Instability mechanism of mining roadway passing through fault at different angles in kilometre-deep mine and control measures of roof cutting and NPR cables

The angle α between the fault strike and the axial direction of the roadway produces different damage characteristics. In this paper, the research methodology includes theoretical analyses, numerical simulations and field experiments in the context of the Daqiang coal mine located in Shenyang, China. The stability control countermeasure of "pre-splitting cutting roof + NPR anchor cable"(PSCR-NPR) is simultaneously proposed. According to the different deformation characteristics of the roadway, the faults are innovatively classified into three types, with α of type I being 0°-30°, α of type II being 30°-60°, and α of type III being 60°-90°. The full-cycle stress evolution paths during mining roadway traverses across different types of faults are investigated by numerical simulation. Different pinch angles α lead to high stress concentration areas at different locations in the surrounding rock. The non-uniform stress field formed in the shallow surrounding rock is an important reason for the instability of the roadway. The pre-cracked cut top shifted the high stress region to the deep rock mass and formed a low stress region in the shallow rock mass. The high prestressing NPR anchor cable transforms the non-uniform stress field of the shallow surrounding rock into a uniform stress field. PSCR-NPR is applied in the fault-through roadway of Daqiang mine. The low stress area of the surrounding rock was enlarged by 3-7 times, and the cumulative convergence was reduced by 45%-50%. It provides a reference for the stability control of the deep fault-through mining roadway.

Three-dimensional experimental study of loose top-coal drawing law for longwall top-coal caving mining technology

Based on the loose medium flow field theory, the loose top-coal drawing law of longwall top-coal caving（LTCC） mining technology is studied by using self-developed three-dimensional（3D） test device. The loose top-coal drawing test with shields and the controlled test without shields are performed in the condition without any boundary effect. Test results show that shields will cause reduction in drawing volume of coal in the LTCC mining. The deflection phenomenon of drawing body is also observed in the controlled test, which is verified that the deflection of drawing body is caused by shield. It is found that the deflection angle decreases with increasing caving height, with the maximum value of atailand the minimum value of 0. In addition, the formula to calculate the drawing volume is proposed subsequently.The deflection of drawing body is numerically simulated using particle flow code PFC3 Dand the proposed formula to calculate drawing volume in LTCC is also verified.

Numerical and theoretical investigations of the effect of the gangue-coal density ratio on the drawing mechanism in longwall top-coal caving

Discrete element calculations of the top-coal drawing process for diferent gangue-coal density ratios were conducted to investigate the efect of the gangue-coal density ratio on the drawing mechanism in longwall top-coal caving.The efects were analyzed for the drawing body,the top-coal boundary,and the recovery of top coal.The results show that for increasing density ratio,the initial drawing body on the goaf side is farther away from the drawing support and its width and volume gradually increase.The upper part of the sickle-shaped drawing body extends near the initial drawing body with increasing density ratio in the normal cycling stage,and the distance from the drawing body to the initial drawing body is its maximum width.The larger the density ratio,the smaller the height of the top coal above the goaf at the end of the initial drawing process.The height of the top-coal boundary decreases with increasing density ratio,until it reaches a limit.In a normal cycle,due to hysteretic development,the top-coal boundary moves toward the goaf until the density ratio is approximately 2.0,which is consistent with the physical experiment results.Finally,increasing the advance length of the working face is benefcial for increasing the overall recovery of top coal.

Current Situation and Prospect of Top-Coal Caving Technology in China

A great development has been achieved on thick seam longwall top-coal caving technology in China for the recent years, which has raised face output and efficiency and reduced production cost greatly. In this paper, achievements in its production, safety and theoretical research and future tasks are discussed.

Study on Dust-Control WaterInjection in Fully-Mchanized Top-Coal Caving Longwall Faces

Based on the analysis of the top-coal movement, the appropriate position of holes through which dustcoutrol water is injected is confirmed. And a practical test has been carried out, which has achieved good reuslts both in dust control and in the flow rate of water injected into coal.

