When the gearbox body interference is connected to the ring gear, prestressing occurs in the ring gear, which has a significant impact on the strength and life of the gear. Research on the prestressing of the inner ri...When the gearbox body interference is connected to the ring gear, prestressing occurs in the ring gear, which has a significant impact on the strength and life of the gear. Research on the prestressing of the inner ring gear is in the preliminary stage, and the distribution rule of the prestressing and the influence of each parameter on the interference prestressing have not been derived. In this paper, based on the method of calculating the prestressing of the thick cylinder in interference fit, the ring gear is found to be equivalent to a thick cylinder, and the distribution rule of prestressing of the ring gear in the interference fit is inferred. Then, by modeling and analyzing the gearbox body and ring gear in the interference fit using ABAQUS, the distribution rule of prestressing the ring gear in the interference fit is obtained through a numerical simulation. Finally, the prestressing of the ring gear in the interference fit is measured using X-ray di raction, and the distribution rule of prestressing of the ring gear in the interference fit is obtained through analysis. Compared with the distribution rule of prestressing in theory, numerical simulation, and experiment, the theoretical distribution rule of prestressing is amended through a statistical method, and a more accurate formula of prestressing is obtained. Through the calculation of the stress and bending moment in the dangerous section of the ring gear through prestressing, the formula for checking the tooth root flexural fatigue strength in the interference fit prestressing is inferred. This research proposes a tooth root bending strength conditional formula for the inner ring gear of the interference fit, which serves as a guide for the design and production of the actual interference joint inner ring gear.展开更多
A lumped parameter-rigid elastic coupled dynamic model of two-stage planetary gears for a hybrid car is established through the inter-stage coupled method,in which the supports of the ring gear of planet set Ⅱ are re...A lumped parameter-rigid elastic coupled dynamic model of two-stage planetary gears for a hybrid car is established through the inter-stage coupled method,in which the supports of the ring gear of planet set Ⅱ are represented as an elastic foundation with radial and tangential uniform distributed stiffness,and the ring gear of planet set Ⅱ is modeled as an elastic continuum body. The natural frequencies based on the eigenvalue problem of dynamic model of planetary transmission are solved and the associated vibration modes are discussed. The rules are revealed which are the influences of the ring gear elastic supports stiffness and rim thickness on natural frequencies of planetary transmission. The theoretical analysis indicates that the vibration modes of planetary transmission with thin-walled ring gear on elastic supports are classified into seven types: Ⅰ/Ⅱ stage coupled rotational mode,Ⅰ stage translational mode,Ⅰ stage planet mode,Ⅱ stage translational mode,Ⅱ stage degenerate planet mode,Ⅱ stage distinct planet mode and purely ring gear mode. For each vibration mode, its properties are summarized. The numerical solutions show that the elastic supports stiffness and rim thickness of the ring gear of planet set Ⅱ have different influences on natural frequencies.展开更多
Due to low carrying capacity and short life of current ring reducer,we proposed a new planetary gearing with internal gear ring,which consisted of two stages.One was an involute planetary drive and the other was an N-...Due to low carrying capacity and short life of current ring reducer,we proposed a new planetary gearing with internal gear ring,which consisted of two stages.One was an involute planetary drive and the other was an N-type planetary drive with small teeth difference.The kinematic calculation was conducted based on the analysis of structural composition and working principle.Formulas of backlash calculation for the new planetary gearing were derived by using probabilistic theory and the analytical model was created at the same time.Then,main factors that affect the systematic backlash were introduced and the effects of manufacture error,misaligments and roller bearing parameters on the distribution of backlash were presented.The influence of gear backlash on systematic return difference was performed based on the backlash mathematic model proposed.The results show that the backlash is a little large,of which the backlash of bearing takes a greater part than two gearing stages.So we presented some practical methods to reduce the systematic backlash.展开更多
From the general formula for calculating the efficiency of planetary geartrains, the efficiency of the double crank ring-plate-type pin-cycloidal gear planetary drive isderived. To prove the theory, an experimental st...From the general formula for calculating the efficiency of planetary geartrains, the efficiency of the double crank ring-plate-type pin-cycloidal gear planetary drive isderived. To prove the theory, an experimental study has been conducted. The tested value of theefficiency of a sample set of the new-type drive in the experiment agrees with the calculated one.It shows that the new-type drive is of not merely high bearing capacity, but also quite highefficiency.展开更多
