Effect of contact materials on the transient characteristics of vacuum arc plasma and anode erosion

In this study, the mechanisms of the anode phenomena and anode erosion with various contact materials were investigated. Arc parameters were calculated, and the anode temperature was predicted with a transient self-consistent model. The simulation results predicted a constricted arc column and obvious anode phenomena in Cu–Cr alloy contacts than in W–Cu alloy contacts.This observation could be the reason for the concentrated anode erosion in Cu–Cr alloys. For the contacts made by pure tungsten(W) and W–Cu alloy, the anode temperature increased rapidly because of the low specific heat of W. However, the maximum energy flux from the arc column to the anode surface was lower than in other cases. The simulation results were compared with experimental results.

Existence and numerical approximation of a solution to frictional contact problem for electro-elastic materials

In this paper,a frictional contact problem between an electro-elastic body and an electrically conductive foundation is studied.The contact is modeled by normal compliance with finite penetration and a version of Coulomb’s law of dry friction in which the coefficient of friction depends on the slip.In addition,the effects of the electrical conductivity of the foundation are taken into account.This model leads to a coupled system of the quasi-variational inequality of the elliptic type for the displacement and the nonlinear variational equation for the electric potential.The existence of a weak solution is proved by using an abstract result for elliptic variational inequalities and a fixed point argument.Then,a finite element approximation of the problem is presented.Under some regularity conditions,an optimal order error estimate of the approximate solution is derived.Finally,a successive iteration technique is used to solve the problem numerically and a convergence result is established.

A hybrid contact approach for modeling soil-structure interaction using the material point method

The grid-based multi-velocity field technique has become increasingly popular for simulating the Material Point Method(MPM)in contact problems.However,this traditional technique has some shortcomings,such as(1)early contact and contact penetration can occur when the contact conditions are unsuitable,and(2)the method is not available for contact problems involving rigid-nonrigid materials,which can cause numerical instability.This study presents a new hybrid contact approach for the MPM to address these limitations to simulate the soil and structure interactions.The approach combines the advantages of point-point and point-segment contacts to implement contact detection,satisfying the impenetrability condition and smoothing the corner contact problem.The proposed approach is first validated through a disk test on an inclined slope.Then,several typical cases,such as granular collapse,bearing capacity,and deformation of a flexible retaining wall,are simulated to demonstrate the robustness of the proposed approach compared with FEM or analytical solutions.Finally,the proposed method is used to simulate the impact of sand flow on a deformable structure.The results show that the proposed contact approach can well describe the phenomenon of soil-structure interaction problems.

Frictional contact analysis of a rigid solid with periodic surface sliding on the thermoelectric material

Understanding and characterizing rough contact and wavy surfaces are essential for developing effective strategies to mitigate wear,optimize lubrication,and enhance the overall performance and durability of mechanical systems.The sliding friction contact problem between a thermoelectric(TE)half-plane and a rigid solid with a periodic wavy surface is the focus of this investigation.To simplify the problem,we utilize mixed boundary conditions,leading to a set of singular integral equations(SIEs)with the Hilbert kernels.The analytical solutions for the energy flux and electric current density are obtained by the variable transform method in the context of the electric and temperature field.The contact problem for the elastic field is transformed into the second-kind SIE and solved by the Jacobi polynomials.Notably,the smoothness of the wavy contact surface ensures that there are no singularities in the surface contact stress,and ensures that it remains free at the contact edge.Based on the plane strain theory of elasticity,the analysis primarily examines the correlation between the applied load and the effective contact area.The distribution of the normal stress on the surface with or without TE loads is discussed in detail for various friction coefficients.Furthermore,the obtained results indicate that the in-plane stress decreases behind the trailing edge,while it increases ahead of the trailing edge when subjected to TE loads.

Preparation and Arc Breakdown Behavior of Nanocrystalline W-Cu Electrical Contact Materials

Nanostructured （NS） W-Cu composite powder was prepared by mechanical alloying （MA）, and nanostructured bulk of W-Cu contact material was fabricated by hot pressed sintering in an electrical vacuum furnace. The microstructure, electric conductivity, hardness, breakdown voltage and arcing time of NS W-Cu alloys were measured and compared to conventional W-Cu alloys prepared by powder metallurgy. The results show that microstructural refinement and uniformity can improve the breakdown behavior, the electric arc stability and the arc extinction ability of nanostructured W-Cu contacts materials. Also, the nanostructured W-Cu contact material shows the characteristic of spreading electric arcs, which is of benefit to electric arc erosion.

