Effect of long reaction distance on gas composition from organic-rich shale pyrolysis under high-temperature steam environment

When high-temperature steam is used as a medium to pyrolyze organic-rich shale,water steam not only acts as heat transfer but also participates in the chemical reaction of organic matter pyrolysis,thus affecting the generation law and release characteristics of gas products.In this study,based on a long-distance reaction system of organic-rich shale pyrolysis via steam injection,the effects of steam temperature and reaction distance on gas product composition are analyzed in depth and compared with other pyrolysis processes.The advantages of organic-rich shale pyrolysis via steam injection are then evaluated.The volume concentration of hydrogen in the gas product obtained via the steam injection pyrolysis of organic-rich shale is the highest,which is more than 60%.The hydrogen content increases as the reaction distance is extended;however,the rate of increase changes gradually.Increasing the reaction distance from 800 to 4000 mm increases the hydrogen content from 34.91%to 69.68%and from 63.13%to 78.61%when the steam temperature is 500℃ and 555℃,respectively.However,the higher the heat injection temperature,the smaller the reaction distance required to form a high concentration hydrogen pyrolysis environment(hydrogen concentration>60%).When the steam pyrolysis temperature is increased from 500℃ to 555℃,the reaction distance required to form a high concentration of hydrogen is reduced from 3800 to 800 mm.Compared with the direct retorting process,the volume concentration of hydrogen obtained from high-temperature steam pyrolysis of organic-rich shale is 8.82 and 10.72 times that of the commonly used Fushun and Kivite furnaces,respectively.The pyrolysis of organic-rich shale via steam injection is a pyrolysis process in a hydrogen-rich environment.

Influence of pyrolysis temperature on structure and dielectric properties of polycarbosilane derived silicon carbide ceramic

β-SiC ceramic powders were obtained by pyrolyzing polycarbosilane in vacuum at 800-1200 °C. The β-SiC ceramic powders were characterized by TGA/DSC, XRD and Raman spectroscopy. The dielectric properties of β-SiC ceramic powders were investigated by measuring their complex permittivity by rectangle wave guide method in the frequency range of 8.2-18 GHz. The results show that both real part ε′ and imaginary part ε″ of complex permittivity increase with increasing pyrolysis temperature. The mechanism was proposed that order carbon formed at high temperature resulted in electron relaxation polarization and conductance loss, which contributes to the increase in complex permittivity.

Detailed Temperature-dependent Study of n-Heptane Pyrolysis at High Temperature

n-Heptane is the most important straight chain paramn in the fossil-fuel industry. In this work, pyrolysis behavior of n-heptane at high temperature is investigated by a se- ties of ReaxFF based reactive molecular dynamics simulations. Temperature effects on the n-heptane pyrolysis and related products distributions have been detailedly analyzed. The simulation results indicate that the temperature effect is characterized in stages. High tern- perature can accelerate the decomposition of n-heptane, but the influence becomes small after it reaches a certain level. According to the different reaction behaviors, pyrolysis of n-heptane could be divided into three stages. The variation trends of the mass fraction evolu- tion of ethylene （C2H4）, C3, and C4 calculated from reactive molecular dynamics simulations are in good agreement with the previous experimental results. The apparent activation en- ergy extracted from the first-order kinetic analysis is 53.96 kcal/mol and a pre-exponential factor is 55.34×10^13 s-1, which is reasonably consistent with the experimental results.

Influence of pyrolysis temperature on ferroelectric properties of La and Mn co-doped BiFeO_3 thin films

Bi0.9La0.1Fe0.95Mn0.05O3 （BLFMO） ferroelectric thin films were fabricated on Pt/Ti/SiO2/Si/ substrates by the sol-gel process at different pyrolysis temperatures. The mass loss of BLFMO powder was investigated by thermo gravimetry analyser （TGA）, and the polycrystalline structure and smooth surface of BLFMO thin films were characterized by X-ray diffraction （XRD） and atomic force microscopy （AFM）, respectively. The remnant polarization （Pr） of the BLFMO films pyrolyzed at 420 ℃ is 21.2 μC/cm2 at the coercive field （Ec） of 99 kV/cm and the leakage current density is 7.1×10-3 A/cm2, which indicates that the BLFMO thin films display relatively good ferroelectric property at this temperature.

