks during th...Plasma electrolytic oxidation （PEO） coatings, formed under various anodic voltages （320-440 V） on biomedical NiTi alloy, are mainly composed of γ-AI203 crystal phase. The evolution of discharging sparks during the PEO process under different anodic voltages was observed. The surface and cross-sectional morphologies, composition, bonding strength, wear resistance and corrosion resistance of the coatings were investigated by scanning electron microscopy （SEM）, thin-film X-ray diffraction （TF-XRD）, energy dispersive X-ray spectrometry （EDS）, surface roughness, direct pull-off test, ball-on-disk friction and wear test and potentiodynamic polarization test, respectively. The results showed that the evolution of discharging sparks during the PEO process directly influenced the microstructure of the PEO coatings and further influences the properties. When the anodic voltage increased from 320 V to 400 V, the corrosion resistance and wear resistance of the coatings slowly increased, and all the bonding strength was higher than 60 MPa; further increasing the anodic voltages, especially up to 440 V, although the thickness and γ-AI203 crystallinity of the coatings further increased, the microstructure and properties of the coatings were obviously deteriorated.展开更多
Al specimens were covered with TiO2 film by sol-gel dip-coating and then anodized in ammonium adipate solution.The structure,composition and capacitance properties of the anodic oxide film were investigated by transmi...Al specimens were covered with TiO2 film by sol-gel dip-coating and then anodized in ammonium adipate solution.The structure,composition and capacitance properties of the anodic oxide film were investigated by transmission electron microscopy (TEM),Auger electron spectroscopy (AES),X-ray diffractometry (XRD) and electrochemical impedance spectroscopy (EIS).It was found that an anodic oxide film with a dual-layer structure formed between TiO2 coating and Al substrate.The film consisted of an inner Al2O3 layer and an outer Ti-Al composite oxide layer.The thickness of layers varied with the number of times of sol-gel dip-coating.The capacitance of anodic oxide films formed on coated specimens was at most 80% higher than that without TiO2.In film formation mechanism,it was claimed that the formation of composite oxide film was mainly affected by the structure of micro-pores network in TiO2 coating which had an influence on Al3+ and O2? ions transport during the anodizing.展开更多
文摘The preparation process and properties of the thermally prepared Ti anodes coated with IrO2+Ta2O5 was studied. The structure and morphologies of the IrO2+Ta2O5 coatings were determined by XRD and SEM. Their electrochemical properties were studied by polarization curve and cyclic voltammetry. Trivalent chromium electroplating using Ti/IrO2+Ta2O5 anodes is carried out and the results were analyzed. Results show that this anode exhibits excellent electrochemical activity and stability in sulfate electrolysis. The electrocatalytic activity is determined not only by the content of IrO2 but also the structure and morphology of the anode coatings. The electroplating results indicats that Ti/IrO2+Ta2O5 anodes have excellent capabilities and merits in improving the stability of trivalent chromium electroplating in sulfate system.
基金Funded by the Aeronautical Science Foundation of China(No.2015ZE54035)the National Natural Science Foundation of China(No.51301113)
文摘2198 and 5A90 Al-Li alloys were anodized with a constant DC potential in 18%H_2SO_4solution(Solu.A) and the mixture solution of 18%H_2SO_4+5%C_2H_2O_4(Solu.B) at room temperature. 12 and 11 V was optimized as the applied oxidation potential for 2198 and 5A90 alloys, respectively. Cross-sectional morphology, surface morphology and elements distribution of anodic oxidation coatings were observed by scanning electron microscope equipped with energy dispersive X-ray analysis(SEM/EDX). Corrosion resistance was tested by potentiodynamic polarization plot in 3.5%NaCl solution. The results showed that the thicknesses of coatings obtained at the selected potential in Solu.A and Solu.B were about 50 μm/110 μm for 2198 alloy and 80 μm/110 μm for 5A90 alloy. In both solutions, anodic oxidation coatings of 2198 alloy were primarily composed of Al oxides; those of 5A90 alloy were mainly consisted of Al oxides and a small amount of Mg oxides. The results of potentiodynamic polarization showed that anodic oxidation coatings of 2198 and 5A90 Al-Li alloys had better corrosion resistances than that of untreated alloys.
