Synthesis of a Novel UV-curable Prepolymer Polypropyleneglycol Diglycidyl Ether Diacrylate

A novel UV-curable prepolymer polypropyleneglycol diglycidyl ether diacrylate （PPGGEA） was synthesized by utilizing polypropyleneglycol diglycidyl ether （PPGGE） and acrylic acid （AA） as starting materials, N, N-dimethylbenzylamine as catalyst and p-hydroxyanisole as inhibitor. The optimum synthetic conditions were in the following： the concentration of N, N-dimethylbenzylamine was 0.80 wt% of reactants, the concentration of p-hydroxyanisole was 0.3 wt% of reactants, the reaction temperature was 90-110 ~C, and the molar ratio of PPGGE to AA was 1：2.2. Meanwhile, 1-hydroxycyclohexyl phenyl ketone of a UV-cured initiator was added to the synthesized PPGGEA to prepare a kind of UV-cured coating. The mechanical properties of the UV-cured films were determined, giving 29.99 MPa of tensile strength, 834.27 MPa of the Young＇s modulus and 5.66% of elongation at tear.

Preparation and Characterization of Carboxyl-terminated Poly(butadiene-co-acrylonitrile)-epoxy Resin Prepolymers for Fusion-bonded-epoxy Powder Coating

Liquid carboxyl-terminated poly（butadiene-co-acrylonitrile）（CTBN）-epoxy resin（EP） prepolymers were prepared with different contents of CTBN.The chemical reactions between EP and CTBN were characterized by Fourier ransform infrared（FTIR） spectroscopy and gel permeation chromatography（GPC）.The scanning electron micrograph（SEM） and dynamic mechanical analysis（DMA） of curing films showed phase separation,and the rubber particles were finely dispersed in the epoxy matrix.Mechanical properties analysis of curing films showed that impact strength and elongation at break increased significantly upon the addition of CTBN,indicating good toughness of the modified epoxy resins.Thermogravimetric analysis（TGA） showed that the incorporation of CTBN had little effect on the thermal stability of EP.Fusion-bonded-epoxy（FBE） powder coatings modified with CTBN-EP prepolymers were prepared.The experimental results demonstrate the ability of CTBN-EP prepolymers,toughening technology to dramatically enhance the flexibility and impact resistance of FBE coatings without compromising other key properties such as corrosion protection.

Synthesis of a Novel UV-curable Prepolymer Hexanediol Diglycidyl Ether Diacrylate and Its Cured Film Tensile Property

A novel UV-curable prepolymer hexanediol diglycidyl ether diacrylate （HDGEA） was synthesized by utilizing hexanediol diglycidyl ether （HDGE） and acrylic acid （AA） as starting materials, N, N-dimethylbenzylamine as catalyst and p-hydroxyanisole as inhibitor. The optimal synthetic conditions were that the concentration of N, N-dimethylbenzylamine was 0.80 wt% of reactants, the concentration of p-hydroxyanisole was 0.3 wt% of reactants, the reaction temperature was 90-110 ℃, and the molar ratio of HDGE to AA was 1︰2.2. Meanwhile, 1-hydroxycyclohexyl phenyl ketone of a UV-curing initiator was added to the synthesized HDGEA to prepare a kind of UV-curing coating. The mechanical properties of the UV-cured films were determined, giving 31.87 MPa of tensile strength, 871.88 MPa of Young＇s modulus and 6.77% of elongation at tear.

Performance of CTBN(carboxyl-terminated poly (butadiene-co-acrylonitrile))-EP(diglycidyl ether of bisphenol-A (DGEBA)) Prepolymers and CTBN-EP/polyetheramine (PEA) System

CTBN-EP prepolymers were synthesized from CTBN and epoxy resin under the catalysis of HTMAB. FTIR analyses indicate the formation of ester group between the carboxyl group of CTBN and the oxirane group of epoxy resin. The viscosity of modified prepolymer increases with CTBN content increasing, but the epoxy value of the prepolymer decreases greatly. DSC analyses verify that CTBN affects the curing process of CTBN-EP/PEA system. Mechanical testing presents the improved toughness of CTBN-EP/PEA curings for the decrease of tensile strength, flexural strength and compressive strength, and increase of impact strength and elongation-at-break with the CTBN content increasing. SEM micrographs show the rubber phase with many holes in diameter about 0.5-1.5 μm is formed when CTBN content is lower than 10 phr. However, the pattern of SEM graph shows some stalactite-like strips when CTBN content is higher than 15 phr. Furthermore, the SEM image of 25 phr CTBN sample forms a kind of co-continuous structure.

