Joints between two different grades of aluminium alloys are need of the hour in many light weight military structures.In this investigation,an attempt has been made to join the heat treatable(AA 6061) and non-heat tre...Joints between two different grades of aluminium alloys are need of the hour in many light weight military structures.In this investigation,an attempt has been made to join the heat treatable(AA 6061) and non-heat treatable(AA 5086) aluminium alloys by friction stir welding(FSW)process using three different tool pin profiles like straight cylindrical,taper cylindrical and threaded cylindrical.The microstructures of various regions were observed and analyzed by means of optical and scanning electron microscope.The tensile properties and microhardness were evaluated for the welded joint.From this investigation it is founded that the use of threaded pin profile of tool contributes to better flow of materials between two alloys and the generation of defect free stir zone.It also resulted in higher hardness values of 83 HV in the stir zone and higher tensile strength of 169 MPa compared to other two profiles.The increase in hardness is attributed to the formation of fine grains and intermetallics in the stir zone,and in addition,the reduced size of weaker regions,such as TMAZ and HAZ regions,results in higher tensile properties.展开更多
Based on the three-dimensional elastic-plastic finite element analysis of the 8"(203.2 mm)drill collar joint,this paper studies the mechanical characteristics of the pin and box of NC56 drill collar joints under ...Based on the three-dimensional elastic-plastic finite element analysis of the 8"(203.2 mm)drill collar joint,this paper studies the mechanical characteristics of the pin and box of NC56 drill collar joints under complex load conditions,as well as the downhole secondary makeup features,and calculates the downhole equivalent impact torque with the relative offset at the shoulder of internal and external threads.On the basis of verifying the correctness of the calculation results by using measured results in Well GT1,the prediction model of the downhole equivalent impact torque is formed and applied in the first extra-deep well with a depth over 10000 m in China(Well SDTK1).The results indicate that under complex loads,the stress distribution in drill collar joints is uneven,with relatively higher von Mises stress at the shoulder and the threads close to the shoulder.For 203.2 mm drill collar joints pre-tightened according to the make-up torque recommended by American Petroleum Institute standards,when the downhole equivalent impact torque exceeds 65 kN·m,the preload balance of the joint is disrupted,leading to secondary make-up of the joint.As the downhole equivalent impact torque increases,the relative offset at the shoulder of internal and external threads increases.The calculation results reveal that there exists significant downhole impact torque in Well SDTK1 with complex loading environment.It is necessary to use double shoulder collar joints to improve the impact torque resistance of the joint or optimize the operating parameters to reduce the downhole impact torque,and effectively prevent drilling tool failure.展开更多
为研究ø139.7 mm×9.17 mm IEU S135特殊螺纹钻杆接头的上扣力学特性,建立了包含进、退刀槽结构的双台肩钻杆接头三维非线性有限元模型,考虑材料非线性、结构非对称、螺旋升角和各啮合面接触等因素,采用ABAQUS/Explicit有限元...为研究ø139.7 mm×9.17 mm IEU S135特殊螺纹钻杆接头的上扣力学特性,建立了包含进、退刀槽结构的双台肩钻杆接头三维非线性有限元模型,考虑材料非线性、结构非对称、螺旋升角和各啮合面接触等因素,采用ABAQUS/Explicit有限元方法对上扣扭矩作用下钻杆接头关键结构的应力分布特性进行分析。研究结果表明:钻杆接头整体等效应力分布不均,在横截面内呈轴对称分布,关键结构处应力集中显著,最大等效应力未超过材料屈服强度;钻杆接头台肩上的径向预留间隙和其过渡圆角处的结构非连续对台肩面的等效应力及接触压力分布影响显著;钻杆接头螺纹段的等效应力和接触压力均呈“U”形分布,应力整体分布均匀,螺纹接头前3扣与后3扣的承载比之差为8.6%,表明接头承载性能较佳。对有限元模拟结果进行实物验证试验对比分析,试验结果与有限元模拟结果基本符合。分析结果可为钻具优化设计及安全应用提供数据支撑。展开更多
基金the support extended by the Centre for Materials Joining & Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, India to carry out this research
文摘Joints between two different grades of aluminium alloys are need of the hour in many light weight military structures.In this investigation,an attempt has been made to join the heat treatable(AA 6061) and non-heat treatable(AA 5086) aluminium alloys by friction stir welding(FSW)process using three different tool pin profiles like straight cylindrical,taper cylindrical and threaded cylindrical.The microstructures of various regions were observed and analyzed by means of optical and scanning electron microscope.The tensile properties and microhardness were evaluated for the welded joint.From this investigation it is founded that the use of threaded pin profile of tool contributes to better flow of materials between two alloys and the generation of defect free stir zone.It also resulted in higher hardness values of 83 HV in the stir zone and higher tensile strength of 169 MPa compared to other two profiles.The increase in hardness is attributed to the formation of fine grains and intermetallics in the stir zone,and in addition,the reduced size of weaker regions,such as TMAZ and HAZ regions,results in higher tensile properties.
基金Supported by the National Natural Science Foundation of China(52174003,52374008).
文摘Based on the three-dimensional elastic-plastic finite element analysis of the 8"(203.2 mm)drill collar joint,this paper studies the mechanical characteristics of the pin and box of NC56 drill collar joints under complex load conditions,as well as the downhole secondary makeup features,and calculates the downhole equivalent impact torque with the relative offset at the shoulder of internal and external threads.On the basis of verifying the correctness of the calculation results by using measured results in Well GT1,the prediction model of the downhole equivalent impact torque is formed and applied in the first extra-deep well with a depth over 10000 m in China(Well SDTK1).The results indicate that under complex loads,the stress distribution in drill collar joints is uneven,with relatively higher von Mises stress at the shoulder and the threads close to the shoulder.For 203.2 mm drill collar joints pre-tightened according to the make-up torque recommended by American Petroleum Institute standards,when the downhole equivalent impact torque exceeds 65 kN·m,the preload balance of the joint is disrupted,leading to secondary make-up of the joint.As the downhole equivalent impact torque increases,the relative offset at the shoulder of internal and external threads increases.The calculation results reveal that there exists significant downhole impact torque in Well SDTK1 with complex loading environment.It is necessary to use double shoulder collar joints to improve the impact torque resistance of the joint or optimize the operating parameters to reduce the downhole impact torque,and effectively prevent drilling tool failure.
文摘为研究ø139.7 mm×9.17 mm IEU S135特殊螺纹钻杆接头的上扣力学特性,建立了包含进、退刀槽结构的双台肩钻杆接头三维非线性有限元模型,考虑材料非线性、结构非对称、螺旋升角和各啮合面接触等因素,采用ABAQUS/Explicit有限元方法对上扣扭矩作用下钻杆接头关键结构的应力分布特性进行分析。研究结果表明:钻杆接头整体等效应力分布不均,在横截面内呈轴对称分布,关键结构处应力集中显著,最大等效应力未超过材料屈服强度;钻杆接头台肩上的径向预留间隙和其过渡圆角处的结构非连续对台肩面的等效应力及接触压力分布影响显著;钻杆接头螺纹段的等效应力和接触压力均呈“U”形分布,应力整体分布均匀,螺纹接头前3扣与后3扣的承载比之差为8.6%,表明接头承载性能较佳。对有限元模拟结果进行实物验证试验对比分析,试验结果与有限元模拟结果基本符合。分析结果可为钻具优化设计及安全应用提供数据支撑。
