The effects of ultrafine WC(WC_(UF),0.5μm) or W(1μm) and C(0.3μm)(W+C)_(UF) additives on the densification,microstructure and mechanical properties of coarse-grained cemented carbides were compared systematically.O...The effects of ultrafine WC(WC_(UF),0.5μm) or W(1μm) and C(0.3μm)(W+C)_(UF) additives on the densification,microstructure and mechanical properties of coarse-grained cemented carbides were compared systematically.Overall,the cemented carbides with WC_(UF)/(W+C)_(UF) additives are almost fully densification to be higher than 99%,and the average grain size is kept above 2.8μm.The WC_(UF) additive assists grains to(truncated)trigonal prism shape by two dimensional(2D) growth,whereas the(W+C)_(UF) additive assists grains to rounded shape by three dimensional(3D) growth,lowers WC contiguity and increases face-centered-cubic Co.The hardness and bending strength of(75WC_(C)-15WC_(UF))-10Co are 86.6 HRA and 2 272 MPa,respectively,both higher than those of(75WC_(C)-15(W+C)_(UF))-10Co,which could be ascribed to the enhanced densification and unblemished grains.However,the fracture toughness of the(75WC_(C)-15(W+C)_(UF))-10Co is 23.5 MPa·m^(1/2),higher than that of the(75WC_(C)-15WC_(UF))-10Co due to the uniform WC-Co structure and flexible binder phase.展开更多
The nanocomposite WC-Co powders were prepared through planetary ball milling method.Effects of grain growth inhibitor addition and the vacuum sintering parameters on the microstructure and properties of ultrafine WC-1...The nanocomposite WC-Co powders were prepared through planetary ball milling method.Effects of grain growth inhibitor addition and the vacuum sintering parameters on the microstructure and properties of ultrafine WC-10Co cemented carbides were investigated using X-ray diffractometer,scanning electron microscope and mechanical property tester.The results show that VC and NbC additions can refine the WC grains,decrease the volume fraction of Co3W3C phase in ultrafine WC-10Co cemented carbides,and increase the hardness and fracture toughness of the base alloys.After sintering for 60 min at 1 400℃,the average grain size and hardness of ultrafine-grained WC-10Co-1VC cemented carbide are 470 nm and HRA 91.5,respectively.The fracture toughness of cemented carbide WC-10Co-1NbC alloy is over 7 MN·m -3/2 .展开更多
HVOF thermal spraying tests were carried out for thermal spraying the coatings with two kinds of cermet powders,which are microstructured Sulzer Metco Diamalloy 2004 WC-12%Co powders and nanostructured WC-12%Co powder...HVOF thermal spraying tests were carried out for thermal spraying the coatings with two kinds of cermet powders,which are microstructured Sulzer Metco Diamalloy 2004 WC-12%Co powders and nanostructured WC-12%Co powders.The microstructures of the as-prepared WC-12%Co coatings were then characterized by using XRD analyzer and SEM.The mechanical properties of the two coatings were evaluated by microhardness test,bend test,cup test,tensile test and abrasive wear test.The results showed that the mechanical properties of WC-12%Co coatings sprayed with nanostructured WC-12%Co powder is higher than that of coatings sprayed with microstructured WC-12%Co powders,and the reasons were discussed.展开更多
Recently, the non-centrosymmetric WC-type materials(i.e., MoP, ZrTe, TaN, etc) have attracted extensive interest due to the discovery of their topological properties.By means of the first-principles calculations, here...Recently, the non-centrosymmetric WC-type materials(i.e., MoP, ZrTe, TaN, etc) have attracted extensive interest due to the discovery of their topological properties.By means of the first-principles calculations, here we have investigated the structural, thermodynamic, elastic, and electronic properties of the WC-type MX compounds(TiS, TiSe, TiTe, ZrS, ZrSe,ZrTe, HfS, HfSe, and HfTe).Among these nine compounds, five of them(TiS, ZrS, ZrSe0.9, ZrTe, and Hf0.92 Se) have been experimentally synthesized to crystallize in the WC-type structure and other four members have never been reported.Our calculations demonstrated that they are all structurally, thermodynamically, and dynamically stable, indicating that all of them should be possibly synthesized.We have also derived their elastic constants of single crystalline and their bulk and shear moduli in terms of the R.Hill approximations.Furthermore, in similarity to ZrTe, all these compounds have been theoretically derived to be topological semimetals.Whereas TiS is unique because of the coexistence of the Dirac nodal lines(DNLs) and sixfold degenerate nodal points(sixfold DNPs), the other eight members are revealed to exhibit coexisted Weyl nodes(WPs) and triply degenerate nodal points(TDNPs).Their electronic and topological properties have been further discussed.展开更多
