Partial Surface Damper to Suppress Vibration for Thin Walled Plate Milling

The material removal rate and required work- piece surface quality of thin-walled structure milling are greatly limited due to its severe vibration, which is directly associated with the dynamic characteristics of the system. Therefore, the suppression of vibration is an unavoidable problem during milling. A novel partial surface damping method is proposed to modify the mode of the thin walled cantilever plate and to suppress vibration during milling. Based on classical plate theory, the design criterion is analyzed and configuration of the partial surface damper is introduced, in which viscoelastic plate and constraining plate are attached to the surface of the plate to increase the system＇s natural frequency and loss factor. In order to obtain the energy expression of the cutting system, the Ritz method is used to describe the unknown displacements. Then, with Lagrange＇s equation, the natural frequency and loss factor are calculated. In addition, the plate is divided into a finite number of square elements, and the regulation of treated position is studied based on theoretic and experimental analysis. The milling tests are conducted to verify its damping performance and the experimentalresults show that with treatment of partial surface damper, the deformation of the hare plate is reduced from 0.27 mm to 0.1 mm, while the vibration amplitude of the bare plate is reduced from 0.08 mm to 0.01 mm. The proposed research provides the instruction to design partial surface damper.

Precontoured buttress plate vs reconstruction plate for acetabulum posterior wall fractures: A biomechanical study

BACKGROUND The purpose of open reduction and internal fixation of acetabulum posterior wall fractures is to restore anatomical structure and stability of the hip joint, in order to start weight bearing as soon as possible and prevent hip arthrosis; restoration of the anatomy should preserve function of the joint as well. Although "special shaped precontoured plates" have been developed in recent years for surgical treatment of this region, studies comparing the traditional plates with the newly designed precontoured plates are lacking.AIM To evaluate the biomechanical properties of precontoured anatomic buttress and conventional curved reconstruction plates(CCRPs) for posterior wall acetabulum fracture treatment.METHODS Twelve pelvis models were created for testing plate treatment of fracture in the posterior wall of the acetabulum. These 12 pelvis models were used to create 24 hemipelvis models(experimental) by cutting from the sagittal plane and passing over the center of gravity, after which the posterior wall acetabular fractures(of similar type and size) were created. In these experimental models, the right acetabulum was fixed with a 5-hole CCRP, while the left was fixed with a precontoured anatomic buttress plate(PABP). Samples were placed through thetest device and were subjected to static load testing, with a constant testing velocity of 2 mm/min until the load reached 2.3 kN or the acetabular fixation failed. Dynamic tests were also performed with sinusoidal wave load, with a maximal load of 2.3 kN and a load ratio of 0.1.RESULTS The average stiffness values were 460.83 ± 95.47 N/mm for the PABP and 291.99± 118.58 N/mm for the 5-hole CCRP. The precontoured anatomic acetabulum buttress plates had significantly higher rigidity than the CCRPs(P = 0.022). There was a statistically significant difference between the unloaded and 2.3 kN-loaded values of AL(posterosuperior fracture line vertical to the ground surface) and CL(posteroinferior fracture line vertical to the ground surface) parameters for both the PABPs and the 5-hole CCRPs(P = 0.036 and P = 0.045, respectively).According to the static tests, the amount of total displacement was significantly less in the PABPs than in the CCRPs. Comparative analysis of the displacement in the BL(posterior wall fracture line horizontal to the ground) parameter yielded no statistically significant differences between the PABP and the 5-hole CCRPs(P= 0.261).CONCLUSION PABP provides more stable fixation in acetabulum posterior wall fractures than5-hole CCRP, allowing for proximal or distal fracture line screw application without reshaping.

Lateral load-carrying capacity analyses of composite shear walls with double steel plates and filled concrete with binding bars

A method is developed to predict the lateral load-carrying capacity of composite shear walls with double steel plates and filled concrete with binding bars(SCBs). Nonlinear finite element models of SCBs were established by using the finite element tool, Abaqus. Tie constraints were used to connect the binding bars and the steel plates. Surface-to-surface contact provided by the Abaqus was used to simulate the interaction between the steel plate and the core concrete. The established models could predict the lateral load-carrying capacity of SCBs with a reasonable degree of accuracy. A calculation method was developed by superposition principle to predict the lateral load-carrying capacity of SCBs for the engineering application. The concrete confined by steel plates and binding bars is under multi-axial compression; therefore, its shear strength was calculated by using the Guo-Wang concrete failure criterion. The shear strength of the steel plates of SCBs was calculated by using the von Mises yielding criterion without considering buckling. Results of the developed method are in good agreement with the testing and finite element results.