Electrical Breakdown Characteristic of Nanostructured W-Cu Contacts Materials

Nanostructured （ NS ）W-Cu composite powder was prepared by mechanical alloying （ MA ）, and nanostructared bulk of W-Cu contact material was fabricated by hot press sintering in an electrical vacuum furnace. The rnicrostructure, electric conductivity, hardness and break down voltage of NS W- Cu alloys were measured and compared to those of conventional W-Cu alloys prepared by powder metallurg＇y. The experimental results show that microstructural refinement and uniformity can improve the breakdown behavior and the electric arc stability of nanostructared W- Cu contacts materials. Also, the wanostructured W- Cu contact material shows the characteristic of spreading electric arcs, which is of benefit to electric arc erosion.

Arc erosion behaviors of AgSnO_2 contact materials prepared with different SnO_2 particle sizes

To clarify the effect of SnO2 particle size on the arc erosion behavior of AgSnO2 contact material, Ag?4%SnO2 (mass fraction) contact materials with different sizes of SnO2 particles were fabricated by powder metallurgy. The microstructure of Ag?4%SnO2 contact materials was characterized, and the relative density, hardness and electrical conductivity were measured. The arc erosion of Ag?4%SnO2 contact materials was tested, the arc duration and mass loss before and after arc erosion were determined, the surface morphologies and compositions of Ag?4%SnO2 contact materials after arc erosion were characterized, and the arc erosion mechanism of AgSnO2 contact materials was discussed. The results show that fine SnO2 particle is beneficial for the improvement of the relative density and hardness, but decreases the electrical conductivity. With the decrease of SnO2 particle size, Ag?4%SnO2contact material presents shorter arc duration, less mass loss, larger erosion area and shallower arc erosion pits.

Influence of alloy components on arc erosion morphology of Ag/MeO electrical contact materials

Arc erosion morphologies of Ag/MeO（10） electrical contact materials after 50000 operations under direct current of 19 V and 20 A and resistive load conditions were investigated using scanning electron microscope（SEM） and a 3D optical profiler（3DOP）. The results indicated that 3DOP could supply clearer and more detailed arc erosion morphology information. Arc erosion resistance of Ag/SnO_2（10） electrical contact material was the best and that of Ag/CuO（10） was the worst. Arc erosion morphology of Ag/MeO（10） electrical contact materials mainly included three different types. Arc erosion morphologies of Ag/ZnO（10） and Ag/SnO_2（10） electrical contact materials were mainly liquid splash and evaporation, and those of Ag/CuO（10） and Ag/CdO（10） were mainly material transfer from anode to cathode. Arc erosion morphology of Ag/SnO_2（6）In_2O_3（4） electrical contact materials included both liquid splash, evaporation and material transfer. In addition, the formation process and mechanism on arc erosion morphology of Ag/MeO（10） electrical contact materials were discussed.

Constitutive modelling of idealised granular materials using machine learning method

Predicting the constitutive response of granular soils is a fundamental goal in geomechanics.This paper presents a machine learning(ML)framework for the prediction of the stress-strain behaviour and shearinduced contact fabric evolution of an idealised granular material subject to triaxial shearing.The MLbased framework is comprised of a set of mini-triaxial tests which provide a benchmark for the setup and validation of the discrete element method(DEM)model of the granular materials,a parametric DEM simulation programme of virtual triaxial tests which provides datasets of micro-and macro-mechanical information,as well as a multi-layer perceptron(MLP)neural network which is trained and tested using the DEM-based datasets.The ML model only requires the initial void ratio of the granular sample as the input for predicting its constitutive response.The excellent agreement between the ML model prediction and experimental test and DEM simulation results indicates that the MLebased modelling approach is capable of capturing accurately the effects of initial void ratio on the constitutive behaviour of idealised granular materials,bypassing the need to incorporate the complex micromechanics underlying the macroscopic mechanical behaviour of granular materials.Lastly,a detailed comparison between the used MLP model and long short-term memory(LSTM)model was made from the perspective of technical algorithm,prediction accuracy,and computational efficiency.