WC-10Co nanocrystalline composite powders prepared by spray pyrogenation-continuous reduction and carburization technology were consolidated by vacuum sintering plus hot isostatic pressing (HIP). Influences of carbo...WC-10Co nanocrystalline composite powders prepared by spray pyrogenation-continuous reduction and carburization technology were consolidated by vacuum sintering plus hot isostatic pressing (HIP). Influences of carbon content on properties and microstructure of ultrafine WC-10Co cemented carbide were investigated. The results show that the relative density of the ultrafine WC-10Co cemented carbides can reach 99.72%, and the transverse rupture strength (TRS) was higher than 3 890 MPa, Rockwell A hardness (HRA) was higher than 92.5, the average grain size was less than 460 nm, when carbon content in nanocrystalline composite powder was 5.54wt% and the ball-milled time was 48 hours, ultrafine WC-10Co cemented carbide with excellent properties and homogeneous microstructure was obtained.展开更多
Small amounts of nanocrystalline Al2O3 particles were doped in WC-Co nanocrystalline powders to study their reinforcing effects, and spark plasma sintering technique was used to fabricate the WC-Co-Al2O3 nanocomposite...Small amounts of nanocrystalline Al2O3 particles were doped in WC-Co nanocrystalline powders to study their reinforcing effects, and spark plasma sintering technique was used to fabricate the WC-Co-Al2O3 nanocomposites. Experimental results show that the use of Al2O3 nanoparticles as dispersions to reinforce WC-Co composites can increase the hardness, especially the transverse rupture strength of the WC-Co hardmetal. With addition of (0.5%)(mass fraction) Al2O3 nanoparticles, the spark plasma sintered WC-7Co-0.5Al2O3 nanocomposites exhibit hardness of 21.22 GPa and transverse rupture strength of 3 548 MPa. The fracture surface of the WC-7Co-(0.5Al2O3) nanocomposites mainly fracture with transcrystalline rupture mode. The reinforcing mechanism is maybe related to the hindrance effect of microcracks propagation and the pinning effect for the dislocations movement, as well as the residual compressive strength due to the Al2O3 nanoparticles doped.展开更多
To improve the mechanical properties of WC-Al2O3 composites, the effects of trace amount of CeO2 additives on the microstructure and mechanical properties of the WC-Al2O3 composites prepared by hot pressing were inves...To improve the mechanical properties of WC-Al2O3 composites, the effects of trace amount of CeO2 additives on the microstructure and mechanical properties of the WC-Al2O3 composites prepared by hot pressing were investigated. The results revealed that the WC-Al2O3 composites doped with 0.1% CeOz possessed refined microstructure and enhanced mechanical properties compared with that of the undoped WC-Al2O3composites. Trace CeO2 suppressed the decarburization of WC, promoted the microstructural refinement, and improved the interface coherence of the WC matrix and Al2O3. When 0.1% CeO2 was added to the WC-Al2O3 composites, the effect of CeO2 resulted in the achievement of a relative density of 98.82% with an excellent Vickers hardness of 16.89 GPa, combining a fracture toughness of 9.85 MPa. m1/2 with an acceptable flexural strength of 1 024.05 MPa.展开更多
WC powder was injected onto the surface of Q235 steel by laser melt injection (LMI). The influence of process parameters was studied. The microstructure and composition of the coatings were analyzed by SEM, XRD and ED...WC powder was injected onto the surface of Q235 steel by laser melt injection (LMI). The influence of process parameters was studied. The microstructure and composition of the coatings were analyzed by SEM, XRD and EDS. The hardness and wear-resistant property of the coatings and Q235 steel were measured. The results show that LMI layer can be achieved only under the condition that process parameters meet the strict requirements. By optimizing the process parameter, excellent coatings can be acquired by injecting WC powder onto the surface of Q235 steel. The microstructure in the coatings is complex, which consists of WC, W2C and M6C(Fe3W3C-Fe4W2C) phases. The difference of Fe3W3C microstructure in different zones of the coatings is obvious. Both the compositions of the reaction layers around the particle and dendrite precipitation carbides in the upper coating are Fe3W3C. The average hardness of LMI layer is above HV 900, which is about four times that of Q235 steel. The friction coefficient of LMI layer is only one quarter that of the substrate, which indicates that the wear resistance of the coatings is enhanced sharply.展开更多