A patented double-ring-plate gear reducer was designed and its dynamic performance was simulated. One unique characteristic of this novel drive is that the phase angle difference between two parallelogram mechanisms i...A patented double-ring-plate gear reducer was designed and its dynamic performance was simulated. One unique characteristic of this novel drive is that the phase angle difference between two parallelogram mechanisms is a little less than 180 degree and four counterweights on two crankshafts are designed to balance inertia forces and inertia moments of the mechanisms. Its operating principle, advantages, and design issues were discussed. An elasto-dynamics model was presented to acquire its dynamic response by considering the elastic deformations of ring-plates, gears, bearings, etc. The simulation results reveal that compared with housing bearings, planetary bearings work in more severe conditions. The fluctuation of loads on gears and bearings indicates that the main reason for reducer vibration is elastic deformations of the system rather than inertia forces and inertia moments of the mechanisms.展开更多
Following the principle of elastic floating compensation,this paper presentS a new metalelastic ring for load equilibration and vibration reduction in 3-ring-gear reducer,and design andfabrivcation of a metal elastic ...Following the principle of elastic floating compensation,this paper presentS a new metalelastic ring for load equilibration and vibration reduction in 3-ring-gear reducer,and design andfabrivcation of a metal elastic ring for SCH 3-ring-gear reducer.Comparison tests run with 3-ring-gear reducers without or with the metal elastic ring show satisfactory loadequilibration and vibration reduction can be achieved with the metal clastic ring,and themetal elastic ring is a good solution for the problem of unequilibrated load and excessivevibration from which 3-ring-gear reducers suffered long.This will further the improve-ment of design and application of 3-ring-gear reducers in both theory and practice.展开更多
Dynamic investigations revealed that lower order harmonic resonance phenomenon exists in the three ring gear transmission. That is, when the input speed is close to 1/3, 1/6, 1/9,…, 1/3 n of the primary natural frequ...Dynamic investigations revealed that lower order harmonic resonance phenomenon exists in the three ring gear transmission. That is, when the input speed is close to 1/3, 1/6, 1/9,…, 1/3 n of the primary natural frequency of the transmission, the loads on the bearings and gears are especially high. This paper explained this phenomenon from the viewpoint of parametric resonance in terms of perturbation technique. A conclusion was drawn that the basic reason for this phenomenon is the primary resonance caused by forcing excitation and parametric resonance caused by parametric change.展开更多
Time?variant excitations in planetary gear trains can cause excessive noise and vibration and even damage the system on a permanent basis. This paper focuses on the elastic vibrations of a helical planetary ring gear ...Time?variant excitations in planetary gear trains can cause excessive noise and vibration and even damage the system on a permanent basis. This paper focuses on the elastic vibrations of a helical planetary ring gear subjected to mesh and planet?pass excitations. Motivated by the structure, excitation and deformation symmetries, this paper proposes dual?frequency superposition and modulation methods to capture the mesh and sideband vibrations. The transi?tion between ring gear tooth and planet is introduced to address the excitations and vibrations. The phasing e ect of ring gear tooth and planet on various deformations is formulated. The inherent connections between the two types of vibrations are identified. The vibrations share identical exciting rules and the wavenumber and modulating signal order both equal the linear combination of tooth and planet counts. The results cover in?plane bending and extensional, out?of?plane bending and torsional deformations. Main findings are verified by numerical calculation and comparisons with the open literature. The analytical expressions can be used to determine whether the sideband is caused by component fault or only by elastic vibration. The methods can be extended to other power?transmission systems because little restriction is imposed during the analysis.展开更多
In this paper, primary manufacturing and assembling errors of three-ring gear reducer (TRGR) are analyzed. TRGR is a new transmission type whose eccentric phase difference between middle ring plate and side ring plate...In this paper, primary manufacturing and assembling errors of three-ring gear reducer (TRGR) are analyzed. TRGR is a new transmission type whose eccentric phase difference between middle ring plate and side ring plates is 120°. Its mass of middle ring plate is equal to that of side ring plate or 180°, and its mass of middle ring plate is twice of that of side ring plate, which affects load distribution between ring plates. The primary manufacturing and assembling errors include eccentric error of eccentric sheath E_m, internal gear plate E_r and output external gear E_w. A new theoretical method