Iron/aluminum nanocomposites prepared by one-step reduction method and their effects on thermal decomposition of AP and AN

Aluminum(Al)powder is widely used in solid propellants.In particular,nano-Al has attracted extensive scholarly attention in the field of energetic materials due to its higher reactivity than micro-Al.However,the existence of aluminum oxide film on its surface reduces the heat release performance of the aluminum powder,which greatly limits its application.Hence,this paper used iron,a component of solid propellant,to coat micron-Al and nano-Al to improve the heat release efficiency and reactivity of Al powder.SEM,TEM,EDS,XRD,XPS,and BET were used to investigate the morphological structure and properties of pure Al and Fe/Al composite fuels of different sizes.The results show that Fe was uniformly coated on the surface of Al powder.There was no reaction between Fe and Al,and Fe/Al composite fuels had a larger specific surface area than pure Al,which could better improve the reactivity of pure Al.Besides,the catalytic effects of pure Al and Fe/Al composite fuels of different sizes on ammonium perchlorate and ammonium nitrate were explored.The results show that the catalysis of pure Al powder could be greatly improved by coating Fe on the surface of Al powder.Especially,the micron-Fe/Al composite fuel had a higher catalytic effect than the pure nano-Al powder.Hence,Fe/Al composite fuels are expected to be widely used in solid propellants.

Preparation and Properties of Bilayer Composite Materials of Cu-coated Fe and CuSn10

Bilayer composite materials of Cu-coated Fe and CuSn10 containing 0%,5%,10%,15%,20%,25%,30%,35%,40%,45%,50%Cu-coated Fe were prepared in mesh belt sintering furnace.Microscopic pore morphology of materials was observed,bending strength was tested.Results show that,There is a good bonding between Cu-coated Fe and CuSn10,with the increase of Cu-coated Fe content from 0%to 50%,bending strength of bilayer composite materials increases.

Heterogeneous catalytic activation of peroxymonosulfate for efficient degradation of organic pollutants by magnetic Cu^0/Fe_3O_4 submicron composites

Magnetic Cu^0/Fe3O4 submicron composites were prepared using a hydrothermal method and used as heterogeneous catalysts for the activation of peroxymonosulfate（PMS） and the degradation of organic pollutants.The as-prepared magnetic Cu^0/Fe3O4 submicron composites were composed of Cu^0 and Fe3O4 crystals and had an average size of approximately 220 nm.The Cu^0/Fe3O4 composites could efficiently catalyze the activation of PMS to generate singlet oxygen,and thus induced the rapid degradation of rhodamine B,methylene blue,orange Ⅱ,phenol and 4-chlorophenol.The use of0.1 g/L of the Cu^0/Fe3O4 composites induced the complete removal of rhodamine B（20 μmol/L） in15 min,methylene blue（20 μmol/L） in 5 min,orange Ⅱ（20 μmol/L） in 10 min,phenol（0.1mmol/L） in 30 min and 4-chlorophenol（0.1 mmol/L） in 15 min with an initial pH value of 7.0 and a PMS concentration of 0.5 mmol/L.The total organic carbon（TOC） removal higher than 85%for all of these five pollutants was obtained in 30 min when the PMS concentration was 2.5 mmol/L.The rate of degradation was considerably higher than that obtained with Cu^0 or Fe3O4 particles alone.The enhanced catalytic activity of the Cu^0/Fe3O4 composites in the activation of PMS was attributed to the synergistic effect of the Cu^0 and Fe3O4 crystals in the composites.Singlet oxygen was identified as the primary reactive oxygen species responsible for pollutant degradation by electron spin resonance and radical quenching experiments.A possible mechanism for the activation of PMS by Cu^0/Fe3O4 composites is proposed as electron transfer from the organic pollutants to PMS induces the activation of PMS to generate ^1O2,which induces the degradation of the organic pollutants.As a magnetic catalyst,the Cu^0/Fe3O4 composites were easily recovered by magnetic separation,and exhibited excellent stability over five successive degradation cycles.The present study provides a facile and green heterogeneous catalysis method for the oxidative removal of organic pollutants.