The process of spray forming utilized to fabricate WC particle-reinforced high speed steel composites has been studied. In addition, microstructures and mechanical properties of M2 high speed steel and its composites ...The process of spray forming utilized to fabricate WC particle-reinforced high speed steel composites has been studied. In addition, microstructures and mechanical properties of M2 high speed steel and its composites made by spray forming have been analyzed. The results show that the primary carbides of high speed steel are of two types: MC and MbC. With the increase in flight distance, the morphology of the primary carbides varies from fine fish-bone-like to islandlike and both bending strength and hardness increase. With the increase in volume fraction of WC reinforcement particles,hardness of the composites increases considerably, but bending strength, however, appears to be a decreasing tendency.展开更多
Nanostructured WC Co powders obtained by mechanical milling were investigated by combination of X ray diffraction (XRD) and high resolution transmission electron microscopy (HRTEM) techniques. Rietveld analysis indica...Nanostructured WC Co powders obtained by mechanical milling were investigated by combination of X ray diffraction (XRD) and high resolution transmission electron microscopy (HRTEM) techniques. Rietveld analysis indicates that the experimental XRD patterns cannot be satisfactorily explained with the hexagonal WC structure. HRTEM image analysis shows that in the as milled nanostructured powder, many WC grains contain stacking faults lying on the plane {10·0}. Analysis of phase images show that these defects are nearly periodically ordered along the direction. Based on these observations, a structural model was proposed for the WC grains with ordered stacking faults, which is in fact equivalent to a superstructure of WC with space group Amm2. When this model describing the faulted fraction of WC is introduced together with the normal WC structure (space group P6-m2) into the Rietveld refinement, a much better agreement between the calculated and experimental XRD profiles was obtained. This study allows to obtain the lattice parameters, grain size, microstrain and other structural information on the as milled powders.展开更多
Ultrafine grain WC alloys were prepared by high energy ball milling and subsequent spark plasma sintering from elemental mixed powders of nominal composition of WC-6Co-1.5Al(%, mass fraction). The influences of spark ...Ultrafine grain WC alloys were prepared by high energy ball milling and subsequent spark plasma sintering from elemental mixed powders of nominal composition of WC-6Co-1.5Al(%, mass fraction). The influences of spark plasma sintering parameters on the density, hardness, bend strength and microstructure of sintered WC alloys were also investigated. The results show that there existed a proper time combination of pulse current and constant current employed for sintering.When the peak, base, frequency and occupational ratio of pulse current, constant current, total sintering time and sintering pressure were chosen as 3000 A, 360 A, 50 Hz, 50%, 1500 A, 6 min and 30 MPa, respectively, the optimal sintering was a combination application of 1min pulse-current and subsequent 5 min constant-current. The density, hardness and bend strength of the as sintered alloys could get up to 14.224 g/cm^3, HRA94 and 1660 MPa, respectively, and the average grain size of WC was only about 500 nm.展开更多
基金Funded by the Technology Innovation Leading Program of Shaanxi(No.2022QFY08-02)。
文摘The effects of ultrafine WC(WC_(UF),0.5μm) or W(1μm) and C(0.3μm)(W+C)_(UF) additives on the densification,microstructure and mechanical properties of coarse-grained cemented carbides were compared systematically.Overall,the cemented carbides with WC_(UF)/(W+C)_(UF) additives are almost fully densification to be higher than 99%,and the average grain size is kept above 2.8μm.The WC_(UF) additive assists grains to(truncated)trigonal prism shape by two dimensional(2D) growth,whereas the(W+C)_(UF) additive assists grains to rounded shape by three dimensional(3D) growth,lowers WC contiguity and increases face-centered-cubic Co.The hardness and bending strength of(75WC_(C)-15WC_(UF))-10Co are 86.6 HRA and 2 272 MPa,respectively,both higher than those of(75WC_(C)-15(W+C)_(UF))-10Co,which could be ascribed to the enhanced densification and unblemished grains.However,the fracture toughness of the(75WC_(C)-15(W+C)_(UF))-10Co is 23.5 MPa·m^(1/2),higher than that of the(75WC_(C)-15WC_(UF))-10Co due to the uniform WC-Co structure and flexible binder phase.