Effect of sintering temperature on the physical properties and electrical contact properties of doped AgSnO_2 contact materials

AgSnO_ 2 electrical contact materials doped with Bi_2O_3,La_2O_3,and TiO_2 were successfully fabricated by the powder metallurgy method under different initial sintering temperatures.The electrical conductivity,density,hardness,and contact resistance of the Ag Sn O_2/Bi_2O_3,AgSnO_2/La_2O_3,and AgSnO_2/Ti O_2 contact materials were measured and analyzed.The arc-eroded surface morphologies of the doped AgSnO_2 contact materials were investigated by scanning electron microscopy(SEM).The effects of the initial sintering temperature on the physical properties and electrical contact properties of the doped AgSnO_2 contact materials were discussed.The results indicate that the physical properties can be improved and the contact resistance of the AgSnO_2 contact materials can be substantially reduced when the materials are sintered under their optimal initial sintering temperatures.

Influence of Metal Oxides on the Arc Erosion Behaviour of Silver Metal Oxides Electrical Contact Materials

In the present work investigations have been made to see the role of metal oxides on the performance of the silver metal oxides electrical contact materials. Silver metal oxide materials of three different compositions Ag-10CdO, Ag-7.6SnO2-2.3ln2O3 and Ag-10ZnO were prepared by internal oxidation process under identical processing conditions. These materials were tested for electrical conductivity, hardness, and erosion loss. Performing an accelerated test on the actual contactor assessed the electrical performance, involving erosion loss and temperature rise of the processed materials. The arc-eroded surface was characterized under scanning electron microscope. The study of the eroded surfaces of contacts indicates that the thermal stability of metal oxides depends on nature of silver-metal oxide interface and their mode of erosion. An attempt is made to correlate the surface features of the eroded contacts with the thermal stability of metal oxides.

Arc erosion behavior of a nanocomposite W-Cu electrical contact material

The erosion behavior of a nanocomposite W-Cu material under arc breakdown was investigated. The arc erosion rates of the material were determined, and the eroded surfaces and arc erosion mechanisms were studied by scanning eleclion microscopy. It is concluded that the nanocomposite W-Cu electrical contact material shows a characteristic of spreading arcs. The arc breakdown of a commercially used W-Cu alloy was limited in a few areas, and its average arc erosion rate is twice as large as that of the former. Furthermore, it is also proved that the arc extinction ability and arc stability of the nanocomposite W-Cu material are excellent, and melting is the major failure modality in the make-and-break operation of arcs.

Microstructure and properties of Ag–Ti_3SiC_2 contact materials prepared by pressureless sintering

Ti3SiC2-reintbrced Ag-maJxix composites are expected to serve as eleclrical contacts. In this study, the wettability of Ag on a Ti3SiC2 subslxate was measured by the sessile drop melkod. The Ag-Ti3SiC2 composites were prepared from Ag mad Ti3SiC2 powder mix- tures by pressureless sintering. The effects of compacting pressure （100-800 MPa）, sintering temperature （850-950~C）, mad soaking time （0.5-2 h） on the microslxucture mad properties of the Ag-Ti3SiC2 composites were investigated. The experimental results indicated that Ti3SiC2 paxticulates were uniformly distxibuted in flae Ag matrix, wiflaout reactions at the interthces between flae two phases. The prepared Ag-10wt%Ti3SiC2 had a relative density of 95% mad an electrical resistivity of 2.76 x 10 3 m~）＇cm when compacted at 800 MPa mad sintered at 950~C for 1 h. The incorporation of Ti3SiC2 into Ag was found to improve its hardness without substantially compromising its electrical conductivity; INs behavior was attxibuted to the combination of ceramic and metallic properties of the Ti3SiC2 reinforcement, suggesting its potential application in electrical contacts.

Effects of silver powder particle size on the microstructure and properties of Ag-Yb_2O_3 electrical contact materials prepared by spark plasma sintering

mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing （SPS）. The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface morphologies of the sintered samples were examined by optical microscope （OM）, and the fracture morphologies were observed by scanning electron microscopy （SEM）. The physical and mechanical properties such as density, electrical resistivity, microhardness, and tensile strength were also tested. The results show that the silver powder particle size has evident effects on the sintered materials. Comparing with coarse silver powder （5 ktm）, homogeneous and fme microstmcture was obtained by fine silver powder （_〈0.5-1am）. At the same time, the electrical conductivity, microhardness, and tensile strength of the sin- tered samples with fine silver powder were higher than those of the samples with coarse silver powder. However, silver powder particle size has little influence on the relative densities, which of all samples （both by free and coarse silver powders） is more than 95%. The fracture characteristics are ductile.