Influences of Temperature and Coal Particle Size on the Flash Pyrolysis of Coal in a Fast-entrained Bed

The experiments on the flash pyrolysis of a lignite were carried out in a fast-entrained bed reactor as a basic study on a so-called ＇ coal topping process＇. The investigation focused on the effects of pyrolysis temperature and coal particle size on the product distribution and composition. The experimental results show that an increase in the pyrolysis temperature results in a higher yield of gaseous products while a larger particle size leads to a decrease of the liquid yield. An optimum temperature for the liquid yield was found to be 650℃. A certain amount of phenol groups was found in the liquid products, which may be used to produce high-valued fine chemicals. The FTIR analyses of the coal and chars show that aliphatic structures in the chars are gradually replaced by aromatic structures with the increasing of pyrolysis temperature and coal particle size. The results of this study provide fundamental data and optimal conditions to maximize light oils yields for the coal topping process.

Effect of pyrolysis temperature and hold time on the characteristic parameters of adsorbent derived from sewage sludge

According to the Doehlert's matrix method, the adsorbent derived from sewage sludge was prepared through chemical activation under controlling the pyrolysis temperature and hold time. The characteristic parameters including the total yield, adsorption of methylene blue, adsorption of iodine, BET surface area, micro-pore volume are 35%—49%, 16.5—38 mg/g, 285—362 mg/g, 185—359 m2/g, and 0.112—0.224 m3/g, respectively. According to the experimental data, the multi-linear regression method was adopted to fit the relations between the characteristic parameters and influential factors. At final, through optimization method, the optimal adsorbent is obtained when using 62 min as hold time and 1105K as pyrolysis temperature. Under the conditions, the adsorbent was produced and compared the characteristic parameters with model forecast value, the coherence is satisfied.

Effect of E-44 Epoxy Resin and Pyrolysis Temperature on the Adhesion Strength of SiBCN Ceramic

An adhesive of the SiBCN ceramic was synthesized through the polymer derived ceramics(PDC)route.Meanwhile with higher adhesion strength and simpler process condition,the polyborosilazane(PSNB)was modified by E-44 epoxy resin.The E-44 epoxy resin was used to promote the oxidation process of SiBCN,in other words,to produce more amount of SiO2-B2O3 glasses.The phase composition,elemental analysis,chemical bonds and microstructure were investigated by using X-ray diffraction(XRD),X-ray photoelectron spectroscopy(XPS),and scanning electron microscope(SEM)measurements.The E-44 modified adhesives were cured at 120℃in air for 2 h,and were pyrolyzed at 1200,1400,and 1500℃for 2 h in air,respectively.The highest adhesion strength of the modified adhesive was up to 5.33,12.23,and 12.50 MPa after being heat treated at 1200,1400,and 1500℃,respectively.Finally,we proposed an adhesion model and revealed the adhesion mechanism of SiBCN ceramic.

Effects of pyrolysis temperature and fillers on joining of ceramics via silicone resin

The joining of graphite, ceramic SiC and C_f/SiC composites via preceramic silicone resin(SR) at high temperature (8001400℃) was studied. The curing and pyrolysis process of SR, pyrolysis temperature, inert and active fillers were especially discussed. The results show that the curing process of SR was accomplished by consuming Si—OH. The temperature of 1200℃ is the appropriate treating temperature for graphite and SiC ceramic, and the temperature of 1400℃ is suitable for C_f/SiC composites. Inert filler SiC powder(5%, mass fraction) has much positive influence on the shear strength of the joints. Active filler nano Ai, Si powder can greatly improve the properties of the joints treated at high temperature. The improvement is over 700%.

