Effect of contact materials on the transient characteristics of vacuum arc plasma and anode erosion

In this study, the mechanisms of the anode phenomena and anode erosion with various contact materials were investigated. Arc parameters were calculated, and the anode temperature was predicted with a transient self-consistent model. The simulation results predicted a constricted arc column and obvious anode phenomena in Cu–Cr alloy contacts than in W–Cu alloy contacts.This observation could be the reason for the concentrated anode erosion in Cu–Cr alloys. For the contacts made by pure tungsten(W) and W–Cu alloy, the anode temperature increased rapidly because of the low specific heat of W. However, the maximum energy flux from the arc column to the anode surface was lower than in other cases. The simulation results were compared with experimental results.

Plasma diagnosis of tetrahedral amorphous carbon films by filtered cathodic vacuum arc deposition

Filtered cathodic vacuum arc(FCVA)deposition is regarded as an important technique for the synthesis of tetrahedral amorphous carbon(ta-C)films due to its high ionization rate,high deposition rate and effective filtration of macroparticles.Probing the plasma characteristics of arc discharge contributes to understanding the deposition mechanism of ta-C films on a microscopic level.This work focuses on the plasma diagnosis of an FCVA discharge using a Langmuir dualprobe system with a discrete Fourier transform smoothing method.During the ta-C film deposition,the arc current of graphite cathodes and deposition pressure vary from 30 to 90 A and from 0.3 to 0.9 Pa,respectively.The plasma density increases with arc current but decreases with pressure.The carbon plasma density generated by the arc discharge is around the order of10^(10)cm^(-3).The electron temperature varies in the range of 2-3.5 eV.As the number of cathodic arc sources and the current of the focused magnetic coil increase,the plasma density increases.The ratio of the intensity of the D-Raman peak and G-Raman peak(I_(D)/I_(G))of the ta-C films increases with increasing plasma density,resulting in a decrease in film hardness.It is indicated that the mechanical properties of ta-C films depend not only on the ion energy but also on the carbon plasma density.

Optical and electrical properties of BaSnO_(3) and In_2O_(3) mixed transparent conductive films deposited by filtered cathodic vacuum arc technique at room temperature

For the crystalline temperature of BaSnO_(3)(BTO)was above 650℃,the transparent conductive BTO-based films were always deposited above this temperature on epitaxy substrates by pulsed laser deposition or molecular beam epitaxy till now which limited there application in low temperature device process.In the article,the microstructure,optical and electrical of BTO and In_(2)O_(3) mixed transparent conductive BaInSnO_(x)(BITO)film deposited by filtered cathodic vacuum arc technique(FCVA)on glass substrate at room temperature were firstly reported.The BITO film with thickness of 300 nm had mainly In_(2)O_(3) polycrystalline phase,and minor polycrystalline BTO phase with(001),(011),(111),(002),(222)crystal faces which were first deposited at room temperature on amorphous glass.The transmittance was 70%–80%in the visible light region with linear refractive index of 1.94 and extinction coefficient of 0.004 at 550-nm wavelength.The basic optical properties included the real and imaginary parts,high frequency dielectric constants,the absorption coefficient,the Urbach energy,the indirect and direct band gaps,the oscillator and dispersion energies,the static refractive index and dielectric constant,the average oscillator wavelength,oscillator length strength,the linear and the third-order nonlinear optical susceptibilities,and the nonlinear refractive index were all calculated.The film was the n-type conductor with sheet resistance of 704.7Ω/□,resistivity of 0.02Ω⋅cm,mobility of 18.9 cm2/V⋅s,and carrier electron concentration of 1.6×10^(19) cm^(−3) at room temperature.The results suggested that the BITO film deposited by FCVA had potential application in transparent conductive films-based low temperature device process.

STUDY ON DIAMOND LIKE CARBON THIN FILM BY FILTERED VACUUM ARC DEPOSITION

Diamond like carbon thin film is successfully deposited on silicon, titanium and stainless steel substrate at low temperature in a filtered vacuum arc deposition system. Arc discharges are established on a graphite cathode in the system with a toroidal macroparticle filter. A cathode activating magnetic field and a filtered magnetic field to collimate the plasma beam are applied. Ion current convected by the plasma beam is measured with a negatively biased probe. It is shown that the magnetic field of the coils located on the plasma duct has a strong influence on cathode spot behavior. Orthogonally the designed experiments are carried out to optimize the deposition parameters of arc stability. Finally, the diamond like carbon thin films are studied by scanning electron microscope (SEM) and Raman spectrum.