Stability control measures for roof cutting and NPR supporting of mining roadways in fault areas of kilometre-deep coal mine

The study focuses on the stability control measures for mining roadways in fault zones of deep mines,using Daqiang Coal Mine as a case study.The control system under consideration,referred to as"pre-splitting cutting roof+NPR anchor cable"(PSCR-NPR),is subjected to scrutiny through theoretical analysis,numerical modelling,and field trials.Furthermore,a comprehensive analysis is undertaken to evaluate the stability control mechanism of this particular technology.The study provides evidence that the utilization of deep-hole directional energy-concentrated blasting facilitates the attainment of directional roof cutting in roadways.The aforementioned procedure leads to the formation of a uniform structural surface on the roof of the roadway and causes modifications in the surrounding geological formation.The examination of the lateral abutment pressure and shear stress distribution,both prior to and subsequent to roof cutting,indicates that the implementation of pre-splitting techniques leads to a noteworthy reduction in pressure.The proposition of incorporating the safety factor Q for roof cutting height is suggested as a method to augment comprehension of the pressure relief phenomenon in the field of engineering.The analysis of numerical simulation has indicated that the optimal pressure relief effect of a mining roadway in a fault area is attained when the value of Q is 1.8.The NPR anchor cable exhibits noteworthy characteristics,including a high level of prestress,continuous resistance,and substantial deformation.After the excavation of the roadway,a notable reduction in radial stress occurs,leading to the reinstatement of the three-phase stress state in the surrounding rock.This restoration is attributed to the substantial prestress exerted on the radial stress.The termination point of the NPR anchor cable is strategically positioned within a stable rock formation,allowing for the utilization of the mechanical characteristics of the deep stable rock mass.This positioning serves to improve the load-bearing capacity of the surrounding rock.The mining roadway within the fault region of Daqiang Coal Mine is outfitted with the PSCR-NPR technology.The drop in shear stress experienced by the rock surrounding the roadway is estimated to be around 30%,whilst the low-stress region of the mining roadway extends by a factor of approximately 5.5.The magnitude of surface displacement convergence experiences a decrease of approximately 45%-50%.The study’s findings provide useful insights regarding the stable of mining roadway in characterized by fault zones.

Dimensionless model to determine spontaneous combustion danger zone in the longwall gob

According to spontaneous combustion propensity,the longwall gob is divided into three zones,including heat dissipation zone,self-heating zone and the choking zone.Only in the self-heating zone can temperature of coal rise due to oxidation.Studying the distribution of the "Three Zones" in gob is important for predicting and preventing spontaneous combustion in coalmine.In normal mining operations,temperature of coal is roughly constant.The process of mass transfer in the gob is considered to be steady.Based on mass conservation,gas species conservation,darcy's law,Ficks law of diffusion and coal oxidation 1-grade reaction rule,governing equation for air leakage intensity and species concentration are deduced.With critical value of coal spontaneous combustion and the size of longwall workface as basic dimension,a dimensionless steady coupled model of air flow diffusion and chemical reaction in loose coal of Fully Mechanized Top-Coal Caving Mining Workface(FMTCCMW) is setup.By solving the model numerically,regulation of three zones' distribution and spontaneous combustion in the gob can be obtained.The results can be easily popularized to prediction of spontaneous combustion in other coalmines' longwall gob.

Study on influencing factors and prediction of peak particle velocity induced by roof pre-split blasting in underground