New composite grouting materials:Modified urea-formaldehyde resin with cement

A new composite two component grout comprised of modified urea-formaldehyde resin and cement was formulated to take account of the advantages and disadvantages of both the cement grout and the chem- ical grout. The new grout is designed for water blocking by reinforcing as well as seepage control by bore grouting. The A component consists of a modified urea-formaldehyde resin A component, some cement, and some water. The B component is an alkaline coagulant. An orthogonal test of four factors at three lev- els showed that gel time increased with increased water content and with urea-formaldehyde resin con- tent. Gel time decreased at increased levels of alkaline coagulant. The A component of this new composite grout is stable over time. A mixed cross-over test showed that as the volume ratio of A to B increases the gel time falls at first but then increases. The solid strength decreases with increasing levels of the B com- ponent. The solid strength increases over time and becomes stable by the 28th day after mixing. The vis- cosity increases with increasing levels of resin A component. The increase is exponential and may be fit to： μ = 8.162e0.0286x.

Preparation and Characterization of Phenolic Prepolymer Impregnated Chinese Fir by Cyclic Increasing-Pressure Method with Green and Efficient

The Chinese fir wood was impregnated using a cyclic increasingpressure method(CIPM)with phenolic prepolymers as the impregnating modifier.Unmodified Chinese fir and progressive increasing-pressure method(PIPM)impregnated Chinese fir were used as reference samples and were compared and analyzed.The product’s chemical structure,internal morphology,crystal structure,and heat resistance were characterized.The transversal and longitudinal sections showed better filling effects,so that it bore greater external loading and reduced the water storage space.CIPM infused more phenolic prepolymer into the Chinese fir.Not only producing more physical filling but also forming more hydrogen bond associations and chemical bond combinations.Compared with PIPM and unmodi-fied Chinese fir,the CIPM impregnated Chinese fir had better mechanical strength and water resistance.The cellulose chains in CIPM impregnated Chinese fir were more closely linked and their crystallinity were clearly improved.Changes in internal morphology and crystal structure explained the reason why the mechanical properties and water resistance of CIPM impregnated Chinese fir were improved significantly.This Chinese fir had lower thermal decomposition rates,higher decomposition residual rates,and smaller combustion flames,which confirmed that it possessed improved heat and fire resistance.

Synthesis of a novel UV-curable prepolymer neopentyl glycol diglycidyl ether diacrylate and its cured film tensile property

A novel UV-curable prepolymer neopentyl glycol diglycidyl ether diacrylate (NPGGEA) was synthesized by using neopentyl glycol diglycidyl ether (NPGGE) and acrylic acid (AA) as starting materials, N, N-dimethylbenzylamine as catalyst and p-hydroxyanisole as inhibitor. The optimum synthetic conditions were taken as follows: The concentration of N,N-dimethylbenzylamine, 0.80% of reactants; the concentration of p-hydroxyanisole, 0.3% of reactants; the reaction temperature, 90-110 ; the molar ratio of NPGGE to AA, 1:2.2. Meanwhile, 1-hydroxycyclohexyl phenyl ketone of a UV-cured initiator was added to the synthesized NPGGEA to prepare a kind of UV-cured coating. Mechanical properties of the UV-cured films were determined, giving 28.75 MPa of tensile strength, 923.82 MPa of Young’s modulus and 5.51% of elongation at tear.