Erosive Wear and Wear Mechanism of in situ TiC_P/Fe Composites

The base structure of in situ TiCp/Fe composites fabricated under industrial condition was changed by different heat treatments. Erosive wear tests were carried out and the results were compared with that of wear-resistant white cast iron. The results suggest that the wear resistance of the in situ TiCp/Fe composite is higher than that of wear-resistant white cast iron under the sand erosive wear condition. The wear mechanism of the wear-resistant white cast iron was a cycle process that base surface was worn and carbides were exposed, then carbides was broken and wear pits appeared. While the wear mechanism of in situ TiCp/Fe composite was a cycle process that base surface was worn and TiC grains were exposed and dropped. The wear resistance of in situ TiCp/Fe composite was lower than that of wear-resistant white cast iron under the slurry erosive wear condition. Under such circumstance, the material was not only undergone erosive wear but also electrochemistry erosion due to the contact with water in the medium. The wear behaviours can be a combination of two kinds of wear and the sand erosive wear is worse than slurry erosive wear.

不同形貌Al-Fe金属的块体压制成形模拟研究

文章以含40%Al的Al-Fe复合金属为研究对象,对颗粒状和屑状40Al-Fe复合金属分别进行压制预变形,并对屑状40Al-Fe复合金属预制坯进行了二次热压缩变形,重点研究压制预变形及二次热压缩对Al-Fe复合金属成形性和界面影响。结果表明:压力为16 MPa时,颗粒状40Al-Fe复合金属预制坯(密度为4.54 g/cm^(3))成形性良好且形成致密界面;压力为16 MPa时,屑状40Al-Fe复合金属预制坯(密度为3.50 g/cm3)可以成形但界面存在孔洞,Al屑主要为“片层状”“狗牙状”“圆圈状”“波浪状”,其经二次热压缩变形,“圆圈状”Al屑连成一个整体,“狗牙状”与“波浪状”Al屑均演变为“片层状”,而Fe屑仍为“片层状”“块状”,未发生明显变形。变形温度300℃、变形速率0.5 s^(-1)、变形程度0.1是目前生产工艺最佳参数,此时屑状40Al-Fe复合金属成形性最佳且界面结合良好(密度为4.66 g/cm^(3))。

Effects of technological parameters on microstructures and properties of in situ TiC_p/Fe composites

The effects of the reactive temperature, time and the cooling rate of an Fe Ti C alloy melt on the microstructures and mechanical properties of in situ TiC p/Fe composites were investigated. The results show that the hardness and impact toughness of the prepared composites increase with increasing the reactive temperature, because more and finer TiC particles are formed in the higher temperature melt. However, after the TiC synthesis reaction in the melt completed, the impact toughness of the composites will decrease if the melt reactive time is further prolonged, owing to the coarsening of the formed TiC particles. Under the present experimental condition, the cooling rate of the melt containing dispersions has little influence on the number, size and distribution of the particles in the composites.

Progressive Failure Evaluation of Composite Skin-Stiffener Joints Using Node to Surface Interactions and CZM

T shaped skin-stiffener joint are one of the most commonly used structures in aerospace components.It has been proven in various studies that these joints are susceptible to failure when loaded in pull out conditions however,in specific applications these joints undergo pull loading.De-lamination/de-bond nucleation and its growth is one of the most common failure mechanisms in a fiber reinforced composite structure.Crack growth takes place due to the induced interlaminar normal and shear stresses between different structural constituents when a load is applied.In this study,Finite Element Analysis has been performed using cohesive contact interactions on a composite T-joint to simulate the pull out test conditions.A simplified shell based model coupled with CZM is proposed,which can evaluate the failure initiation and progression accurately with lesser computational efforts.The final failure occurred at a displacement of 4.71 mm at the computed failure load of 472.57 kgf for basic configuration.Computed Failure load for the padded configuration is 672.8 kgf and corresponding displacement is 4.6 mm.The results obtained by the proposed numerical model are validated by experimental results and it is observed that predicted failure displacements and failure load calculated were correlating reasonably well with the experiment.