Experimental Research of DLC Film Deposited by Filtered Vacuum Arc Evaporation

Diamond like carbon (DLC) films was grown successfully on silicon, titanium and high speed steel (HSS) substrate at low temperature in a filtered vacuum arc deposition system. Arc discharges were established on a graphite cathode in this home built system with a toridal macroparticles filter. Ion current convected by the plasma beam was measured with a negatively biased probe. It was shown that the magnetic field of the coils located on the plasma duct has a strong influence on ion current. Scanning electron microscope (SEM), atomic force microscope (AFM) and Raman spectrum are used to study the DLC films. Tribological behaviors of the deposited film are also studied.

Motion and Splitting of Vacuum Arc Column in Transverse Magnetic Field Contacts at Intermediate—Frequency

Arc motion and splitting of vacuum arc at intermediate frequency（400-800 Hz） were investigated under transverse magnetic field（TMF）.The experiment was performed on cup-type TMF contacts with contact diameter of 40 mm and a contact gap of 4 mm in a single-frequency circuit.With high-speed photography we characterized the arc appearance at different arc currents from 3.3 kA-rms to 10 kA-rms at intermediate frequencies.As arc current increases from3.3 kA-rms to 10 kA-rms the arc appearance changes obviously.When current value is 3.3 kArms（current frequency 400-800 Hz）,there is almost no splitting arc;when the current exceeds5 kA-rms（current frequency 400-800 Hz）,the arc rotates at a speed above 20 m/s,accompanied by an observable splitting arc.The splitting arc could be observed at different frequencies and the arc-voltage had no noises when splitting occurred.The motion direction and the velocity of arc column were studied.Finally,the formation of a split arc was discussed.

The Dynamic Volt-Ampere Characteristics of a Vacuum Arc at Intermediate-Frequency Under a Transverse Magnetic Field

In this study, the changes of a vacuum arc＇s appearance were observed and the volt-ampere characteristics of the vacuum arc at intermediate frequency were analyzed under a transverse magnetic field （TMF）. The TMF and phase shift time were calculated by using the TMF contact model and the large phase shift of the magnetic field at a higher frequency was conductive to the dispersion process of residual plasma. The arc velocity was higher at 800 Hz than at 400 Hz. It can be inferred that TMF will encourage arc movement at 800 Hz. Moreover, the arc movement has an impact on the arc voltage. Because of the increasing length of the arc column with a high arc velocity, the elongated arc causes the arc voltage to increase. Specifically, the volt-ampere characteristics of the vacuum arc are divided into three stages in this paper. The higher the frequency, the greater the initial rate of rise in the arc voltage and the larger the area surrounded by arc volt-ampere characteristics. The correlations between the arc voltage and the amplitude and frequency of the current are also presented.

Preparation of CuCr25 alloys through vacuum arc smelting and their properties

CuCr alloys are important contact materials, but all conventional preparing methods have disadvantages and mismatch the requirements for mass production and high properties. The CuCr25 alloys were prepared by means of arc smelting in vacuum, and their microstructures, physical properties as well as dielectric strength were investigated. The experimental results show that vacuum arc smelting is an ideal method to produce CuCr25 contact alloys with fine microstructure, low gas content, high density and dielectric strength. Meanwhile, with the high productivity and low cost, CuCr25 contact materials can be produced with mass production through vacuum arc smelting method.

Interruption Phenomenon in Intermediate-Frequency Vacuum Arc

In the condition of the 3 mm gap, experiments for 360 Hz intermediate-frequency vacuum arc are carried out in interrupters with the diameters being 41 mm and with the contact materials being CuCr50 and Cu-W-WC alloy respectively. The results indicate that the contacts material is closely related to the breaking capacity of the vacuum interrupters and characteristics of an intermediate-frequency vacuum arc. For contacts with the same diameter, the breaking capacity of CuCr50 is better than that of Cu-W-WC. When the current fails to be interrupted, the arcs overflow the gap and present irregular performances in the first half wave. Consequently a voltage spike appears. More macroscopic metal droplets can be seen in the arc column between CuCr50 contacts because of the lower melting point. It is observed that the droplet emission is much more severe during arc reignition than that in the first half wave. It is much more conspicuous that the high frequency arc voltage noises appear in Cu-W-WC contacts when the vacuum arcs reignite, for higher temperature and stronger electronic emission ability of Cu-W-WC contacts.