Blasting technology is widely used to prevent coal bursts by presplitting the overburden in underground coal mines.The control of blasting intensity is important in achieving the optimal pre-split effectiveness and reducing the damage to roadway structures that are subjected to blasting vibrations.As a critical parameter to measure the blasting intensity,the peak particle velocity(PPV)of vibration induced by blasting,should be accurately predicted,and can provide a useful guideline for the design of blasting parameters and the evaluation of the damage.In this paper,various factors that influence PPV,induced by roof pre-split blasting,were analyzed using engineering blasting experiments and numerical simulations.The results showed that PPV was affected by many factors,including charge distribution design(total charge and maximum charge per hole),spacing of explosive centers,as well as propagation distance and path.Two parameters,average charge coefficient and spatial discretization coefficient were used to quantitatively characterize the influences of charge distribution and spacing of explosive centers on the PPV induced by roof pre-split blasting.Then,a model consisting of the combination of artificial neural network(ANN)and genetic algorithm(GA)was adopted to predict the PPV that was induced by roof presplit blasting.A total of 24 rounds of roof pre-split blasting experiments were carried out in a coal mine,and vibration signals were collected using a microseismic(MS)monitoring system to construct the neural network datasets.To verify the efficiency of the proposed GA-ANN model,empirical correlations were applied to predict PPV for the same datasets.The results showed that the GA-ANN model had superiority in predicting PPV compared to empirical correlations.Finally,sensitivity analysis was performed to evaluate the impacts of input parameters on PPV.The research results are of great significance to improve the prediction accuracy of PPV induced by roof pre-splitting blasting.

Geomechanics model test research on large deformation control mechanism of roadway disturbed by strong dynamic pressure

Comprehensive mechanized top-coal caving mining is one of the efficient mining methods in coal mines.However,the goaf formed by comprehensive mechanized top-coal caving mining is high,and the goaf roof collapse will cause strong dynamic pressure disturbance,especially the collapse of thick hard roof.Strong dynamic pressure disturbance has an influence on the stability of the roadway,which can lead to large deformation.In order to solve the above problem,a comprehensive pressure releasing and constant resistance energy absorbing control method is proposed.Comprehensive pressure releasing can change the roadway roof structure and cut off the stress transfer between goaf and roadway,which can improve the stress environment of the roadway.The constant resistance energy absorbing(CREA)anchor cable can absorb the energy of surrounding rock deformation and resist the impact load of gangue collapse,so as to ensure the stability of roadway disturbed by strong dynamic pressure.A three-dimensional geomechanics model test is carried out,based on the roadway disturbed by strong dynamic pressure of the extra-large coal mine in western China,to verify the control effect of the new control method.The stress and displacement evolution laws of the roadway with traditional control method and new control method are analyzed.The pressure releasing and energy absorbing control mechanism of the new control method is clarified.The geomechanics model test results show that the new control method can increase the range of low stress zone by 150%and reduce the average stress and the displacement by 34.7%and 67.8%respectively,compared with the traditional control method.The filed application results show that the new control method can reduce the roadway surrounding rock displacement by 67.4%compared with the traditional control method.It shows that the new control method can effectively control the displacement of the roadway disturbed by strong dynamic pressure and ensure that the roadway meets the safety requirements.On this basis,the engineering suggestions for large deformation control of this kind of roadway are put forward.The new control method can provide a control idea for the roadway disturbed by strong dynamic pressure.

Demonstration Project of Safe and Efficient Mining Operations in Extra-thick Coal Seam

Mineable coal reserves in thick and extra-thick seams account for 44% of the total deposit in China. Fullymechanized top-coal caving technology is a new mining method of safe and efficient underground operations in extra-thick seams in China. The development of fullymechanized top-coal caving technology in China, which was successfully applied in Face 8105 in Tashan Coal Mine, Datong, Shanxi, China, is analyzed in this paper.Studies on movement pattern of top-coal and roof from fully-mechanized top caving face in 14–20 m extra-thick seams have been carried out. A series of key technologies were successfully developed, including strata control technology, equipment for high-efficient and high-recovery top caving operations, and safety guarantee technology for low gas occurrence and high gas emission. As a result, the fully-mechanized top-coal caving Face 8105, with large mining height in Tashan Coal Mine, has achieved a recovery rate of 88.9% and an average equipment operation rate of 92.1%. With coal production of 10.84 Mt in 2011,the demonstration project is a technology and equipment breakthrough for fully-mechanized top-coal caving face in extra-thick coal seams with large mining height.