90W-7Ni-3Fe and (90-x)W-xTa-7Ni-3Fe (x=1,3,5,7,10) specimens were attained by liquid phase sintering. A model describing the process of liquid forming and spreading was proposed to point out the differences between al...90W-7Ni-3Fe and (90-x)W-xTa-7Ni-3Fe (x=1,3,5,7,10) specimens were attained by liquid phase sintering. A model describing the process of liquid forming and spreading was proposed to point out the differences between alloys doped with tantalum and traditional tungsten heavy alloys. Tantalum priority of entering matrix and a relative high solubility in liquid matrix depress tungsten solubility in liquid matrix, which decreases kinetic rate constant K and consequently results in the reduction of W grain size. The grain refinement is influenced by Ta content and becomes more obvious when Ta content is over 5%. The sample with less than 3%Ta has dominant W and matrix phases. While besides W and matrix phases, intermetallic phases emerge in 85W-5Tai-7Ni-3Fe sample. Ta is superfluous and forms a new tantalum phase when more than 7% Ta is added into alloys.展开更多
The aim of this research was to examine the effect of microstructural parameters on the tensile properties of different compositions of tungsten heavy alloys. The microstructural parameters （grain size, connectivity,...The aim of this research was to examine the effect of microstructural parameters on the tensile properties of different compositions of tungsten heavy alloys. The microstructural parameters （grain size, connectivity, contiguity, and solid volume fraction） were measured and were found to have a significant effect on the tensile properties of tungsten-based heavy alloys. The microstructural parameters of W-Ni-Fe alloys are sufficiently different to present a range of mechanical properties. It is concluded that the mechanical properties of tungsten heavy alloys largely depend on the microstructural parameters and their ductility is particularly harmed when grains are contiguous.展开更多
The mixture of 90W 7Ni 3Fe(mass fraction, %) powders was milled in a planetary ball mill. Its structure changed during milling, the surface characteristics and thermal stability of the milled powders were studied with...The mixture of 90W 7Ni 3Fe(mass fraction, %) powders was milled in a planetary ball mill. Its structure changed during milling, the surface characteristics and thermal stability of the milled powders were studied with X ray diffraction(XRD), Brunaure Emmett Teller (BET) nitrogen adsorption technique and differential thermal analysis(DTA). The results show that high energy ball milling leads to the formation of composite powders with amorphous binder phase and supersaturated W(Ni, Fe) nano crystalline grains in which great lattice distortion exists. The crystallization temperature of the amorphous binder phase during heating decreases with milling time. The specific surface area and the pore size of the powder mixtures decreases with milling time due to agglomeration and welding between particles.展开更多
The hardness variation of two kinds of alloys with 36 wt pct W content and 7/3, 9/1 Ni-to-Fe ratios during strain aging at 800℃ was studied. The microstructures of the aged alloys were analyzed by X-ray diffraction a...The hardness variation of two kinds of alloys with 36 wt pct W content and 7/3, 9/1 Ni-to-Fe ratios during strain aging at 800℃ was studied. The microstructures of the aged alloys were analyzed by X-ray diffraction and TEM. The results show that the strain aging hardness of W-Ni-Fe ternary alloy with 7/3 Ni-to-Fe ratio decreases monotonically with the increase of aging time. Under the same conditions, the hardness of 9/1 Ni-to-Fe ratio alloy decreases in the initial aging stage, but then increases as aging process goes on. X ray diffraction and TEM analysis show that there is not any precipitation depositing from the alloy with 7/3 Ni-to-Fe ratio during aging. The monotonic decrease in hardness of this alloy during aging process results from the recovery, recrystallization and solid solubility declining. In the alloy of 9/1 Ni-to-Fe ratio, the fine β phase precipitates dispersively during aging which hardens the alloy. The two different kinds of mechanisms (the softening one and the hardening one) decide the hardness variation of the alloy with 9/1 Ni-to-Fe ratio mentioned above.展开更多