Stabilization of ferric arsenate sludge with mechanochemically prepared FeS2/Fe composites

FeS2/Fe composites were mechanochemically prepared with iron powder and pyrite for the stabilization of ferrite arsenate sludge(FAS).The effects of preparation parameters on stabilization performance were investigated.The results show that the optimum conditions are FeS2/Fe molar ratio of 5:5,milling time of 2 h,ball-to-material mass ratio of 15:1 and milling with stainless steel ball.Then,the composites were characterized by XRD,SEM,FTIR,etc.The physicochemical properties of FeS2/Fe mixture change dramatically,which is responsible for its excellent performance.Finally,the stabilization process of FAS was optimized.When the FAS is mixed with composites at mass ratio of 4:1 and milled for 30 min,the As leaching concentration of FAS can be reduced from 639.15 to 4.74 mg/L with the stabilization ratio of 99.2%.

IN SITU GRADIENT DOUBLE-LAYER COMPOSITES OF Al-Fe ALLOY BY CENTRIFUGAL CASTING

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Electromagnetic and microwave absorbing properties of FeCoB powder composites

The electromagnetic and microwave absorbing properties of FeCoB powder composites prepared by sin- gle-roller melt-spinning and mechanical milling processes were investigated in this paper. The result indicates that the flake-like powders are obtained. As milling time increases, the flake-like powder particles tend to agglomerate, causing the flake-like powders decrease gradually. The milling time plays an important role in the electromagnetic parameters which relates to the shape and size of the powder particles. The calculation shows that the sample milled for 6 h could achieve an optimal reflection loss of -11.5 dB at 5.8 GHz, with mass fraction of 83 % and a matching thickness of 1.8 mm. The result also indicates that the microwave absorbing properties of the FeCoB powder composites are adjustable by changing their thickness, and can be applied as a thinner microwave absorbing material in the range of 2-8 GHz.

MIL-100(Fe)光芬顿催化剂的制备与循环使用研究

为解决金属有机框架MIL-100(Fe)粉末在实际工业应用中难以回收重复利用的难题,采用水热法合成了MIL-100(Fe)粉末,利用真空抽滤法将其负载到氧化铝多孔陶瓷片上,制备了MIL-100(Fe)@多孔陶瓷复合材料。利用场发射扫描电子显微镜能谱联用仪(FE-SEM-EDS)、X射线衍射仪(XRD)、比表面积分析仪(BET)、紫外可见光分光光度计(UV-VIS)等仪器对MIL-100(Fe)及复合材料的结构与性能进行了表征;以罗丹明B(RhB)溶液模拟染料废水,研究了在MIL-100(Fe)在H_(2)O_(2)反应体系中对染料的光芬顿降解能力。结果表明,MIL-100(Fe)呈现八面体结构,比表面积高达1152.75 m^(2)/g,当反应温度为60℃、H_(2)O_(2)的初始浓度为0.5 g/L、RhB溶液的初始浓度为20 mg/L时,RhB溶液的降解率达到99.26%。MIL-100(Fe)@多孔陶瓷在循环使用5次时,对RhB溶液的降解率仍达到98%以上,循环使用稳定性良好,具有商业化应用前景。

Mechanical properties and wear resistance of medium entropy Fe40Mn40Cr10Co10/TiC composites

The Fe40Mn40Cr10Co10/TiC (volume fraction of TiC, 10%) composites were synthesized in combination of ball milling and spark plasma sintering (SPS) in the present work. Mechanical properties and wear resistance of the Fe40Mn40Cr10Co10/TiC composites were individually investigated. It was found that TiC particles homogenously distributed in the Fe40Mn40Cr10Co10/TiC composite after being sintered at 1373 K for 15 min. Meanwhile, grain refinement was observed in the as-sintered composite. Compared with the pure Fe40Mn40Cr10Co10 medium entropy alloy (MEA) matrix grain, addition of 10% TiC particles resulted in an increase in the compressive strength from 1.571 to 2.174 GPa, and the hardness from HV 320 to HV 872. Wear resistance results demonstrated that the friction coefficient, wear depth and width of the composite decreased in comparison with the Fe40Mn40Cr10Co10 MEA matrix. Excellent mechanical properties and wear resistance could offer the Fe40Mn40Cr10Co10/TiC composite a very promising candidate for engineering applications.

