Analysis of the Stress Distribution Pattern of Anatomic and Non-Anatomic Tooth Forms on Maxillary and Mandibular Edentulous Ridges—A Photoelastic Study

Aim: To compare the type of stress distribution pattern occurring with anatomic and non-anatomic tooth forms beneath a complete denture in both maxillary and mandibular arch. Methodology: A photoelastic model of the edentulous maxillary and mandibular ridge was prepared meticulously to simulate the human mandible and maxilla. Two sets of acrylic teeth with anatomic and non-anatomic occlusal forms were used to fabricate upper and lower dentures. A vertical static load of 100 N was applied through the mandibular model to the maxillary model. After load application on the dentures the photoelastic model as well as the upper and lower complete dentures were sectioned in the midline. The sectioned photoelastic model was viewed through a polariscope to observe the fringe pattern indicating varying amounts of stress distribution. In this study, a two-dimensional photoelastic stress analysis technique was utilized. Results: Force per unit area was observed more in anatomic teeth than the non-anatomic counterpart. Hence anatomic tooth forms may increase the possibility of bone resorption rate over a period of time. However, in non-anatomic lower teeth, a decrease in value was observed from posterior to anterior region. Conclusion: Stress of greater magnitude was observed with cuspal teeth whereas non-anatomic (0°) showed slightly less magnitude of stress. Depending upon the clinical situation the clinician needs to choose the type of occlusal tooth forms for edentulous patients.

ANALYSIS OF TOOTH FORM ERROR OF EQUAL BASE CIRCLE BEVEL GEAR

The basic principle of equal base circle bevel gear (EBCBG) is illustrated simply Thetooth surface equation of EBCBG manufactured by end milling cutter with involute profile is de-rived. The tooth form error is analyzed on the basis of spherical involute

Simulation and Experimental Study on a New Successive Forming Process for Large Modulus Gears

A successive tooth forming process for producing large modulus spur gears(m>2.5 mm)is firstly proposed in this paper to break the restrictions of large forming load and large equipment structure of traditional plastic forming.It contains the preforming stage and the finishing stage.In the first stage,the die with a single-tooth preforms gear teeth one by one through several passes.In the second stage,the other die with multi-teeth refines the preformed teeth into required shape.The influence of total pressing depth and feed distribution in preforming stage on final forming quality is analyzed by numerical simulation,and the reasonable process parameters are presented.Successive tooth forming experiments are carried out on the self-designed gear forming device to verify the optimal simulation results.Gears without fold defects are well formed both in simulations and experiments,proving the feasibility of this method.Compared with the whole die forging process,the new technology has advantages of smaller load and simpler tooling,which shows a good potential for manufacturing large modulus and large size spur gears.

Design and Manufacture of the Shaving Cutter with Unequal Depth Gashes

Gear shaving is a gear finishing operation of high efficiency and high precision. After shaved by shaving cutter of true involute profile, there are the "mid-concave" phenomena around the pitch points of the work gear tooth flanks inevitably. This problem severely affects the shaving accuracy and gear transmission quality, which hasn’t been resolved thoroughly for a long time. Aiming at the problem, based on shaving mechanism and the analysis on gear tooth profile mid-concave, a new-style shaving cutter with unequal depth gashes is designed and manufactured. As compared with common shaving cutter, its depth of gashes is zero on the pitch points of tooth profiles and gradually gets deeper to max. from pitch points to the tops of teeth or the roots. Because of no depth on the pitch points, there are no cutting edges, that is, no cutting action, so the work gear isn’t cutted around its pitch points and is only pressed during shaving operation. Therefore, the gear tooth errors are decreased greatly. And the experimentations have proved the shaved gear has better surface finish that achieves the expectant effect. In addition, this paper analyses the forming of gash on the basis of slotting principle, and proposes a design method of gash: gash bottom is formed by two involutes which intersect on the pitch point and are concentric with the base circle of involute profile of cutter. Furthermore, the equations of the two involutes are deduced and the solution is introduced. This paper analyses the forming of gash on the basis of slotting principle, and proposes a gash-designing method. And the experiment has proved that the shaved gear has better surface finish that achieves the anticipated effect.