Testing results analysis of contact materials’electrical contact performance

Because of the different ways in which contact materials work, the basic requirements for silver metal oxide contact materials are different. They are anti-welded and anti-erosion when closed, anti-erosion when broken, and arc easily moved and have smaller contact resistance. In this paper, La2O3 is used as a stable oxide in contact material to replace CdO. A new type of Ag/SnO2-La2O3-Bi2O3 contact material is first obtained through using powder metallurgical method. Then electrical contact material parameter tester is used to test the electrical contact performance of the contact material. Through experiments, the arcing voltage and current curves, arcing energy curves, fusion power curves while broken and contact resistance while closed were obtained. Analysis of the results showed that the addition of La2O3 makes the contact material have the following advantages: smaller electrical wear, smaller arc energy, smaller contact resistance and arc is more easily extinguished.

Study of the Material Transfer Characteristics and Surface Morphology Due to Arc Erosion of PtIr Contact Materials

By means of breaking tests on PtIr contact materials via a JF04C contact material testing machine, it was attempted to elucidate the characteristics of the various surface morphology and material transfer after the arc erosion process caused by break arc. The material transfer characteristics appeared in the experiments were concluded and analyzed. Meanwhile, the morphology of the anode and cathode surface were observed and analyzed by SEM.

Influence of operation number on arc erosion behavior of Ag/Ni electrical contact materials

Arc erosion behavior of Ag/Ni materials with different operation numbers was investigated by OM,3DOP and SEM.The results indicated that the arc erosion of Ag/10Ni electrical contact material fabricated by sintering−extrusion technology was more and more serious with the operation numbers increasing from 1000 to 40000.With the same operation numbers,the arc erosion on anode was more serious than that on cathode.Besides,the pores preferred to emerge around the arc effect spot during the first 10000 operations.And the morphology of the molten silver on cathode and anode was different due to the action of gravity and arc erosion.Furthermore,the relationships among arc energy,arc time,welding force,electric resistivity,temperature and mass change on contacts were discussed,which indicated that the mass loss on cathode was mainly caused by the fracture of molten bridge.

Research on arc erosion of silver-based alloy contact materials under low voltage,resistive load and small current at 400 Hz and 50 Hz

By using a self-developed IF power and a ASTM contact material experimental system of small-capacity and variable frequency,the value of arcing characteristics and the welding force of the silver-based contact material are acquired under low voltage,resistive load and small current at 400 Hz and 50 Hz. By means of an electricity-ray analytical balance,SEM and EDAX,the weighing values of the contact materials and the changes of AgCdO,AgNi,AgC and AgW contact material surface profile and micro-area constituent are obtained and analyzed. The arc erosion causes of silver-based alloy contact materials at 400 Hz and 50 Hz are also discussed.

Surface contact behavior of functionally graded thermoelectric materials indented by a conducting punch

The contact problem for thermoelectric materials with functionally graded properties is considered.The material properties,such as the electric conductivity,the thermal conductivity,the shear modulus,and the thermal expansion coefficient,vary in an exponential function.Using the Fourier transform technique,the electro-thermoelastic problems are transformed into three sets of singular integral equations which are solved numerically in terms of the unknown normal electric current density,the normal energy flux,and the contact pressure.Meanwhile,the complex homogeneous solutions of the displacement fields caused by the gradient parameters are simplified with the help of Euler’s formula.After addressing the non-linearity excited by thermoelectric effects,the particular solutions of the displacement fields can be assessed.The effects of various combinations of material gradient parameters and thermoelectric loads on the contact behaviors of thermoelectric materials are presented.The results give a deep insight into the contact damage mechanism of functionally graded thermoelectric materials(FGTEMs).

Influence of graphite content on sliding wear characteristics of CNTs-Ag-G electrical contact materials

CNTs-Ag-G electrical contact composite material was prepared by means of powder metallurgical method. The influence of the graphite content on sliding wear characteristics of electrical contact levels was examined. In experiments, CNTs content was retained as 1% (mass fraction), and graphite was added at content levels of 8%, 10%, 13%, 15% and 18%, respectively. The results indicate that with the increase of graphite content, the contact resistance of electrical contacts is enhanced to a certain level then remains constant. Friction coefficient decreases gradually with the increase of graphite content. Wear mass loss decreases to the minimum value then increases. With the small content of graphite, the adhesive wear is hindered, which leads to the decrease of wear mass loss, while excessive graphite brings much more worn debris, resulting in the increase of mass loss. It is concluded that wear mass loss reaches the minimum value when the graphite mass fraction is about 13%. Compared with conventional Ag-G contact material, the wear mass loss of CNTs-Ag-G composite is much less due to the obvious increase of hardness and electrical conductivity, decline of friction surface temperature and inhibition of adhesive wear between composites and slip rings.