Preparation and Arc Erosion Resistance of C_f/Cu Composite by Vacuum Melting Infiltration

Cf/Cu composite was prepared by vacuum melting infiltration. Ti and Cr were doped to the Cu alloy to improve the wettability between Cu and carbon. The microstrueture was investigated by XRD, SEM and EDS. The arc erosion rate of Cf/Cu composite was investigated in vacuum. The results showed that the Ti and Cr could improve the wettability between Cu and C/C preform and the infiltration ability of Cu into C/ C preform greatly. A TiC interface formed between the fibers and matrix. The good bonding between the fiber and matrix guaranteed that part of the Cu matrix can still be bonded on the fibers even when the material was exposed to the plasma. Consequently, the carbon fibers were protected from the erosion. In comparison, Cu was completely consumed by the arc erosion. Hence, the graphite was eroded and presented a cauliflower-like morphology. Therefore, the prepared C/Cu bad better ability to resist the arc erosion, compared with common Cu-C material.

Arc Behaviours in Vacuum Interrupters with Axial Magnetic Field Electrodes

To improve the limiting current interruption capability and minimizing vacuum interrupter with axial magnetic field （AMF） electrodes, it is significant to investigate the vacuum arc behaviours between the contacts. AMF distributions of the slot type electrodes were studied by both numerical analysis and experiments. Furthermore, the behaviours of vacuum arcs for different parameters of the slot type AMF electrodes were investigated by using high-speed CCD camera. The influences of gap distance, contact diameter and phase shift time between AMF and arc current on the vacuum arc were investigated. The results provide a reference for research and development of vacuum interrupters with slot type or other types of AMF electrode.

Simulation Research of Magnetic Constriction Effect and Controlling by Axial Magnetic Field of Vacuum Arc

Based on magnetohydrodynamic (MHD) model of vacuum arc, the computer simulation of vacuum arc was carried out in this paper. In the MHD model, mass conservation equation, momentum conservation equations, energy conservation equations, generalized ohm's law and Maxwell equation were considered. MHD equations were calculated by numerical method, and the distribution of vacuum arc plasma parameters and current density were obtained. Simulation results showed that the magnetic constriction effect of vacuum arc is primarily caused by the Hall effect. In addition, the inhibition of axial magnetic field (AMF) on constriction of vacuum arc was calculated and analyzed.

Numerical simulation of temperature distribution and heat transfer during solidification of titanium alloy ingots in vacuum arc remelting process

In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.

Numerical simulation of the plasma acceleration process in a magnetically enhanced micro-cathode vacuum arc thruster

A particle-in-cell simulation is conducted to investigate the plasma acceleration process in a micro-cathode vacuum arc thruster.A coaxial electrode structure thruster with an applied magnetic field configuration is used to investigate the effects of the distribution of the magnetic field on the acceleration process and the mechanism of electrons and ions.The modeling results show that due to the small Larmor radius of electrons,they are magnetized and bound by the magnetic field lines to form a narrow electron channel.Heavy ions with a large Larmor radius take a long time to keep up with the electron movement.The presence of a magnetic field strengthens the charge separation phenomenon.The electric field caused by the charge separation is mainly responsible for the ion acceleration downstream of the computation.The impact of variations in the distribution of the magnetic field on the acceleration of the plasma is also investigated in this study,and it is found that the position of the magnetic coil relative to the thruster exit has an important impact on the acceleration of ions.In order to increase the axial velocity of heavy ions,the design should be considered to reduce the confinement of the magnetic field on the electrons in the downstream divergent part of the applied magnetic field.

Effect of pulsed bias on the properties of ZrN/TiZrN films deposited by a cathodic vacuum arc

ZrN/TiZrN multilayers are deposited by using the cathodic vacuum arc method with different substrate bias（from 0 to 800 V）,using Ti and Zr plasma flows in residual N 2 atmosphere,combined with ion bombardment of sample surfaces.The effect of pulsed bias on the structure and properties of films is investigated.Microstructure of the coating is analyzed by X-ray diffraction（XRD）,and scanning electron microscopy（SEM）.In addition,nanohardness,Young＇s modulus,and scratch tests are performed.The experimental results show that the films exhibit a nanoscale multilayer structure consisting of TiZrN and ZrN phases.Solid solutions are formed for component TiZrN films.The dominant preferred orientation of TiZrN films is（111） and（220）.At a pulsed bias of 200 V,the nanohardness and the adhesion strength of the ZrN/TiZrN multilayer reach a maximum of 38 GPa,and 78 N,respectively.The ZrN/TiZrN multilayer demonstrates an enhanced nanohardness compared with binary TiN and ZrN films deposited under equivalent conditions.

