Microstructure and Tribological Properties of In-situ Synthesized TiB_2- TiC /Ni Based Composite Coating by Laser Cladding

A TiB2 and TiC particles reinforced Ni based composites coating was prepared on TC4 alloy surface by chemical reaction among Ti, B and C elements using laser cladding technique. Microstructural analysis showed that the sizes of in-situ synthesized TiB2 and TiC particles ranged within 5~10um and l^2um, respectively, while both the two kinds of particles were uniformly distributed in the clad layer. The measurement of microhardness and wear and friction properties indicated that the microhardness of laser clad layer was HV900-1100, being three times of that of the TC4 alloy; the friction coefficient of the laser clad layer in air and in vacuum (10~5 Pa) ranged within 0.2-0.3 and 0.3-0.5, respectively; the wear rate in terms of mass loss was considerably lower than that of the TC4 alloy both in air and in vacuum environment.

钛合金表面激光熔覆TiB_2-TiC/Ni复合涂层的真空摩擦磨损性能

采用激光熔覆技术在TC4钛合金表面制备以反应合成TiB2和TiC颗粒为增强相的Ni基复合涂层,利用УТИТВ-100型销-盘摩擦磨损试验机研究了激光熔覆层在真空(10-5Pa)中的干滑动摩擦磨损性能,利用光学显微镜和扫描电子显微镜观察了摩擦偶件的磨损表面形貌,讨论了激光熔覆层的磨损机制。结果表明,激光熔覆层的摩擦系数在0.25～0.5之间,明显低于TC4合金的摩擦系数(0.45～0.8),磨损体积约为TC4合金的40%。随法向载荷和滑动速度的增加,激光熔覆层的磨损体积增加,激光熔覆层的磨损机制主要为粘着磨损和粘附转移物引起的磨粒磨损。

Wear Performance of Ni/ZrO_2 Infiltrated Composite Layer

The Ni/ZrO2 was used as raw materials to fabricate the surface infiltrated composite layer with 1-4 mm thickness on cast steel substrate through vacuum infiltrated casting technology. The microstructure indicated that the infiltrated composite layer included surface composite layer and transition layer. Wear property was investigated under room temperature and 450 ~C. The results indicated that the abrasion volume of substrate was 8 times that of the infiltrated composite layer at room temperature. The friction coefficient of infiltrated composite layer decreased with the increasing load. The wear resistance of infiltrated composite layer with different ZrO2 contents had been improved obviously under high temperature. The friction coefficient of infiltrated composite layer was decreased comparing with that at room temperature. The oxidation, abrasive and fatigue abrasion was the main wear mechanism at room temperature. Oxidation abrasion, fatigue wear and adhesive wear dominated the wearin~ process under elevated temperature.

Ti_(3)C_(2)T_(x)/Ni/TiO_(2)复合粉体的制备及吸波性能研究

采用热处理的方法制备出二维层状Ti_(3)C_(2)T_(x)/Ni/TiO_(2)复合粉体,并利用TG-DSC、SEM、XRD和XPS对样品进行表征分析,通过矢量网络分析仪测试样品的电磁参数并模拟计算不同涂层厚度下样品的反射损耗值(RL)。结果表明:随着热处理温度的升高,样品中TiO2质量含量增加;当热处理温度为300℃时,在频率f=17.5 GHz下样品的RL为-35.2 dB,其有效吸波带宽超过1.7 GHz,对应的涂层厚度为4 mm。其优异的吸波性能一方面来自良好的阻抗匹配,另外一方面来自样品的介电损耗、磁损耗的协同效应。此外,样品的电磁波吸收能力可以通过其组分和微观结构进行调控。

铝用TiB_2-C复合阴极炭块的开发与应用

介绍了一体化成型TiB2 -C复合层阴极炭块和TiB2 -C复合冷捣糊的研制、产品检测 ,在 75kA工业预焙槽上的应用试验以及经济效益与社会效益分析。

Ni-WB_(2)复合熔覆层的微观组织及摩擦磨损性能

利用真空熔覆技术在45钢表面制备了Ni-WB_(2)复合熔覆层,利用SEM、EDS、XRD等分析其组织特征,利用销盘式摩擦试验机对其摩擦磨损性能进行了测试与分析。结果表明,Ni-WB_(2)复合熔覆层组织致密并与基体呈牢固的冶金熔合,熔覆层具有特殊的分层结构,分为网状结构层、过渡结构层和扩散熔合层,网状复合区又分为网状Ⅰ区和网状Ⅱ区。扩散区主要由铁基固溶体和镍基固溶体构成,过渡区的主要组成相为γ-Ni及Cr的碳化物,网状复合区的主要组成相有镍基合金、铬碳化物、WB_(2)、镍硅共晶以及WB_(2)与镍基合金中的元素形成的复杂硼化物和碳化物。当WB_(2)含量低于20%时,随着WB_(2)在复合熔覆层中含量的增加,其磨损率及摩擦因数均逐渐降低,当WB_(2)含量为15%时,Ni-WB_(2)复合熔覆层的磨损率及摩擦因数与基体相比,分别降低了48.94%与14.62%。网状分布的硬质相在摩擦过程中起到支撑载荷的作用,摩擦磨损过程中形成了WOx氧化物,均有利于降低复合熔覆层的摩擦磨损。