is presented in this paper, which converts load on ring plates into the dedendum bending stress of ring plate to calculate load distribution coefficient (LDC), by means of gap element method(GEM), one of finite element method (FEM). The theoretical calculation and experimental study, which measures ring plate dedendum bending stress by means of sticking strain gauges on the dedendum of middle ring plate internal gear and side ring plate internal gears, are presented. The theoretical calculation and comparison with experiment result of LDC are implemented on two kinds of three-ring gear reducers whose eccentric phase difference between eccentric sheaths is 120° and 180° respectively. The research indicates that the result of theoretical calculation is consistent with that of experimental study. That is to say, the theoretical calculation method is feasible.展开更多
The stress and the elastic deflection of internal ring gear in high-speed spur planetary gear units are investigated. A rim thickness parameter is defined as the flexibility of internal ring gear. Six evenly spaced li...The stress and the elastic deflection of internal ring gear in high-speed spur planetary gear units are investigated. A rim thickness parameter is defined as the flexibility of internal ring gear. Six evenly spaced linear springs are used to describe the fitting status between internal ring gear and the gearcase. The finite element model of the whole internal ring gear is established by means of Pro/E and ANSYS. The loads on meshing teeth of internal ring gear are applied according to the contact ratio and the load-sharing coefficient. With the finite element analysis (FEA), the influences of flexibility and fitting status on the stress and elastic deflection of internal ring gear are predicted. The simulation reveals that the principal stress and deflection increase with the decrease of rim thickness of internal ring gear. Moreover, larger spring stiffness helps to reduce the stress and deflection of internal ring gear. Therefore, the flexibility of internal ring gear must be considered during the design of high-speed planetary gear transmissions.展开更多
Aiming at solving the difficulties of deforming manufacture of the automobile rear axle bevel gear blank,the paper presented to adopt the numerical simulation method to study the rolling process of the bevel gear blan...Aiming at solving the difficulties of deforming manufacture of the automobile rear axle bevel gear blank,the paper presented to adopt the numerical simulation method to study the rolling process of the bevel gear blank instead of the traditional expensive trail-and-error method. A three-dimensional simulation model of the Φ500 bevel gear blank radial ring rolling machine was firstly created based on the general dynamic explicit finite element code ANSYS/LS-DYNA,and then realized the virtual simulation of the entire rolling process of the bevel gear blank within a producing cycle. The simulation results displayed the real-time blank enlarging and fleck generating as well as the stress,strain and displacement contours,which are in good agreements with the real ring rolling process. It is concluded that this numerical simulation method is feasible and can be used to guide the practical rolling process of the bevel gear blank as well as other profile-shaped annular blanks.展开更多
基金Supported by Hunan Provincial Natural Science Foundation of China(Grant No.2018JJ4006)National Independent Innovation Demonstration Area Foundation of Changsha Zhuzhou Xiangtan(Grant No.2018XK2302)
文摘When the gearbox body interference is connected to the ring gear, prestressing occurs in the ring gear, which has a significant impact on the strength and life of the gear. Research on the prestressing of the inner ring gear is in the preliminary stage, and the distribution rule of the prestressing and the influence of each parameter on the interference prestressing have not been derived. In this paper, based on the method of calculating the prestressing of the thick cylinder in interference fit, the ring gear is found to be equivalent to a thick cylinder, and the distribution rule of prestressing of the ring gear in the interference fit is inferred. Then, by modeling and analyzing the gearbox body and ring gear in the interference fit using ABAQUS, the distribution rule of prestressing the ring gear in the interference fit is obtained through a numerical simulation. Finally, the prestressing of the ring gear in the interference fit is measured using X-ray di raction, and the distribution rule of prestressing of the ring gear in the interference fit is obtained through analysis. Compared with the distribution rule of prestressing in theory, numerical simulation, and experiment, the theoretical distribution rule of prestressing is amended through a statistical method, and a more accurate formula of prestressing is obtained. Through the calculation of the stress and bending moment in the dangerous section of the ring gear through prestressing, the formula for checking the tooth root flexural fatigue strength in the interference fit prestressing is inferred. This research proposes a tooth root bending strength conditional formula for the inner ring gear of the interference fit, which serves as a guide for the design and production of the actual interference joint inner ring gear.