Experimental Study of the Diffusion of a Confined Wall Jet through a Perforated Plate: Influence of the Porosity and the Geometry

This paper investigated lateral diffusion of a confined two-dimensional wall jet (air inlet height: 5 cm) through a perforated plate. We considered two plates with porosities of and . The plates were positioned at distances of 10 cm and 20 cm below the jet inlet. The experiments were realized using 2D Laser Doppler Anemometer (LDA). Different profiles of mean and fluctuating velocities are presented. The presence of a perforated plate strongly modified the airflow pattern compared to an empty enclosure. The velocities above and below the plate depend on several parameters, including the porosity and the plate’s position relative to the inlet slot and the longitudinal position. The difference between the flow velocity above and below the plates could not be related using a universal formula that depends on these parameters. We also investigated the influence of a porous media of a height of 20 cm (a stack of spheres having a diameter of 3.75 cm) located below the perforated plate. The results highlight that the porous medium strengthens the effects of the perforated plate on the flow.

Titanium Rib Plate Technique for Huge Chest Wall Reconstruction

Chest wall reconstruction after en-bloc tumor resection is very important to preserve functional mobility and to enhance the cosmetic effect. Because they are flexible and pliable, titanium plates are proposed to reconstruct the chest wall, even though such chest wall reconstruction has been performed in only a few cases worldwide. We present a case of a 49-year-old man with a chondrosarcoma arising from the left 1st rib, invading the manubrium, clavicle, 2nd and 3rd ribs, and the anterior segment of the left upper lobe. After wide resection, the chest wall was reconstructed using titanium rib plates and Marlex mesh- the Bovine pericardium sandwich type. The patient tolerated the pain well, and fourteen months after surgery, the chest wall was well preserved function mobility and improved pulmonary function test.

Seismic performance evaluation of steel frame-steel plate shear walls system based on the capacity spectrum method

This paper presents some methods that the standard acceleration design response spectra derived from the present China code for seismic design of buildings are transformed into the seismic demand spectra, and that the base shear force-roof displacement curve of structure is converted to the capacity spectrum of an equivalent single-degree-of-freedom (SDOF) system. The capacity spectrum method (CSM) is programmed by means of MATLAB7.0 computer language. A dual lateral force resisting system of 10-story steel frame-steel plate shear walls (SPSW) is designed according to the corresponding China design codes. The base shear force-roof displacement curve of structure subjected to the monotonic increasing lateral inverse triangular load is obtained by applying the equivalent strip model to stimulate SPSW and by using the finite element analysis software SAP2000 to make Pushover analysis. The seismic performance of this dual system subjected to three different conditions, i.e. the 8-intensity frequently occurred earthquake, fortification earthquake and seldom occurred earthquake, is evaluated by CSM program. The excessive safety of steel frame-SPSW system designed according to the present China design codes is pointed out and a new design method is suggested.

Minimum wall pressure coefficient of orifice plate energy dissipater

Orifice plate energy dissipaters have been successfully used in large-scale hydropower projects due to their simple structure, convenient construction procedure, and high energy dissipation ratio. The minimum wall pressure coefficient of an orifice plate can indirectly reflect its cavitation characteristics： the lower the minimum wall pressure coefficient is, the better the ability of the orifice plate to resist cavitation damage is. Thus, it is important to study the minimum wall pressure coefficient of the orifice plate. In this study, this coefficient and related parameters, such as the contraction ratio, defined as the ratio of the orifice plate diameter to the flood-discharging tunnel diameter; the relative thickness, defined as the ratio of the orifice plate thickness to the tunnel diameter; and the Reynolds number of the flow through the orifice plate, were theoretically analyzed, and their relationships were obtained through physical model experiments. It can be concluded that the minimum wall pressure coefficient is mainly dominated by the contraction ratio and relative thickness. The lower the contraction ratio and relative thickness are, the larger the minimum wall pressure coefficient is. The effects of the Reynolds number on the minimum wall pressure coefficient can be neglected when it is larger than 10^5. An emoirical expression was presented to calculate the minimum wall oressure coefficient in this study.