SYNTHESIS OF SPHERICAL MACROPOROUS ADSORBENT BASED ON UREA-FORMALDEHYDE CONDENSED POLYMER

Spherical macroporous adsorbents with active sites capable of hydrogen bonding adsorption based on urea-formaldehyde condensed polymer were synthesized via reversed suspension polymerization. The properties of the obtained adsorbent were also investigated in detail. The results showed that the water permeability could be improved by adding hydroxyl-containing organic compound moiety into the adsorbent. The specific surface area and average pore diameter of these adsorbents increased while the porosity first increased then decreased with the increase of the amount of the added hydroxyl-containing compound.

STUDIES ON IPE OF POLYACRYLAMIDE INVERSE EMULSION AND MODIFIDE UREA-FORMALDEHYDE RESIN

The selective water plugging agent was prepared by heating the blends of the polyacry-lamide inverse latex, modified urea formaldehyde resin, crosslinking agent and catalysts.The results show that using different types of polymers and additives or changing in theirproportion of the blends, the gelling viscosity, starting point of gelling and other propertiesof the IPN can be controlled.

Short Communication—A Novel Sample Preparation Method That Enables Ultrathin Sectioning of Urea-Formaldehyde Resin for Imaging by Transmission Electron Microscopy

Urea-formaldehyde (UF) resin is widely used as an adhesive for the manufacture of a range of wood and fiber based products. Although the microstructure of this resin has been examined at high resolution by field-emission scanning electron microscopy and atomic force microscopy, transmission electron microscopy (TEM) has thus far not been used, perhaps because of difficulties in ultrathin sectioning this resin in cured (polymerized) state. In the technical note presented here, a novel sample preparation method is described which enabled us to examine the microstructural morphology of UF resin by transmission electron microscopy in ultrathin sections, revealing the presence of spherical particles within the resin. Our initial attempt to ultrathin section the resin directly was not successful as it was too brittle to trim blocks for sectioning. Then, we developed a sample preparation technique that involved impregnation ofPinus radiatawood tissues with the UF resin, and then embedding of resin impregnated wood tissues with Spurr’s low viscosity embedding medium, which has been widely employed in plant and wood ultrastructure work. The TEM images illustrated and the information on the microstructural morphology of the UF resin presented are based on this novel sample preparation approach.

聚氨酯热熔胶用预聚体的合成

以二异氰酸酯和聚醚多元醇为原料,通过定时测定—NCO的含量,确定了合适的预聚反应时间和温度,制备了聚氨酯热熔胶用预聚体。对影响预聚体合成的因素:异氰酸酯的种类、—NCO的含量、水分的含量以及预聚体的贮存稳定性等进行了探讨。结果表明,最佳预聚反应条件为80℃、2 h,—NCO含量控制在9%~10%,物料中水分质量分数低于0.05%,制备的产物性能稳定。

聚氨酯预聚体中异氰酸酯基含量不确定度评价

聚氨酯被广泛应用,预聚体法是聚氨酯重要的制备方法,而异氰酸酯含量是预聚体的重要指标,尚未见到关于异氰酸酯含量不确定度评价的论文。本文根据HG/T 2409-1992测定聚氨酯预聚体中异氰酸酯基含量,按照JJF1059.1-2012对各影响因素进行分析,得到异氰酸酯基含量为(5.93%±0.12%)(k=2,置信水平95%)。通过对不确定度的评定,综合各因素对不确定度的影响,发现测量重复性引入的不确定是异氰酸酯含量测定不确定度的主要来源。

预聚体对无溶剂聚氨酯胶黏剂耐蒸煮性能的影响

本文合成了系列聚氨酯预聚体,将其用于制备双组分无溶剂聚氨酯胶黏剂,并利用红外光谱和核磁共振波谱证明预聚体和胶黏剂的结构。通过控制变量法研究了聚氨酯预聚体的异氰酸酯基质量分数(ω_(NCO))、多元醇分子量、R值(胶黏剂中-OH和-NCO基团的摩尔比)对胶黏剂黏度和耐蒸煮性能的影响。结果表明,在ω_(NCO)为17%时,预聚体黏度较低,聚氨酯胶黏剂经水煮后的剥离力较高。当ω_(NCO)一定时,随着多元醇分子量减小,预聚体黏度增大,聚氨酯胶黏剂水煮前后的剥离力增加。在多元醇分子量为1 609 g/mol,ω_(NCO)为17%,R值为2.5时,水煮前后耐蒸煮聚丙烯流延膜层剥离力最高分别达到6.30 N和4.37 N。将该预聚体与多种B组分混合获得一系列聚氨酯胶黏剂,均满足国家标准GB/T 41168-2021对铝塑复合膜耐蒸煮性能的需求。