基金Innovation Funded Project of Fujian Province,China(No.2015C0030)Natural Science Foundation of Guangdong Province,China(No.S2013020013855)
文摘A lumped parameter-rigid elastic coupled dynamic model of two-stage planetary gears for a hybrid car is established through the inter-stage coupled method,in which the supports of the ring gear of planet set Ⅱ are represented as an elastic foundation with radial and tangential uniform distributed stiffness,and the ring gear of planet set Ⅱ is modeled as an elastic continuum body. The natural frequencies based on the eigenvalue problem of dynamic model of planetary transmission are solved and the associated vibration modes are discussed. The rules are revealed which are the influences of the ring gear elastic supports stiffness and rim thickness on natural frequencies of planetary transmission. The theoretical analysis indicates that the vibration modes of planetary transmission with thin-walled ring gear on elastic supports are classified into seven types: Ⅰ/Ⅱ stage coupled rotational mode,Ⅰ stage translational mode,Ⅰ stage planet mode,Ⅱ stage translational mode,Ⅱ stage degenerate planet mode,Ⅱ stage distinct planet mode and purely ring gear mode. For each vibration mode, its properties are summarized. The numerical solutions show that the elastic supports stiffness and rim thickness of the ring gear of planet set Ⅱ have different influences on natural frequencies.
基金Funded by Key Technology R&D Program of Chongqing(No. 2008AC3087)Science & Technology Project of Chongqing Education Committee(No. KJ091414)
文摘Due to low carrying capacity and short life of current ring reducer,we proposed a new planetary gearing with internal gear ring,which consisted of two stages.One was an involute planetary drive and the other was an N-type planetary drive with small teeth difference.The kinematic calculation was conducted based on the analysis of structural composition and working principle.Formulas of backlash calculation for the new planetary gearing were derived by using probabilistic theory and the analytical model was created at the same time.Then,main factors that affect the systematic backlash were introduced and the effects of manufacture error,misaligments and roller bearing parameters on the distribution of backlash were presented.The influence of gear backlash on systematic return difference was performed based on the backlash mathematic model proposed.The results show that the backlash is a little large,of which the backlash of bearing takes a greater part than two gearing stages.So we presented some practical methods to reduce the systematic backlash.
基金This project is supported by National Natural Science Foundation of China (No.50175011).
文摘From the general formula for calculating the efficiency of planetary geartrains, the efficiency of the double crank ring-plate-type pin-cycloidal gear planetary drive isderived. To prove the theory, an experimental study has been conducted. The tested value of theefficiency of a sample set of the new-type drive in the experiment agrees with the calculated one.It shows that the new-type drive is of not merely high bearing capacity, but also quite highefficiency.
基金Supported by the Key Project of Ministry of Education of China ( No.106050)National Natural Science Foundation of China(No.50205019)Doctoral Foundation of Ministry of Education of China(No.20040056018) .
文摘A patented double-ring-plate gear reducer was designed and its dynamic performance was simulated. One unique characteristic of this novel drive is that the phase angle difference between two parallelogram mechanisms is a little less than 180 degree and four counterweights on two crankshafts are designed to balance inertia forces and inertia moments of the mechanisms. Its operating principle, advantages, and design issues were discussed. An elasto-dynamics model was presented to acquire its dynamic response by considering the elastic deformations of ring-plates, gears, bearings, etc. The simulation results reveal that compared with housing bearings, planetary bearings work in more severe conditions. The fluctuation of loads on gears and bearings indicates that the main reason for reducer vibration is elastic deformations of the system rather than inertia forces and inertia moments of the mechanisms.
基金This project is sponsored by the National Natural Science Foundationthe National Key Laboratory of Mechanical Transmission of tfe Chongqing University
文摘Following the principle of elastic floating compensation,this paper presentS a new metalelastic ring for load equilibration and vibration reduction in 3-ring-gear reducer,and design andfabrivcation of a metal elastic ring for SCH 3-ring-gear reducer.Comparison tests run with 3-ring-gear reducers without or with the metal elastic ring show satisfactory loadequilibration and vibration reduction can be achieved with the metal clastic ring,and themetal elastic ring is a good solution for the problem of unequilibrated load and excessivevibration from which 3-ring-gear reducers suffered long.This will further the improve-ment of design and application of 3-ring-gear reducers in both theory and practice.
基金Partly supported by the Open Fund of theState Key Lab.of Mechanical TransmissionChongqing U niv
文摘Dynamic investigations revealed that lower order harmonic resonance phenomenon exists in the three ring gear transmission. That is, when the input speed is close to 1/3, 1/6, 1/9,…, 1/3 n of the primary natural frequency of the transmission, the loads on the bearings and gears are especially high. This paper explained this phenomenon from the viewpoint of parametric resonance in terms of perturbation technique. A conclusion was drawn that the basic reason for this phenomenon is the primary resonance caused by forcing excitation and parametric resonance caused by parametric change.