Converging Parallel Plate Flow Chambers for Studies on the Effect of the Spatial Gradient of Wall Shear Stress on Endothelial Cells

Many in vitro studies focus on effects of wall shear stress (WSS) and wall shear stress gradient (WSSG) on endothelial cells, which are linked to the initiation and progression of atherosclerosis in the arterial system. Limitation in available flow chambers with a constant WSSG in the testing region makes it difficult to quantify cellular responses to WSSG. The current study proposes and characterizes a type of converging parallel plate flow chamber (PPFC) featuring a constant gradient of WSS. A simple formula was derived for the curvature of side walls, which relates WSSG to flow rate (Q), height of the PPFC (h), length of the convergent section (L), its widths at the entrance (w0) and exit (w1). CFD simulation of flow in the chamber is carried out. Constant WSSG is observed in most regions of the top and bottom plates except those in close proximity of side walls. A change in Q or h induces equally proportional changes in WSS and WSSG whereas an alteration in the ratio between w0 and w1 results in a more significant change in WSSG than that in WSS. The current design makes possible an easy quantification of WSSG on endothelial cells in the flow chamber.

Experimental and Numerical Investigation of the Diffusion of a Confined Wall Jet through a Perforated Plate

When performing numerical modeling of fluid flows where a clear medium is adjacent to a porous medium, a degree of difficulty related to the condition at the interface between the two media, where slip velocity exists, is encountered. A similar situation can be found when a jet flow interacts with a perforated plate. The numerical modeling of a perforated plate by meshing in detail each hole is most often impossible in a practical case (many holes with different shapes). Therefore, perforated plates are often modeled as porous zones with a simplified hypothesis based on pressure losses related to the normal flow through the plate. Nevertheless, previous investigations of flow over permeable walls highlight the impossibility of deducing a universal analytical law governing the slip velocity coefficient since the latter depends on many parameters such as the Reynolds number, porosity, interface structure, design of perforations, and flow direction. This makes the modeling of such a configuration difficult. The present study proposes an original numerical interface law for a perforated plate. It is used to model the turbulent jet flow interacting with a perforated plate considered as a fictitious porous medium without a detailed description of the perforations. It considers the normal and tangential effects of the flow over the plate. Validation of the model is realized through comparison with experimental data.

Analysis and seismic tests of composite shear walls with CFST columns and steel plate deep beams

A composite shear wall concept based on concrete filled steel tube （CFST） columns and steel plate （SP） deep beams is proposed and examined in this study. The new wall is composed of three different energy dissipation elements： CFST columns; SP deep beams; and reinforced concrete （RC） strips. The RC strips are intended to allow the core structural elements - the CFST columns and SP deep beams - to work as a single structure to consume energy. Six specimens of different configurations were tested under cyclic loading. The resulting data are analyzed herein. In addition, numerical simulations of the stress and damage processes for each specimen were carried out, and simulations were completed for a range of location and span-height ratio variations for the SP beams. The simulations show good agreement with the test results. The core structure exhibits a ductile yielding mechanism characteristic of strong column-weak beam structures, hysteretic curves are plump and the composite shear wall exhibits several seismic defense lines. The deformation of the shear wall specimens with encased CFST column and SP deep beam design appears to be closer to that of entire shear walls. Establishing optimal design parameters for the configuration of SP deep beams is pivotal to the best seismic behavior of the wall. The new composite shear wall is therefore suitable for use in the seismic design of building structures.

钢幕墙“POSN STEEL WALL”结构性能试验及评价

玻璃装饰外墙的幕墙具有外观华丽、施工维护方便等优点,目前得到了广泛应用。作为幕墙外墙的玻璃框架,主要采用重量轻、加工方便的铝材制作。韩国钢制幕墙(POSN STEEL WALL)由高耐腐蚀性合金镀层钢板制作而成,具有优异的结构性能,可承受压缩、拉伸和弯曲载荷,无需加固即可安装,且其强度大于铝材,可用于薄型框架制作。通过开展全尺寸钢幕墙POSN STEEL WALL的结构性能试验,并将试验结果应用于实际项目,分析其施工性能。