Pyrolysis Oil from the Fruit and Cake of Jatropha curcas Produced Using a Low Temperature Conversion (LTC) Process: Analysis of a Pyrolysis Oil-Diesel Blend

Background: The LTC process is a technique that consists of heating solid residues at a temperature of 380oC - 420oC in an inert atmosphere and their products are evaluated individually: these products include pyrolysis oil, pyrolytic char, gas and water. The objective of this study was to compare the effects of the use of oils obtained by pyrolysis of Jatropha curcas as an additive for diesel in different proportions. Results: A Low Temperature Conversion (LTC) process carried out on samples of Jatropha curcas fruit and generated pyrolysis oil, pyrolyic char, gas and aqueous fractions in relative amounts of 23, 37, 16 and 14% [w/w] respectively for Jatropha curcas fruit and 19, 47, 12 and 22% [w/w] respectively for Jatropha curcas cake. The oil fractions were analyzed by FTIR, 1H NMR, 13C NMR, GCMS and physicochemical analysis. The pyrolysis oil was added to final concentrations of 2, 5, 10 and 20% [w/w] to commercial diesel fuel. The density, viscosity, sulfur content and flash point of the mixtures were determined. Conclusions: The results indicated that the addition of the pyrolysis oil maintained the mixtures within the standards of the diesel directive, National Petroleum Agency (ANP no 15, of 19. 7. 2006), with the exception of the viscosity of the mixtures containing 20% pyrolysis oil.

Effect of pyrolysis temperature on properties of ACF/CNT composites

Activated carbon fiber/carbon nanotube(ACF/CNT) composites were fabricated by chemical vapor deposition(CVD) process.The effects of pyrolysis temperature on properties of ACF/CNT composites,including BET specific surface area,mass increment rate and adsorption efficiency for rhodamine B in solution,were investigated by scanning electron microscopy.The results show that the pyrolysis temperature is a key factor affecting the qualities of ACF/CNT composites.The mass increment rate and BET specific surface area sharply decrease with the increase of pyrolysis temperatures from 550 ℃ to 850 ℃ and the minimum diameter of CNTs appears at 750 ℃.The maximum adsorption efficiency of ACF/CNT composites for rhodamine B is obtained at 650 ℃.ACF/CNT composites are expected to be useful in adsorption field.

Effect of Annealing Temperature on Structural, Optical and Electrical Properties of Pure CdS Thin Films Deposited by Spray Pyrolysis Technique

Effect of annealing temperature on the properties of CdS thin films are carried out in this work. Nanocrystalline cadmium sulphide (CdS) thin films were prepared using spray pyrolysis deposition (SPD) technique and the structural, optical and electrical properties were investigated for different annealing temperature (as deposited, 300, 400 & 500 C). The surface morphology and compositional properties studied by SEM and EDX respectively. The crystal structure of CdS thin film was studied by X-ray diffraction. The crystallite size and lattice constant of SPD CdS thin films were investigated. The optical parameters such as transmittance, absorption coefficient and energy band gap of the films with thermal annealing temperature was investigated by UV/VIS spectrophotometer. The variation of band gap values of CdS thin film samples were found to be in the range of 2.51 to 2.8 eV. Electrical resistivity measurements were carried out in fourprobe Vander Pauw method at different temperature. So CdS films may be a good candidate for suitable application in various optoelectronic devices.

Effect of Temperature on the Molecular Weight Distribution in the Different Ranks of Coal during the On-Line Investigation of Coal Pyrolysis Gas Using Direct Photoionization Mass Spectroscopy

Coal pyrolysis gas from different ranks of coal was monitored on real time basis using photoionization mass spectroscopy. The molecular weight distribution of different products as a function of temperature from various coal ranks studied was observed. It was noted that the release of different classes of compounds like phenols, alkenes, alkylated aromatics and aromatic skeletons was temperature dependent. For all the coal ranks at lower temperatures phenols were the main component, with alkenes and alkylated aromatics at slight higher temperatures and aromatic skeletons were released at the highest temperatures studied.