In this study, Cu was added as the third additive to lower the sintering temperature of W-Ni-Fe alloy. By adding 2 wt pct Cu, a dense 93W-3.5Ni-l.5Fe-2.0Cu tungsten alloy was obtained by hot-pressing at a low temperat...In this study, Cu was added as the third additive to lower the sintering temperature of W-Ni-Fe alloy. By adding 2 wt pct Cu, a dense 93W-3.5Ni-l.5Fe-2.0Cu tungsten alloy was obtained by hot-pressing at a low temperature of 1573 K which is a process of liquid-phase sintering. As a result, the morphology of W-Ni-Fe alloy changed obviously after the addition of Cu and the alloy had-higher relative density and rupture strength. The mechanism of the densification of W-Ni-Fe-Cu alloy at the low temperature.was then mainly investigated. It was found that, part sintering activators Ni and Fe could exist in liquid form at 1573 K due to the addition of Cu, which made it easy for Ni and Fe to dissolve W and thus the full densification of W-Ni-Fe-Cu alloy at the low temperature was realized.展开更多
MA W-Ni-Fe alloyed powder compact was sintered by microwave technology, and the influence of microwave sintering on consolidation of W-Ni-Fe alloy was studied. The fracture morphology and microstructure of alloys were...MA W-Ni-Fe alloyed powder compact was sintered by microwave technology, and the influence of microwave sintering on consolidation of W-Ni-Fe alloy was studied. The fracture morphology and microstructure of alloys were measured by SEM and metallurgical microscope. The experimental results showed that microwave sintering promoted the densification of MA W-Ni-Fe alloyed powder quickly with the higher heating rate. The density of the sintered samples increased with the increase of sintering temperature, and significant densification shrinkage occured at 1300 ~ 1400°C. The tungsten grain grew rapidly at 1450°C. When the alloy was microwave sintered at 1550°C, the inner structure of alloy is more homogeneous, the average W grain size is about 15 μm, and the relative density of sintered specimen is 99%.展开更多
Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution i...Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution in sintering were investigated at different heating rates. The results show that the SPS densification process can be divided into three stages. At the initial unshrinking stage, fast heating generates instantaneous discharge and locally inhomogeneous temperature distribution in solid-state powder particles, enhancing later densification; during the intermediate solid state sintering stage, diffusion is more sufficient in the slow-heated SPS process; at the final transient liquid-phase sintering stage, tungsten grains become sphered and coarsen rapidly, but fast heating helps maintain rather small grain sizes.展开更多
文摘90W-7Ni-3Fe and (90-x)W-xTa-7Ni-3Fe (x=1,3,5,7,10) specimens were attained by liquid phase sintering. A model describing the process of liquid forming and spreading was proposed to point out the differences between alloys doped with tantalum and traditional tungsten heavy alloys. Tantalum priority of entering matrix and a relative high solubility in liquid matrix depress tungsten solubility in liquid matrix, which decreases kinetic rate constant K and consequently results in the reduction of W grain size. The grain refinement is influenced by Ta content and becomes more obvious when Ta content is over 5%. The sample with less than 3%Ta has dominant W and matrix phases. While besides W and matrix phases, intermetallic phases emerge in 85W-5Tai-7Ni-3Fe sample. Ta is superfluous and forms a new tantalum phase when more than 7% Ta is added into alloys.
文摘The aim of this research was to examine the effect of microstructural parameters on the tensile properties of different compositions of tungsten heavy alloys. The microstructural parameters （grain size, connectivity, contiguity, and solid volume fraction） were measured and were found to have a significant effect on the tensile properties of tungsten-based heavy alloys. The microstructural parameters of W-Ni-Fe alloys are sufficiently different to present a range of mechanical properties. It is concluded that the mechanical properties of tungsten heavy alloys largely depend on the microstructural parameters and their ductility is particularly harmed when grains are contiguous.
文摘The mixture of 90W 7Ni 3Fe(mass fraction, %) powders was milled in a planetary ball mill. Its structure changed during milling, the surface characteristics and thermal stability of the milled powders were studied with X ray diffraction(XRD), Brunaure Emmett Teller (BET) nitrogen adsorption technique and differential thermal analysis(DTA). The results show that high energy ball milling leads to the formation of composite powders with amorphous binder phase and supersaturated W(Ni, Fe) nano crystalline grains in which great lattice distortion exists. The crystallization temperature of the amorphous binder phase during heating decreases with milling time. The specific surface area and the pore size of the powder mixtures decreases with milling time due to agglomeration and welding between particles.
基金This work was supported by the National Natural Science Foundation of China under grant No.59971007.