基金Project(50823006)supported by the National Natural Science Foundation of ChinaProject(200801348)supported by China Postdoctoral Science FoundationProject(50721003)supported by Innovative Research Groups of the National Natural Science Foundation of China
文摘The nanocomposite WC-Co powders were prepared through planetary ball milling method.Effects of grain growth inhibitor addition and the vacuum sintering parameters on the microstructure and properties of ultrafine WC-10Co cemented carbides were investigated using X-ray diffractometer,scanning electron microscope and mechanical property tester.The results show that VC and NbC additions can refine the WC grains,decrease the volume fraction of Co3W3C phase in ultrafine WC-10Co cemented carbides,and increase the hardness and fracture toughness of the base alloys.After sintering for 60 min at 1 400℃,the average grain size and hardness of ultrafine-grained WC-10Co-1VC cemented carbide are 470 nm and HRA 91.5,respectively.The fracture toughness of cemented carbide WC-10Co-1NbC alloy is over 7 MN·m -3/2 .
文摘HVOF thermal spraying tests were carried out for thermal spraying the coatings with two kinds of cermet powders,which are microstructured Sulzer Metco Diamalloy 2004 WC-12%Co powders and nanostructured WC-12%Co powders.The microstructures of the as-prepared WC-12%Co coatings were then characterized by using XRD analyzer and SEM.The mechanical properties of the two coatings were evaluated by microhardness test,bend test,cup test,tensile test and abrasive wear test.The results showed that the mechanical properties of WC-12%Co coatings sprayed with nanostructured WC-12%Co powder is higher than that of coatings sprayed with microstructured WC-12%Co powders,and the reasons were discussed.
基金Project supported by the National Natural Science Foundation of China(Grant No.51671193)
文摘Recently, the non-centrosymmetric WC-type materials(i.e., MoP, ZrTe, TaN, etc) have attracted extensive interest due to the discovery of their topological properties.By means of the first-principles calculations, here we have investigated the structural, thermodynamic, elastic, and electronic properties of the WC-type MX compounds(TiS, TiSe, TiTe, ZrS, ZrSe,ZrTe, HfS, HfSe, and HfTe).Among these nine compounds, five of them(TiS, ZrS, ZrSe0.9, ZrTe, and Hf0.92 Se) have been experimentally synthesized to crystallize in the WC-type structure and other four members have never been reported.Our calculations demonstrated that they are all structurally, thermodynamically, and dynamically stable, indicating that all of them should be possibly synthesized.We have also derived their elastic constants of single crystalline and their bulk and shear moduli in terms of the R.Hill approximations.Furthermore, in similarity to ZrTe, all these compounds have been theoretically derived to be topological semimetals.Whereas TiS is unique because of the coexistence of the Dirac nodal lines(DNLs) and sixfold degenerate nodal points(sixfold DNPs), the other eight members are revealed to exhibit coexisted Weyl nodes(WPs) and triply degenerate nodal points(TDNPs).Their electronic and topological properties have been further discussed.
基金the National Natural Science Foundation of China (No.50502026)the Youth Science Plan for Light of the Morning Sun of Wuhan City(No.200750731270)Key Project for the Science & Technology Research Department,Chinese Ministry of Education (No.105123)
文摘WC-10Co nanocrystalline composite powders prepared by spray pyrogenation-continuous reduction and carburization technology were consolidated by vacuum sintering plus hot isostatic pressing (HIP). Influences of carbon content on properties and microstructure of ultrafine WC-10Co cemented carbide were investigated. The results show that the relative density of the ultrafine WC-10Co cemented carbides can reach 99.72%, and the transverse rupture strength (TRS) was higher than 3 890 MPa, Rockwell A hardness (HRA) was higher than 92.5, the average grain size was less than 460 nm, when carbon content in nanocrystalline composite powder was 5.54wt% and the ball-milled time was 48 hours, ultrafine WC-10Co cemented carbide with excellent properties and homogeneous microstructure was obtained.