Effect of Fe_2P in LiFePO_4/Fe_2P composite on electrochemical properties synthesized by MA and control of heat condition

In order to control the size and distribution of the high conductive Fe2P in LiFePO4/Fe2P composite, two different cooling rates (Fast: 15 ℃·min-1, Slow: 2 ℃·min-1) were employed after mechanical alloying. The discharge capacity of the fast cooled was 83 mAh·g-1 and the slow cooled 121 mAh·g-1. The particle size of the synthesized powder was examined by transmission electron microscopy and distribution of Fe2P was characterized using scanning electron microscopy (SEM). In addition, two-step heat treatment was carried out for better distribution of Fe2P. X-ray diffraction (XRD) and Rietveld refinement reveal that LiFePO4/Fe2P composite consists of 95.77% LiFePO4 and 4.33% of Fe2P.

Properties of Hot-Pressed Al_2O_3-Fe Composites

Alumina-(0 similar to 20 vol. pct) iron composites were fabricated by hot-pressing of well-mixed-alumina and iron powders at 1400 degreesC and 30 MPa for 30 min. Hot-pressed bodies with nearly theoretical density were obtained for addition up to 10 vol. pct Fe, but relative density decreased gradually with further increase in Fe addition. The materials exhibit a homogeneous dispersion of Fe. Fracture strength of the composites exhibits a maximum value of 604 MPa at 15 vol. pct Fe, which is 1.5 times that of alumina alone. Fracture toughness increases with the increase in Fe content, reaching 7.5 MPa.m(1/2) at 20 vol. pct Fe. The theoretical values of fracture toughness was calculated and compared with the experimental one. Toughening mechanisms of the composites are also discussed.

Melt Infiltration Ability and Microstructural Evolution of Fe40Al/ TiC Composites System

Pressureless melt infiltration is an economic route f or preparation of high-density ceramic/melt composites. In this study, the Fe40 Al iron aluminide intermetallic, a low cost material of excellent oxidation and corrosion resistance, was used as binder for fabricating Fe40Al/TiC composites b y pressureless melt infiltration. The wetting ability of liquid Fe40Al in porous TiC pre-form was studied by in-situ monitoring the melting and infiltration p rocess. The infiltration ability was investigated by observing the distance of l iquid Fe40Al intrusion in porous TiC pre-forms at different infiltration temper atures and times by using optical microscope. Porous TiC per-forms with density of 60%～88%TD (theoretical density), prepared under pre-defined sintering temp e rature cycles, were used for fabricating Fe40Al/TiC composites in the range of 1 2%～40% metal content by volume. Almost full dense Fe40Al/TiC composites were su c cessfully fabricated by this technique. Liquid Fe40Al exhibited excellent infilt ration ability, the distance of complete intrusion of liquid Fe40Al in the TiC s intered pre-form with density of 88%TD was over 7 mm after 5 min at the inf iltration temperature of 1 450 ℃. Microstructural observation by SEM and TEM also showed that liquid Fe40Al filled the very narrow gaps among TiC particles, the interfaces of TiC particles and F e40Al plastic ligaments being metallurgical bonded. TEM revealed that high densi ty of dislocations formed in Fe40Al ligaments during solidification, which favor the mechanical properties. Ti decomposed from TiC particles and dissolved into Fe40Al during infiltration. According to the compositional analysis of TEM-EDS, the concentration of Ti in Fe40Al ranges at 1at%～4at% depending on composite f a bricating conditions and the distance from the measuring point to the closest Ti C particles. XRD analysis indicated that the composites were composed of two pha ses, the original TiC and Fe 0.4Al 0.6 intermetallic. No new phase formed during infiltration, but the lattice parameter of Fe 0.4Al 0.6 was expended due to the Ti in the solid solution.

原位自生富Fe相增强Mg-Cu-Ag-Gd-Fe非晶复合材料的制备及其力学性能

基于元素间混合焓差异,通过在Mg基非晶合金中添加Fe元素,使合金凝固过程中析出原位自生富Fe相,从而制备出原位自生相增强镁基非晶复合材料。研究发现,富Fe相均匀分散在镁基非晶合金基体中,平均尺寸为8μm,体积含量约为14%。相比于基体材料的脆性断裂,原位自生富Fe相增强镁基非晶复合材料表现出明显的屈服与塑性变形,塑性形变量达9.5%,并且断裂强度也较基体合金有所提高。通过对断面的分析发现富Fe相在变形过程中可有效阻碍非晶基体中主剪切带的快速扩展,使其发生偏转和增殖,生成多重剪切带,使复合材料的力学性能显著提高。