双层带钢板暗支撑装配整体式混凝土剪力墙抗震性能研究

为研究带钢板暗支撑装配整体式混凝土剪力墙的抗震性能,设计制作1片双层带钢板暗支撑装配整体式混凝土剪力墙和1片双层带钢板暗支撑现浇混凝土剪力墙,其中装配整体式剪力墙内置钢板暗支撑在墙身与基础梁和上下墙身水平连接节点处采用双面角焊缝连接以适应施工时的安装尺寸冗余度要求。对试件进行低周反复加载试验,结果表明:采用双面角焊缝连接预制墙身内置钢板暗支撑可以适应较大的施工冗余度,并且保证暗支撑传力的可靠性;装配整体式剪力墙具有和现浇剪力墙等同的水平承载力、刚度退化水平和耗能能力;2个构件均为弯曲破坏,但装配整体式剪力墙在一层墙体后浇带与预制墙身接缝处也产生塑性铰。

近场爆炸下波纹双钢板混凝土组合墙板的损伤破坏及抗爆性能

相对于传统的钢筋混凝土墙板和平面双钢板-混凝土组合墙板(profiled double-skin composite wall,PDSCW),波纹双钢板-混凝土组合墙板(concrete-infilled double steel corrugatedplate wall,CDSCW)具有更高的轴向抗压承载力、更大的侧向抗弯刚度以及良好的抗冲击和抗震性能,在船舶和军事领域有广阔的应用前景。制作2种CDSCW试件,通过近场爆炸试验对比分析了2种试件的损伤模式及动态响应;采用ANSYS/LS-DYNA软件建立了CDSCW和PDSCW的有限元模型,研究了近场爆炸下2种混凝土组合墙板的损伤机理和爆炸响应,并与试验结果进行对比分析;分析了混凝土厚度、钢板厚度、药量对CDSCW抗爆性能的影响。结果表明:近场爆炸作用下,相较于PDSCW,相同混凝土方量和尺寸(长、宽)的CDSCW具有更大的抗弯刚度、更强的抗变形能力以及更优的抗爆性能;增加波纹深度能有效提高CDSCW的抗爆性能,可为抗爆构件设计和相关工程研究提供参考。

联肢弯剪型钢板剪力墙抗震性能试验研究

联肢钢板剪力墙结构是将2片钢板剪力墙通过钢连梁连接形成的抗侧力结构。通过对1榀1/3缩尺的4层联肢弯剪型钢板剪力墙试件进行低周往复加载试验,从滞回曲线、骨架曲线、延性、承载力及刚度退化、耗能能力等方面研究了该结构体系的抗震性能,并且对试件的屈服顺序和变形模式进行了分析。结果表明:联肢钢板剪力墙试件的延性系数达到5.03,承载力退化系数均大于0.96,承载力和刚度退化稳定,等效黏滞阻尼系数达到0.25以上,表明联肢弯剪型钢板剪力墙具有优越的抗震性能。加载过程中,连梁先于墙板发生屈服,墙板先屈曲后屈服,此后柱脚和横梁相继屈服。连梁的引入改变了结构的屈服机制,提高了整体的延性和耗能能力,能够组成多道抗震防线,且试件整体最终也体现出合理的破坏机制。整体侧移曲线呈弯剪变形模式。该试验研究更加贴合实际工程中联肢钢板剪力墙结构的应用情况,为联肢钢板剪力墙结构的进一步研究和应用提供了试验基础。

单钢板混凝土剪力墙结构钢筋工程施工策划及实施

单钢板混凝土剪力墙结构是钢-混凝土组合剪力墙结构形式中的一种,可通过钢结构与钢筋混凝土结构的协同工作,充分发挥各自的优势。在钢筋混凝土剪力墙结构中配置端部型钢和钢板,会造成钢结构与混凝土结构相互交叉影响,改变钢筋混凝土剪力墙的施工工艺,因此要提前策划、采取应对措施,在满足结构设计和规范要求的前提下,做到钢结构快速精准安装,为后续插入钢筋绑扎工程创造条件,合理预留与钢筋工程的连接条件。钢筋骨架设置于钢结构外侧,要解决钢筋垂直于钢结构受到阻挡时采取的穿越/连接节点作法,以及整体钢筋施工工艺的梳理,使钢筋绑扎工程能够既符合要求,又能快速、有序安装,提高功效、保证质量。