DIRECTIONALLY SOLIDIFIED MICROSTRUCTURE OF AN ULTRA-HIGH TEMPERATURE Nb-Si-Ti-Hf-Cr-Al ALLOY

The directionally solidified samples of an ultra-high temperature Nb-Si-Ti-Hf-Cr-Al alloy have been prepared with the use of an electron beam floating zone melting (EBFZM) furnace, and their microstructural characteristics have been analyzed. All the primary dendrites of Nb solid solution (Nbss), eutectic colonies of Nba, plus (Nb, Ti)3 Si/(Nb, Ti)5 Si3 and chains of (Nb, Ti)3 Si/(Nb, Ti)5 Si3 plates align along the growth direction of the samples. With increasing of the withdrawing rate, the microstructure is refined, and the amounts of Nbss+ (Nb, Ti)3 Si/(Nb, Ti)5 Si3 eutectic colonies and (Nb, Ti)3 Si/(Nb, Ti)5 Si3 plates increase. There appear nodes in the (Nb, Ti)3 Si/(Nb, Ti)5 Si3 plates.

The temperature-dependent fracture strength model for ultra-high temperature ceramics

Breaking down the entire structure of a material implies severing all the bonds between its atoms either by applying work or by heat transfer. Because bond-breaking is indifferent to either means, there is a kind of equivalence between heat energy and strain energy. Based on this equivalence, we assume the existence of a constant maximum storage of energy that includes both the strain energy and the corresponding equivalent heat energy. A temperaturedependent fracture strength model is then developed for ultrahigh temperature ceramics （UHTCs）. Model predictions for UHTCs, HfB2, TiC and ZrB2, are presented and compared with the experimental results. These predictions are found to be largely consistent with experimental results.

SIMULATION OF TEMPERATURE FIELD IN ULTRA-HIGH FREQUENCY INDUCTION HEATING AND VERIFICATION

An experimental and numerical study on the temperature field induced in the ultra-high frequency induction heating is carried out.With an aim of predicting the thermal history of the workpiece,the influence factors of temperature field,such as the induction frequency,the dimension of coil and the gap between coil and workpiece,are investigated considering temperature-dependent material properties by using FLUX 2Dsoftware.The temperature field characteristic in ultra-high induction heating is obtained and discussed.The numerical values are compared with the experimental results.A good agreement between them is observed with 7.9% errors.

Fabrication and Thermal Structural Characteristics of Ultra-high Temperature Ceramic Struts in Scramjets

ZrB_2-SiC based ultra-high temperature ceramic（UHTC） struts were firstly proposed and fabricated with the potential application in the combustor of scramjets for fuel injection and flame-holding for their machinability and excellent oxidation/ablation resistance in the extreme harsh environment. The struts were machined with electrospark wire-electrode cutting techniques to form UHTC into the desired shape, and with laser drilling to drill tiny holes providing the channels for fuel injection. The integrated thermal-structural characteristic of the struts was evaluated in high-temperature combustion environment by the propane-oxygen free jet facility, subject to the heat flux of 1.5 MW/m^2 lasting for 300 seconds, and the struts maintained integrity during and after the first experiment. The experiments were repeated for verifying the reusability of the struts. Fracture occurred during the second repeated experiment with the crack propagating through the hole. Finite element analysis（FEA） was carried out to study the thermal stress distribution in the UHTC strut. The simulation results show a high thermal stress concentration occurs at the hole which is the crack initiation position. The phenomenon is in good agreement with the experimental results. The study shows that the thermal stress concentration is a practical key issue in the applications of the reusable UHTC strut for fuel injection structure in scramjets.