Electrochemical behaviors of Zn-Fe alloy and Zn-Fe-TiO_2 composite electrodeposition

Electrochemical behaviors of Zn-Fe alloy and Zn-Fe-TiO2 composite electrodeposition in alkaline zincatesolutions were studied respectively by the methods of linear potential sweep and cyclic voltammetry. From the re-sults it can be concluded that Zn shows under potential deposition, Zn-Fe alloy codeposition is anomalous codeposi-tion and Zn-Fe alloy cathode polarization is increased with the introduction of additive. From the view point of elec-trochemistry, the reasons that the content of Fe in the Zn-Fe coating changes with the composition of the electrolyteand the process conditions altering and the relationship between the content of Fe and the appearance of the coatingare interpreted. The cathode polarization of Zn-Fe alloy codeposition is enhanced obviously with addition of additive.In the course of composite electrodeposition, TiO2 has less promotion to electrodeposition of zinc ions than to iron i-ons, while the electrodeposition of iron ions improves the content of TiO2 in composite coating, which is inagreement with the results of process experiments.

Electrochemical performance of LiFePO_4/(C+Fe_2P) composite cathode material synthesized by sol-gel method

A LiFePO4/（C＋Fe2P） composite cathode material was prepared by a sol-gel method using Fe（NO3）3.9H20, LiAc·H2O）, NHaH2PO4 and citric acid as raw materials, and the physical properties and electrochemical performance of the composite cathode material were investigated by X-ray diffractometry （XRD）, scanning electron microscopy （SEM）, transmission electron microscopy （TEM） and electrochemical tests. The Fe2P content, morphology and electrochemical performance of LiFePOa/（C＋Fe2P） composite depend on the calcination temperature. The optimized LiFePO4/（C＋FeeP） composite is prepared at 650 ~C and the optimized composite exhibits sphere-like morphology with porous structure and Fe2P content of about 3.2% （mass fraction）. The discharge capacity of the optimized LiFePO4/（C＋FeRP） at 0.1C is 156 and 161 mA.h/g at 25 and 55 ℃, respectively, and the corresponding capacity retentions are 96% after 30 cycles; while the capacity at 1C is 142 and 149 mA.h/g at 25 and 55 ℃, respectively, and the capacity still remains 135 and 142 mA-h/g after 30 cycles at 25 and 55℃, respectively.

Higher alcohol synthesis over Cu-Fe composite oxides with high selectivity to C_(2+)OH

Cu-Fe composite oxides were prepared by co-precipitation method and tested for higher alcohol synthesis from syngas. The selectivity to C2＋OH and C6＋OH in alcohol distribution was very high while the methane product fraction in hydrocarbon distribution was rather low, demonstrating a promising potential in higher alcohols synthesis from syngas. The distribution of alcohols and hydrocarbons approximately obeyed Anderson-Schulz-Flory distribution with similar chain growth probability, indicating alcohols and hydrocarbons derived from the same intermediates. The effects of Cu/Fe molar ratio, reaction temperature and gas hourly space velocity （GHSV） on catalytic performance were studied in detail. The sample with a Cu/Fe molar ratio of 10/1 exhibited the best catalytic performance. Higher reaction temperature accelerated water-gas-shift reaction and led to lower total alcohols selectivity. GHSV showed great effect on catalytic performance and higher GHSV increased the total alcohol selectivity, indicating there existed visible dehydration reaction of alcohol into hydrocarbon.

Comparison of wear behavior of ABS and Nylon6-Fe powder composite parts prepared with fused deposition modelling

Fused deposition modeling(FDM) is one of the latest rapid prototyping techniques in which parts can be manufactured at a fast pace and are manufactured with a high accuracy. This research work is carried out to study the friction and wear behavior of parts made of newly developed Nylon6-Fe composite material by FDM. This work also involves the comparison of the friction and wear characteristics of the Nylon6-Fe composite with the existing acrylonitrile butadiene styrene(ABS) filament of the FDM machine. This Is carried out on the pin on disk setup by varying the load(5, 10, 15 and 20 N) and speed(200 and 300 r/min). It is concluded that the newly developed composite is highly wear resistant and can be used in industrial applications where wear resistance is of paramount importance. Morphology of the surface in contact with the Nylon6-Fe composite and ABS is also carried out.