O-O Analysis of Vehicle Body Design and Establishment of Engineering Database

To establish the object-oriented (O-O) engineering for vehicle body design Methods characteristics of vehicle body design data were analyzed by means of theO-Omethod The analytical results were transformed intothe engineering databasethat canbeusedsufficiently to describe the relative information of vehicle body design data.Results TheO-Oengineeringdatabaseforvehiclebodydesignis realized and practiced in the process ofbody design for a QCJ7082 economical car. Conclusion The method is successful in trans- forming vehicle body design object into engineering database.The database supports each procedure of vehicle body design perfectly

Use of bionic inspired surfaces for aerodynamic drag reduction on motor vehicle body panels

Inspired by the successful applications of biological non-smoothness,we introduced bionic non-smooth surfaces as appendices into vehicle body design,aiming to further reduce aerodynamic drag.The size range of the non-smooth units with pits and grooves was determined according to our analysis with the mechanisms underlying non-smooth unit mediated aerodynamic drag reduction.The bionic non-smooth units reported here were designed to adapt the structure of a given vehicle body from the point of boundary layer control that reduces the burst and the loss of turbulent kinetic energy.The engine cover lid and vehicle body cap were individually treated with the non-smooth units,and the treated vehicles were subjected to aerodynamic drag coefficient simulation tests using the computational fluid dynamics(CFD) analysis method.The simulation results showed that,in comparison with smooth surfaces,properly designed non-smooth surfaces can have greater effects on drag reduction.The mechanism underlying drag reduction mediated by non-smooth surfaces was revealed by further analyses,in which the effects of non-smooth and smooth surfaces were directly compared.

Numerical simulation of dynamic characteristics of a water surface vehicle with a blended-wing-body shape

The blended-wing-body shape vehicle is a new type of water surface vehicle with a large square coefficient. The interference of the wave systems under a high speed condition is more significant for the blended-wing-body shape vehicle and the dynamic characteristics of the new type vehicle are very different from that of a traditional vehicle. In this paper, the implicit volume of fluid（VOF） method is adopted to simulate the wave resistance of the high speed blended wing body vehicle, and a semi-relative reference frame method is proposed to compute the maneuvering coefficients. The effects of the navigation speed, the drift angle and the rotating radius are studied. The dimensional analysis method is used to assess the influence of Fr and L/R on the results. The wave making resistance coefficient against the speed sees a large fluctuation because of the serious wave interference. The lateral rotation maneuvering characteristics under the surface navigation condition is nonlinear and more complex than under the under water condition, which is quite different to control.

Modeling and test on height adjustment system of electrically-controlled air suspension for agricultural vehicles

To reduce the damages of pavement,vehicle components and agricultural product during transportation,an electric control air suspension height adjustment system of agricultural transport vehicle was studied by means of simulation and bench test.For the oscillation phenomenon of vehicle height in driving process,the mathematical model of the vehicle height adjustment system was developed,and the controller of vehicle height based on single neuron adaptive PID control algorithm was designed.The control model was simulated via Matlab/Simulink,and bench test was conducted.Results show that the method is feasible and effective to solve the agricultural vehicle body height unstable phenomenon in the process of switching.Compared with other PID algorithms,the single neuron adaptive PID control in agricultural transport vehicle has shorter response time,faster response speed and more stable switching state.The stability of the designed vehicle height adjustment system and the ride comfort of agricultural transport vehicle were improved.

Metamodel-Based Multi-Objective Reliable Optimization for Front Structure of Electric Vehicle

In this paper,a multi-objective reliable optimization(MORO)procedure for the front body of an electric vehicle is proposed and compared with determinate multi-objective optimization(DMOO).The energy absorption and peak crash force of the simplified vehicle model under the full-lap frontal impact condition are used as the design objectives,with the weighted sum of the basic frequency,the first-order torsional and bending frequencies of the full-size vehicle model,and the weight of the front body taken as the constraints.The thicknesses of nine components on the front body are defined as design variables,and their geometric tolerances determine the uncertainty factor.The most accurate metamodel using the polynomial response surface,kriging,and a radial basis function is selected to model four design criteria during optimization,allowing the efficiency improvement to be computed.Monte Carlo simulations are adopted to handle the probability constraints,and multi-objective particle swarm optimization is employed as the solver.The MORO results indicate reliability levels of R=100%,demonstrating the significant enhancement in reliability of the front body over that given by DMOO,and reliable design schemes and proposals are provided for further study.

Flexible servo riveting system control strategy based on the RBF network and self-pierce riveting process

As more and more composite materials are used in lightweight vehicle white bodies,self-pierce riveting(SPR)technology has attracted great attention.However,the existing riveting tools still have the disadvantages of low efficiency and flexibility.To improve these disadvantages and the riveting qualification rate,this paper improves the control scheme of the existing riveting tools,and proposes a novel controller design approach of the flexible servo riveting system based on the RBF network and SPR process.Firstly,this paper briefly introduces the working principle and SPR procedure of the servo riveting tool.Then a moving component force analysis is performed,which lays the foundation for the motion control.Secondly,the riveting quality inspection rules of traditional riveting tools are used for reference to plan the force-displacement curve autonomously.To control this process,the riveting force is fed back into the closed-loop control of the riveting tool and the riveting speed is computed based on the admittance control algorithm.Then,this paper adopts the permanent magnet synchronous motor(PMSM)as the power of riveting tool,and proposes an integral sliding mode control approach based on the improved reaching law and the radial basis function(RBF)network friction compensation for the PMSM speed control.Finally,the proposed control approach is simulated by Matlab,and is applied to the servo riveting system designed by our laboratory.The simulation and riveting results show the feasibility of the designed controller.