Rapid Directional Solidification with Ultra-High Temperature Gradient and Cellular Spacing Selection of Cu-Mn Alloy

The detailed laser surface remelting experiments of Cu-31.4 wt pct Mn and Cu-26.6 wt pct Mn alloys on a 5 kW CO2 laser were carried out to study the effects of processing parameters (scanning velocity, output power of laser) on the growth direction of microstructure in the molten pool and cellular spacing selection under the condition of ultra-high temperature gradient and rapid directional solidification. The experimental results show that the growth direction of microstructure is strongly affected by laser processing parameters. The ultra-high temperature gradient directional solidification can be realized on the surface of samples during laser surface remelting by controlling laser processing parameters, the temperature gradient and growth velocity can reach 106 K/m and 24.1 mm/s, respectively, and the solidification microstructure in the center of the molten pool grows along the laser beam scanning direction. There exists a distribution range of cellular spacings under the laser rapid solidification conditions, and the average spacing decreases with increasing of growth rate. The maximum, λmax, minimum, λmin, and average primary spacing, A, as functions of growth rate, Vb, can be given by,λmax=12.54Vb-0.61, λmin=4.47 Vb-0.52, λ=9.09Vb-0.62, respectively. The experimental results are compared with the current Hunt-Lu model for rapid cellular/dendritic growth, and a good agreement is found.

Temperature Effect on the Conformation Transition of Ultra-high Molecular Weight Polyethylene/Polypropylene Blends Undergoing Continuous Volume Extensional Flow:A Mesoscopic Simulation

Due to the multiformity and complexity of chain conformation under external flow and the challenge of systematically investigating the transient conformation and dynamic evolution process of polymer chains at the molecular level by means of present experimental techniques,a universal description of both chain conformation and dynamics with respect to continuous volume extensional flow(CVEF)is still absent.Taking into account the temperature effect,we performed dissipative particle dynamics(DPD)simulations with the particles corresponding to the repeat units of polymers over a wide temperature range and analyzed the correlation with the conformational properties of ultra-high molecular weight polyethylene/polypropylene(UHMWPE/PP)blend in response to the CVEF.With time evolution,the polymer chains become highly oriented parallel to the flow direction instead of the initial random coiling and self-aggregation.It is found that a high temperature is necessary for more substantial compactness to take place than low temperature.The low-k plateau and low-k peak in structure factor S(k)curves suggest a low degree of conformational diversity and a high degree of chain stretching.It is also concluded that the intra-molecular C-C bond interaction is the main driving force for the dynamics process of the chain conformations undergoing CVEF,where the motion of the alkyl chains is seriously restricted owing to the increase in bond interaction potential,resulting in a reduction of the difference in diffusion rates among alkyl chains.

Effects of mechanical boundary conditions on thermal shock resistance of ultra-high temperature ceramics

The effects of mechanical boundary conditions, often encountered in thermalstructural engineering, on the thermal shock resistance（TSR） of ultra-high temperature ceramics（UHTCs） are studied by investigating the TSR of a UHTC plate with various types of constraints under the first, second, and third type of thermal boundary conditions. The TSR of UHTCs is strongly dependent on the heat transfer modes and severity of the thermal environments. Constraining the displacement of the lower surface in the thickness direction can significantly decrease the TSR of the UHTC plate, which is subject to the thermal shock at the upper surface. In contrast, the TSR of the UHTC plate with simply supported edges or clamped edges around the lower surface is much better.

Porous Ultra-high Temperature Ceramics for Ultra-high Temperature Thermal Protection System

Ultra-high temperature ceramics(UHTCs)are a family of borides,carbides and nitrides of transition elements such as hafnium,zirconium,tantalum and niobium.They exhibit the highest known melting points,good mechanical strength,good chemical and thermal stability under certain conditions.In last decade,researchers dedicated to characterize porous UHTCs aiming to develop novel thermal insulating materials that could withstand temperatures over 2000℃.In this article,the preparation and characteristics of porous UHTCs were reviewed.Dry processing,colloidal processing and solution processing routes have been used to prepare porous UHTCs with porosities ranging from 5%to 97%and pore sizes ranging from hundreds of nanometers to hundreds of micrometers.The obtained porous UHTCs are chemically and dimensionally stable at temperatures up to 2000℃ during static state high-temperature thermal aging.