基金Project(59804008)supported by the National Natural Science Foundation of China
文摘The anti passivation effect of metal oxide anode coating doped with rare earth element Eu was discussed. The morphology and the composition distribution of the metal oxide coating anode before and after electrolysis were studied by SEM and EDX analyses. The results show that the erosion of the electrolyte at the defects is the main cause for the failure of the coating. The erosion rate of the electrolyte is anisotropic. In area with high density of defects, the erosion rate is very fast and the failure of the coating is very quick. Moreover, the life time of the coating is prolonged by the doping of Eu. [
基金Funded in part by the Key Laboratory of Inorginic Coating MaterialsChinese Academy of Sciences(No.KLICM-2014-11)the Shanghai Municipal Natural Science Foundation Sponsored by Shanghai Municipal Science and Technology Commissions(No.15ZR1428300)
文摘Ti6Al4V substrates were anodized in a 0.5 mol/L H_2SO_4 solution at applied voltages of 90-140 V.A hydroxyapatite-titanium oxide（HA-TiO2）coating was then deposited on the anodized Ti6Al4 V substrates via a hydrothermal-electrochemicalmethod at a constant current.The obtained films and coatings were characterized by X-ray diffraction,scanning electron microscopy,energy-dispersive X-ray spectroscopy,and Fourier-transform infrared spectrometry.The microstructures of the porous films on the Ti6Al4 V substrates were studied to investigate the effect of the anodizing voltage on the phase and morphology of the HATiO_2 coating.The results indicated that both the phase composition and the morphology of the coatings were significantly influenced by changes in the anodizing voltage.HA-TiO_2 was directly precipitated onto the surface of the substrate when the applied voltage was between 110 and 140 V.The coatings had a gradient structure and the HA exhibited both needle-like and cotton-like structures.The amount of cotton-like HA structures decreased with an increase in voltage from 90 to 120 V,and then increased slightly when the voltage was higher than 120 V.The orientation index of the（002）plane of the coating was at a minimum when the Ti6Al4 V substrate was pretreated at 120 V.
文摘For uniform tube inner coating of non-conductive thin films, the double-ended coaxial magnetron pulsed plasma (DCMPP) method was investigated. In this study, coating of TiN and TiO2 was performed. It was clearly shown that the extended anode effect was strongly influenced by the electric resistance of the coated thin films on the inner surface of an insulator tube. Additionally, high frequency (100 kHz) was better for relatively high plasma density. On the other hand, in the case of titanium oxide deposition, negative ion productions drastically decrease the deposition rate and the shifting velocity of plasma main position for coated TiO2 films.
文摘An oxidation resistant Al-Cu-Fe quasicrystalline coating was fabricated on substrate of Ti alloy by low pressure plasma spraying (LPPS) method. As-sprayed Al-Cu-Fe coating has a rapidly solidified lamellar microstructure consisting of quasicrystalline phase and crystalline phase. The formation of quasicrystalline coating is related to the annealing. The results from the ox!dat!on experiments showed that Al-Cu-Fe quasicrystalline coating improved the oxidation resistance of Ti-base alloys. During the oxidation period there is no evident spallation of the coating from the substrate. Oxide formed on the surface of Al-Cu-Fe quasicrystalline coating after oxidation consisted of Al2O3. Oxidation occurs Ieading to a change of concentration and phase transformation in the coating surface. Selective oxidation of AI transforms the quasicrystalline phase into the phase.
文摘Anodic oxide coatings on aluminum alloys are used for space environment applications. These provide specific thermo-optical properties to spacecraft surface. Fragments of these coatings lead to generate the contamination in satellites and affect the mission lifetime. The current work concerns studying of the anodic processes applied on aluminum and different groups of aluminum alloys as Al7075, Al2024 and Al6061. Experimental procedures are performed using sulfuric acid at different values of current density (1 - 2 A/dm2). The influence of the parameters of anodic film formation on the coating characteristics and layer thickness of aluminum alloys has been investigated. Reflectance and optical properties of the anodized aluminum alloy coatings are determined and found to be dependent on the alloying elements. Changes in anodic coating weight and film thickness of aluminium alloys with the process parameters as current density, temperature, time duration, acid concentration, and sealing system have been studied. Moreover, morphology and surface structure of the considered samples are carried out in attempt to understand the physical characteristics. The obtained results are compared and briefly outlined.