Simulation of Vacuum Arc Characteristics at Different Moments Under Power-Frequency Current

In this paper, based on the quasi-stationary magneto-hydrodynamic （MHD） model, vacuum arc characteristics are simulated and analyzed at different moments under power-frequency current. For a vacuum arc with sinusoidal current under a uniform axial magnetic field （AMF）, simulation results show that at the moment of peak value current, maximal values appear in the ion number density, axial current density, heat flux density, electron temperature, plasma pressure and azimuthal magnetic field. At the same time, the distributions of these parameters along the radial position are mostly nonuniform as compared with those at other moments. In the first 1/4 cycle, the ion number density, axial current density and plasma pressure increase with time, but the growth rate decreases with time. Simulation results are partially compared with experimental results published in other papers. Simulations and light intensity near the cathode side is stronger than arcs. experimental results both show that the arc that near the anode side for diffusing vacuum

Numerical Simulation of Low Current Vacuum Arc Supersonic Flow

Based on a two-dimensional axisymmetric magneto-hydrodynamic （MHD） model, low current vacuum arc （LCVA） characteristics are studied. The influence of cathode process under different axial magnetic fields and different anode radii on LCVA characteristics is also simulated. The results show that the influence of both cathode process and anode radii on LCVA is significant. The sign of anode sheath potentials can change from negative to positive with the decrease of anode radii. The simulation results are in part verified by experimental results. Especially, as the effect of ion kinetic energy is considered, ion temperature is improved significantly; which is in agreement with experimental results.

Influence of Gap Distance on Vacuum Arc Characteristics of Cup Type AMF Electrode in Vacuum Interrupters

The greenhouse effect of SFe is a great concern today. The development of high voltage vacuum circuit breakers becomes more important. The vacuum circuit breaker has minimum pollution to the environment. The vacuum interrupter is the key part of a vacuum circuit breaker. The interrupting characteristics in vacuum and arc-controlling techniue are the main problems to be solved for a longer gap distance in developing high voltage vacuum interrupters. To understand the vacuum arc characteristics and provide effective technique to control vacuum arc in a long gap distance, the arc mode transition of a cup-type axial magnetic field electrode is observed by a high-speed charge coupled device （CGD） video camera under different gap distances while the arc voltage and arc current are recorded. The controlling ability of the axial magnetic field on vacuum arc obviously decreases when the gap distance is longer than 40 ram. The noise components and mean value of the arc voltage significantly increase. The effective method for controlling the vacuum arc characteristics is provided by long gap distances based on the test results. The test results can be used as a reference to develop high voltage and large capacity vacuum interrupters.

Simulation of Vacuum Arc Characteristics Under Four Kinds of Axial Magnetic Fields and Comparison with Experimental Results

Based on a two-dimensional axisymmetric magnetohydrodynamic （MHD） model, the vacuum arc characteristics under four kinds of axial magnetic fields （AMFs） are analyzed, which include a bell-shaped AMF generated by a pair of commercial cup-shaped electrodes, and three kinds of saddle-shaped ones generated by three pairs of newly designed electrodes. The simulation result indicates that the effect of AMF on the vacuum arc characteristics is significant. A comparison between the simulation result and experimental one shows that the distribution of the simulated ion density integrated along the viewing path is in agreement with the image of the arc column. Both the simulation result and the experimental one show that, among the four kinds of AMFs, the saddle-shaped one with the highest strength is the best, which could resist the constriction of the vacuum arc more efficiently, while the saddle-shaped one with the lowest strength and the bell-shaped one are the least desirable.

Investigation of Vacuum Arc Voltage Characteristics Under Different Axial Magnetic Field Profiles

Characteristics of the arc voltage under different profiles of axial magnetic field were investigated experimentally in a detachable vacuum chamber with five pairs of specially designed electrodes generating both bell-shaped and saddle-shaped magnetic field profile. The arc column and cathode spot images were photographed by a high speed digital camera. The dependence of the arc voltage on arcing evolution is analyzed. It is indicated that the axial magnetic field profile could affect the arc behaviors significantly, and the arc voltage is closely related to the arc light intensity.