一种甲氧基封端苯基甲基硅树脂预聚体合成工艺的探究

以苯基三氯硅烷、二甲基二氯硅烷、甲醇、水为原料,水解缩合制备甲氧基封端的苯基甲基硅树脂预聚体.探究了水解和加料方式、溶剂、反应时间、温度等对反应过程及产物性能的影响,通过对预聚物组成、结构及性能的表征,确定了制备液体硅树脂预聚体的最优反应条件.

不同PPG/PCL比例对聚氨酯制备及性能的影响

鉴于多元醇种类繁多、性能各异,且在成型过程中,反应物的黏度、反应活性等对聚氨酯成型操作以及制品性能具有重要影响,因此采用预聚体法,以二苯基甲烷二异氰酸酯的混合异构体(MDI-50)、相同分子量的聚丙二醇(PPG)和聚己内酯二醇(PCL),以及3,3′-二氯-4,4′-二苯基甲烷二胺(MOCA)作为原料制备聚氨酯,研究了多元醇PPG与PCL比例对聚氨酯黏度、反应活性等性能的影响。通过旋转黏度计测试不同PPG/PCL比例预聚体的黏度,发现随着PCL含量增加,预聚体的黏度由166 mPa·s逐渐增大至374 mPa·s。经过傅里叶变换红外光谱结构表征,显示聚氨酯制备成功。利用树脂凝胶试验仪测试聚氨酯的树脂反应活性,发现PPG与PCL的不同配比对聚氨酯的反应活性影响不大。此外,通过万能试验机以及热重分析仪测试聚氨酯的力学性能与热稳定性,结果表明,随预聚体中PCL含量的增加,聚氨酯的拉伸强度呈现先升高后降低的趋势,当PPG与PCL质量比为2∶3时,聚氨酯的拉伸强度达到最大,为19.81 MPa,断裂伸长率为332%,热分解温度最高,最终质量损失率最小。

有机硅丙烯酸酯预聚体的合成及其在UV固化丙烯酸酯压敏胶中的应用

利用单端羟基硅油、异佛尔酮二异氰酸酯、丙烯酸羟乙酯制备了含有氨基甲酸酯基的有机硅丙烯酸酯预聚体。以此预聚体作为硬单体,丙烯酸异辛酯为软单体,低生物毒性2,4,6-三甲基苯甲酰基苯基膦酸乙酯(TPO-L)为光引发剂,采用紫外光(UV)固化聚合制备了吸水性、透水气性、耐水性和粘接性能优异的丙烯酸酯压敏胶。通过二正丁胺反滴定法探究了预聚体合成最佳温度、时间、催化剂用量等工艺参数。研究了光照时间、光引发剂种类及用量对压敏胶固化程度的影响,以及预聚体含量对压敏胶粘接性能、吸水性和湿气透过性的影响。研究结果表明:在有机硅丙烯酸酯预聚体合成中,第一步反应温度为40℃,第二步反应温度为50℃,反应时间都为60 min,催化剂最佳用量为0.10%(质量分数);在改性压敏胶制备中,光照120 s,光引发剂TPO-L用量为3%(质量分数),预聚体含量为20%时制备的压敏胶光固化程度较高,初粘力为21号球,180°剥离强度为5.7 N/(25 mm),持粘力超过360 h,对非极性表面PP板180°剥离强度为3.2 N/(25 mm);改性后的压敏胶吸水性、湿气透过性良好。