文摘Titanium based IrO2 +Ta2O5 oxide anodes with different compositions and pyrolysis temperatures were prepared by termodecompoisition method. By using X-ray diffraction (XRD), the structure and texture coefficient of the coatings, TC(hkl), of IrO2 rutile crystal have been tested. It showed that, the crystallization processes of IrO2 and Ta2O5 in xIrO2 +(100-x) Ta2 O5 (x is in mol%) films affected and confined each other.In the mixed system, IrO2 rutile phase existed as a solid solution with Ta, and attained the maximum solubility when x=70mol%, i.e. for the coating of 70% IrO2 +Ta2O5.For the coatings of low iridium content or at low preparing tem pemture, (110) and (101) pwtered orientations were dominant. However, preferred growth of IrO2 weakened with increasing either iridium content or temperature. Three typical surface morphologies were observed by using scanning electron tnicroscopy(SEM). The crystallite size of the mixed oxide coatings were finest for the the film of 70%IrO2 +30%Ta2O5,and decreased with the pyrolysis tempemture. As the results of the finest crystallite segregating on sudece and the maxitnum solid solubility of Ir and Ta component in deposits, the coatings with the composition of 70%IrO2 +Ta2O5 prepared at 450℃ presented the mdrimutn electrocatalgtic activitg for O2 evolution in 0. 5M H2SO4 solution.UP to 550℃, Ti base suffered to oxidation resulting in decreasing anode conductivity,therefore, coatings performed a low activity.
基金Project(50499330) supported by the National Natural Science Foundation of China
文摘The preparation and electrocatalytic activity for oxygen evolution of the thermally prepared Ti anodes coated with IrO2-Ta2O5 were studied. The structure and morphologies of the oxide films with different contents of IrO2 were determined by XRD and SEM respectively. Their electrochemical properties were studied by Linear Sweep Voltammetry, Tafel Plot and Cyclic Voltammetry. The results show that iridium and tantalum can form solid solution and the mutual solubility is affected by the ratio of Ir to Ta in coating solution. With increasing IrO2 content in the coatings, the amount of fine crystallites of IrO2 is increased and the electrocatalytic capability of oxygen evolution is strengthened. The coating adhesion and rigidity decrease, which affects electrochemical activity of the anode when the content of IrO2 is too high. The electrochemically active surface area is determined not only by the content of IrO2but also the structure and morphology of the anode coatings. It is probably due to the existence of proper quantities of inert Ta2O5 which results in a typical morphology of cracks and solid solution structure.
基金the financial support from the National Natural Science Foundation of China (Grant No. 51101085)the National Natural Science Foundation of Jiangxi Province (Grant No. 20114BAB216014)+1 种基金the Science and Technology Plan Projects of Jiangxi Province (Grant No.20111BBG70007-2)the Science and Technology Plan Projects of Department of Education of Jiangxi Province (Grant No.GJJ12450)
文摘Plasma electrolytic oxidation （PEO） coatings, formed under various anodic voltages （320-440 V） on biomedical NiTi alloy, are mainly composed of γ-AI203 crystal phase. The evolution of discharging sparks during the PEO process under different anodic voltages was observed. The surface and cross-sectional morphologies, composition, bonding strength, wear resistance and corrosion resistance of the coatings were investigated by scanning electron microscopy （SEM）, thin-film X-ray diffraction （TF-XRD）, energy dispersive X-ray spectrometry （EDS）, surface roughness, direct pull-off test, ball-on-disk friction and wear test and potentiodynamic polarization test, respectively. The results showed that the evolution of discharging sparks during the PEO process directly influenced the microstructure of the PEO coatings and further influences the properties. When the anodic voltage increased from 320 V to 400 V, the corrosion resistance and wear resistance of the coatings slowly increased, and all the bonding strength was higher than 60 MPa; further increasing the anodic voltages, especially up to 440 V, although the thickness and γ-AI203 crystallinity of the coatings further increased, the microstructure and properties of the coatings were obviously deteriorated.
文摘Al specimens were covered with TiO2 film by sol-gel dip-coating and then anodized in ammonium adipate solution.The structure,composition and capacitance properties of the anodic oxide film were investigated by transmission electron microscopy (TEM),Auger electron spectroscopy (AES),X-ray diffractometry (XRD) and electrochemical impedance spectroscopy (EIS).It was found that an anodic oxide film with a dual-layer structure formed between TiO2 coating and Al substrate.The film consisted of an inner Al2O3 layer and an outer Ti-Al composite oxide layer.The thickness of layers varied with the number of times of sol-gel dip-coating.The capacitance of anodic oxide films formed on coated specimens was at most 80% higher than that without TiO2.In film formation mechanism,it was claimed that the formation of composite oxide film was mainly affected by the structure of micro-pores network in TiO2 coating which had an influence on Al3+ and O2? ions transport during the anodizing.