基金National Natural Science Foundation of China(Grant Nos.51175370,51675368)Application of Basic Research and Frontier Technology Research Key Projects of Tianjin,China(Grant No.13JCZDJC34300)National Basic Research Program of China(973 Program,Grant No.2013CB035402)
文摘Time?variant excitations in planetary gear trains can cause excessive noise and vibration and even damage the system on a permanent basis. This paper focuses on the elastic vibrations of a helical planetary ring gear subjected to mesh and planet?pass excitations. Motivated by the structure, excitation and deformation symmetries, this paper proposes dual?frequency superposition and modulation methods to capture the mesh and sideband vibrations. The transi?tion between ring gear tooth and planet is introduced to address the excitations and vibrations. The phasing e ect of ring gear tooth and planet on various deformations is formulated. The inherent connections between the two types of vibrations are identified. The vibrations share identical exciting rules and the wavenumber and modulating signal order both equal the linear combination of tooth and planet counts. The results cover in?plane bending and extensional, out?of?plane bending and torsional deformations. Main findings are verified by numerical calculation and comparisons with the open literature. The analytical expressions can be used to determine whether the sideband is caused by component fault or only by elastic vibration. The methods can be extended to other power?transmission systems because little restriction is imposed during the analysis.
基金Sponsored by the National Natural Science Foundation of China(Grant No.59575007).
文摘In this paper, primary manufacturing and assembling errors of three-ring gear reducer (TRGR) are analyzed. TRGR is a new transmission type whose eccentric phase difference between middle ring plate and side ring plates is 120°. Its mass of middle ring plate is equal to that of side ring plate or 180°, and its mass of middle ring plate is twice of that of side ring plate, which affects load distribution between ring plates. The primary manufacturing and assembling errors include eccentric error of eccentric sheath E_m, internal gear plate E_r and output external gear E_w. A new theoretical method is presented in this paper, which converts load on ring plates into the dedendum bending stress of ring plate to calculate load distribution coefficient (LDC), by means of gap element method(GEM), one of finite element method (FEM). The theoretical calculation and experimental study, which measures ring plate dedendum bending stress by means of sticking strain gauges on the dedendum of middle ring plate internal gear and side ring plate internal gears, are presented. The theoretical calculation and comparison with experiment result of LDC are implemented on two kinds of three-ring gear reducers whose eccentric phase difference between eccentric sheaths is 120° and 180° respectively. The research indicates that the result of theoretical calculation is consistent with that of experimental study. That is to say, the theoretical calculation method is feasible.
基金Key Project of Ministry of Education of China (No.106050).
文摘The stress and the elastic deflection of internal ring gear in high-speed spur planetary gear units are investigated. A rim thickness parameter is defined as the flexibility of internal ring gear. Six evenly spaced linear springs are used to describe the fitting status between internal ring gear and the gearcase. The finite element model of the whole internal ring gear is established by means of Pro/E and ANSYS. The loads on meshing teeth of internal ring gear are applied according to the contact ratio and the load-sharing coefficient. With the finite element analysis (FEA), the influences of flexibility and fitting status on the stress and elastic deflection of internal ring gear are predicted. The simulation reveals that the principal stress and deflection increase with the decrease of rim thickness of internal ring gear. Moreover, larger spring stiffness helps to reduce the stress and deflection of internal ring gear. Therefore, the flexibility of internal ring gear must be considered during the design of high-speed planetary gear transmissions.
文摘Aiming at solving the difficulties of deforming manufacture of the automobile rear axle bevel gear blank,the paper presented to adopt the numerical simulation method to study the rolling process of the bevel gear blank instead of the traditional expensive trail-and-error method. A three-dimensional simulation model of the Φ500 bevel gear blank radial ring rolling machine was firstly created based on the general dynamic explicit finite element code ANSYS/LS-DYNA,and then realized the virtual simulation of the entire rolling process of the bevel gear blank within a producing cycle. The simulation results displayed the real-time blank enlarging and fleck generating as well as the stress,strain and displacement contours,which are in good agreements with the real ring rolling process. It is concluded that this numerical simulation method is feasible and can be used to guide the practical rolling process of the bevel gear blank as well as other profile-shaped annular blanks.