丙烯酸酯预聚物及其压敏胶的制备与性能研究

以甲基丙烯酸甲酯(MMA)、丙烯酸异辛酯(2-EHA)、丙烯酸(AA)和丙烯酸羟基乙酯(HEA)为共聚单体,以偶氮二异丁腈(AIBN)为引发剂,乙酸乙酯(EA)为溶剂,通过自由基聚合反应合成了丙烯酸酯聚合物。然后接枝丙烯酸异氰基乙酯(AOI)单体,合成了丙烯酸酯预聚物,并用于制备UV固化型压敏胶(PSA)。研究了其结构性能以及反应温度对预聚物的相对分子质量及分布的影响、低用量的功能单体AA和交联单体AOI以及重均分子量(M_(w))对PSA性能的影响。研究结果表明:(1)红外光谱分析说明,预聚物和单体几乎全部参与聚合反应。相对分子质量及分布分析表明,质均分子量(M_(n))和重均分子量(M_(w))随着反应温度的升高而降低,但分布系数(PDI)保持在3.56~3.79之间,PDI的变化和温度没有明显对应的关系。DSC分析测定T_(g)为-63.53℃,远低于其他研究报道PSA的T_(g)(-30~-50℃),可适用温度下限显著降低。(2)综合考虑,AA和AOI的用量分别为1.0%和0.16%,且预聚物的M_(w)约为45.7万时,PSA的综合性能相对最佳。不同频率下的流变性能解释了压敏性能与黏弹性的内在关系。

硅烷改性聚醚密封胶的配方研究和进展

本文叙述了硅烷改性聚醚(MS)预聚体的合成路线及主要区别,并以钟化MS产品为对象,从配方角度综述了预聚体、增塑剂、填料、偶联剂、催化剂和除水剂的类型或用量对MS密封胶力学性能和工艺性能的影响,最后总结了MS密封胶的市场现状并展望了未来发展趋势。

聚乳酸聚氨酯嵌段预聚体增韧PLA/TPU共混物

合成聚乳酸聚氨酯嵌段共聚物预聚体(PLA-b-PUP),以其作为聚乳酸(PLA)和热塑性聚氨酯(TPU)的活性相容剂,通过原位反应增容制备PLA/TPU/PLA-b-PUP超韧共混物.通过拉伸试验、冲击试验、SEM、FTIR、DSC和TGA研究共混物的力学性能、热性能和增韧机理.结果表明,PLA-b-PUP中的异氰酸酯基团与PLA和TPU上的活性基团发生反应,显著改善了PLA/TPU共混物两相界面的相容性.随着PLA-b-PUP的加入量增加,共混物中PLA的玻璃化转变温度和相对结晶度逐渐降低,当PLA-b-PUP的质量分数为PLA/TPU共混物的4%时,共混材料的断裂伸长率和缺口冲击强度分别达到无相容剂时的8.12和2.73倍,表现出良好的增容增韧效果.添加PLA-b-PUP后,共混物的初始分解温度有所降低,但最快分解温度有所提高.

蟹壳粉的特殊结构对蓖麻油基复合材料结构与性能的影响

蟹壳是一种常见水产废弃物,具有硬度大、众多官能团等特点,研究发现开发蟹壳作为功能填料制备高分子复合材料前景较好。本工作使用蟹壳粉作为填料,以蓖麻油与二苯基甲烷二氰酸酯合成蓖麻油基聚氨酯预聚体(COPU),制备了复合材料(COS-50),填料添加量达50%。同时使用碳酸钙粉作为填料制备了碳酸钙粉增强蓖麻油基聚氨酯复合材料(COC-50)作为对照组来探究蟹壳粉结构对材料性能的影响。采用红外光谱、SEM、TGA、拉力测试对复合材料的界面结构和各方面性能进行了分析。探究发现,蟹壳独特的甲壳素-蛋白质结构上含有的活性基团与COPU发生化学反应成键,所得材料COS-50力学性能表现出色,抗拉强度达到34.3 MPa,弹性模量为5454.0 MPa,界面相容性良好。