大壁厚不锈钢复合板压力容器建造关键技术及应用

在大壁厚不锈钢复合板压力容器的建造过程中,通过深入研究其技术要点和难点,优化焊接接头结构设计,成功形成了一套完整的新型建造关键技术。这套技术不仅优化了焊接接头结构,还创新了一系列施工方法,包括筒体加热卷制、接头坡口机加工、接管内壁耐蚀层TIG/FCAW自动堆焊、不锈钢衬管液氮冷套、球形封头内壁耐蚀层带极埋弧堆焊、纵环缝窄间隙埋弧自动焊以及管口接头马鞍型埋弧焊等。这些新型建造关键技术的应用,在提高压力容器质量效果的同时,也带来了显著的经济效益,为行业同类型设备的建造提供借鉴。在未来的研究中,可以进一步探索这些技术在其他领域的应用,以实现更广泛的技术交流和合作。同时,对于大壁厚不锈钢复合板压力容器的建造,仍需不断深入研究其材料特性、工艺参数和施工方法,以不断提高设备的性能和安全性。

焊接多腔双钢板-混凝土组合剪力墙抗震性能分析

大多数双钢板-混凝土组合剪力墙采用螺栓连接或焊接肋的方式使钢板和混凝土协同工作。然而,这种连接方式可能导致整体性和塑性变形效率较低,且制作复杂,焊接多腔双钢板-混凝土组合剪力墙能够有效地避免这些问题。为了深入研究焊接多腔双钢板-混凝土组合剪力墙的抗震性能,基于约束混凝土真三轴塑性-损伤本构模型和钢材弹塑性混合强化-韧性损伤本构模型,建立了组合剪力墙的精细化三维实体-壳模型,将模拟所得的滞回曲线、骨架曲线、刚度退化曲线、弹性刚度、承载力、累积耗能、等效阻尼粘滞系数和延性系数与已有拟静力试验结果相比较,发现两者吻合较好。分析结果表明:轴压比对组合剪力墙模型算例刚度和承载力的影响较小,而随剪跨比增大,组合剪力墙模型算例的刚度和承载力呈线性降低;轴压比对组合剪力墙模型算例总塑性耗能的影响较小,而剪跨比的影响较大,剪力墙总塑性耗能随剪跨比增大而降低;轴压比和剪跨比都不会改变算例各部件的耗能分配机制,即组合剪力墙模型算例以外钢板和内隔板耗能为主。

低周反复荷载下T型双波纹钢板混凝土组合剪力墙受力性能试验研究

为研究低周反复荷载下T型双波纹钢板混凝土组合剪力墙的受力性能,对5个T型双波纹钢板混凝土组合剪力墙进行了低周反复加载试验。基于试验数据,分析了T型组合剪力墙的破坏模式、滞回曲线、变形能力及耗能能力,重点研究了边缘约束条件、波纹类型以及轴压比不同变化参数对T型组合剪力墙抗震性能指标的影响规律。研究结果表明:T型双波纹钢板混凝土组合剪力墙破坏模式主要有压屈破坏和压弯破坏两种;设置边缘约束构件是提高T型双波纹钢板混凝土组合剪力墙承载能力和变形能力的关键因素;纵向窄波纹钢板对内部混凝土的约束能力更强,在低周反复荷载下两者协同工作性更优,而横向窄波纹钢板试件强度退化最严重;采用全截面塑性设计方法进行T型双波纹钢板混凝土组合剪力墙正截面承载力计算,试验值与计算值吻合良好;T型双波纹钢板混凝土组合剪力墙具有较好的承载能力和变形能力,可适用于高层及超高层建筑结构中。

HPC端部加强双钢板组合剪力墙的抗震性能

为研究高性能混凝土端部加强双钢板组合剪力墙受力机理及破坏形态,以轴压比、腹部普通混凝土强度等级为关键参数,设计了4片普通试件,7片HPC端部加强试件,运用ABAQUS构建其有限元模型,研究其抗震性能。结果表明:同轴压比下,HPC端部加强试件相比普通试件屈服荷载提高16.30%,峰值荷载提升13.40%;随着轴压比提高,HPC端部加强试件峰值荷载和屈服荷载分别提高7.22%和2.72%,随着轴压比减小,HPC端部加强试件延性提升22.26%;提高腹部腔体混凝土强度等级,HPC端部加强试件的屈服荷载和峰值荷载分别提高13.01%和11.14%,延性提升16.91%。