文摘The hardness variation of two kinds of alloys with 36 wt pct W content and 7/3, 9/1 Ni-to-Fe ratios during strain aging at 800℃ was studied. The microstructures of the aged alloys were analyzed by X-ray diffraction and TEM. The results show that the strain aging hardness of W-Ni-Fe ternary alloy with 7/3 Ni-to-Fe ratio decreases monotonically with the increase of aging time. Under the same conditions, the hardness of 9/1 Ni-to-Fe ratio alloy decreases in the initial aging stage, but then increases as aging process goes on. X ray diffraction and TEM analysis show that there is not any precipitation depositing from the alloy with 7/3 Ni-to-Fe ratio during aging. The monotonic decrease in hardness of this alloy during aging process results from the recovery, recrystallization and solid solubility declining. In the alloy of 9/1 Ni-to-Fe ratio, the fine β phase precipitates dispersively during aging which hardens the alloy. The two different kinds of mechanisms (the softening one and the hardening one) decide the hardness variation of the alloy with 9/1 Ni-to-Fe ratio mentioned above.
文摘In this study, Cu was added as the third additive to lower the sintering temperature of W-Ni-Fe alloy. By adding 2 wt pct Cu, a dense 93W-3.5Ni-l.5Fe-2.0Cu tungsten alloy was obtained by hot-pressing at a low temperature of 1573 K which is a process of liquid-phase sintering. As a result, the morphology of W-Ni-Fe alloy changed obviously after the addition of Cu and the alloy had-higher relative density and rupture strength. The mechanism of the densification of W-Ni-Fe-Cu alloy at the low temperature.was then mainly investigated. It was found that, part sintering activators Ni and Fe could exist in liquid form at 1573 K due to the addition of Cu, which made it easy for Ni and Fe to dissolve W and thus the full densification of W-Ni-Fe-Cu alloy at the low temperature was realized.
文摘MA W-Ni-Fe alloyed powder compact was sintered by microwave technology, and the influence of microwave sintering on consolidation of W-Ni-Fe alloy was studied. The fracture morphology and microstructure of alloys were measured by SEM and metallurgical microscope. The experimental results showed that microwave sintering promoted the densification of MA W-Ni-Fe alloyed powder quickly with the higher heating rate. The density of the sintered samples increased with the increase of sintering temperature, and significant densification shrinkage occured at 1300 ~ 1400°C. The tungsten grain grew rapidly at 1450°C. When the alloy was microwave sintered at 1550°C, the inner structure of alloy is more homogeneous, the average W grain size is about 15 μm, and the relative density of sintered specimen is 99%.
基金Project (2010CB635104) supported by the National Basic Research Program of ChinaProject (2007AA03Z112) supported by the National High-Tech Research and Development Program of China+2 种基金Project (9140A18040709JW1601) supported by the Advanced Research Fund of DOD, ChinaProject (2009ZZ0019) supported by the Fundamental Research Funds for the Central Universities, ChinaProject (NCET-10-0364) supported by the Program for New Century Excellent Talents in University, China
文摘Spark plasma sintering method （SPS） was used to consolidate mixed W-5.6Ni-1.4Fe （mass fraction, %） powders from commercial fine elemental powders, and both the densification behavior and microstructure evolution in sintering were investigated at different heating rates. The results show that the SPS densification process can be divided into three stages. At the initial unshrinking stage, fast heating generates instantaneous discharge and locally inhomogeneous temperature distribution in solid-state powder particles, enhancing later densification; during the intermediate solid state sintering stage, diffusion is more sufficient in the slow-heated SPS process; at the final transient liquid-phase sintering stage, tungsten grains become sphered and coarsen rapidly, but fast heating helps maintain rather small grain sizes.
文摘研究了90W 7Ni 3Fe混合粉末在行星式高能球磨机中的机械合金化(MA)工艺。在一定条件下球磨后,采用XRD分析了粉末相变化、晶块尺寸和晶格畸变,采用SEM对粉末形貌进行了分析。研究了球磨时间、球磨机转速、球料比、球装填系数、不同的表面活性剂等因素对粉末性能的影响。确定了机械合金化制备W Ni Fe纳米复合粉末的最优化工艺:球磨转速为200r/min,球装填系数为6%～12%,球料比为10∶1,液体介质比为V液体∶V(球+料)=1.4～2.0。不同种类的过程控制剂对MA粉末分散和粉末的成形性有很大的影响,采用8#过程控制剂能在有效分散MA粉末的同时具有好的成形性。