基金Project(50374035) supported by the National Natural Science Foundation of China Key Project(230103640324323) sup ported by Nano Science and Technology Fund of Heilongjiang Province China
文摘Small amounts of nanocrystalline Al2O3 particles were doped in WC-Co nanocrystalline powders to study their reinforcing effects, and spark plasma sintering technique was used to fabricate the WC-Co-Al2O3 nanocomposites. Experimental results show that the use of Al2O3 nanoparticles as dispersions to reinforce WC-Co composites can increase the hardness, especially the transverse rupture strength of the WC-Co hardmetal. With addition of (0.5%)(mass fraction) Al2O3 nanoparticles, the spark plasma sintered WC-7Co-0.5Al2O3 nanocomposites exhibit hardness of 21.22 GPa and transverse rupture strength of 3 548 MPa. The fracture surface of the WC-7Co-(0.5Al2O3) nanocomposites mainly fracture with transcrystalline rupture mode. The reinforcing mechanism is maybe related to the hindrance effect of microcracks propagation and the pinning effect for the dislocations movement, as well as the residual compressive strength due to the Al2O3 nanoparticles doped.
文摘To improve the mechanical properties of WC-Al2O3 composites, the effects of trace amount of CeO2 additives on the microstructure and mechanical properties of the WC-Al2O3 composites prepared by hot pressing were investigated. The results revealed that the WC-Al2O3 composites doped with 0.1% CeOz possessed refined microstructure and enhanced mechanical properties compared with that of the undoped WC-Al2O3composites. Trace CeO2 suppressed the decarburization of WC, promoted the microstructural refinement, and improved the interface coherence of the WC matrix and Al2O3. When 0.1% CeO2 was added to the WC-Al2O3 composites, the effect of CeO2 resulted in the achievement of a relative density of 98.82% with an excellent Vickers hardness of 16.89 GPa, combining a fracture toughness of 9.85 MPa. m1/2 with an acceptable flexural strength of 1 024.05 MPa.
文摘WC powder was injected onto the surface of Q235 steel by laser melt injection (LMI). The influence of process parameters was studied. The microstructure and composition of the coatings were analyzed by SEM, XRD and EDS. The hardness and wear-resistant property of the coatings and Q235 steel were measured. The results show that LMI layer can be achieved only under the condition that process parameters meet the strict requirements. By optimizing the process parameter, excellent coatings can be acquired by injecting WC powder onto the surface of Q235 steel. The microstructure in the coatings is complex, which consists of WC, W2C and M6C(Fe3W3C-Fe4W2C) phases. The difference of Fe3W3C microstructure in different zones of the coatings is obvious. Both the compositions of the reaction layers around the particle and dendrite precipitation carbides in the upper coating are Fe3W3C. The average hardness of LMI layer is above HV 900, which is about four times that of Q235 steel. The friction coefficient of LMI layer is only one quarter that of the substrate, which indicates that the wear resistance of the coatings is enhanced sharply.
文摘The process of spray forming utilized to fabricate WC particle-reinforced high speed steel composites has been studied. In addition, microstructures and mechanical properties of M2 high speed steel and its composites made by spray forming have been analyzed. The results show that the primary carbides of high speed steel are of two types: MC and MbC. With the increase in flight distance, the morphology of the primary carbides varies from fine fish-bone-like to islandlike and both bending strength and hardness increase. With the increase in volume fraction of WC reinforcement particles,hardness of the composites increases considerably, but bending strength, however, appears to be a decreasing tendency.
文摘Nanostructured WC Co powders obtained by mechanical milling were investigated by combination of X ray diffraction (XRD) and high resolution transmission electron microscopy (HRTEM) techniques. Rietveld analysis indicates that the experimental XRD patterns cannot be satisfactorily explained with the hexagonal WC structure. HRTEM image analysis shows that in the as milled nanostructured powder, many WC grains contain stacking faults lying on the plane {10·0}. Analysis of phase images show that these defects are nearly periodically ordered along the direction. Based on these observations, a structural model was proposed for the WC grains with ordered stacking faults, which is in fact equivalent to a superstructure of WC with space group Amm2. When this model describing the faulted fraction of WC is introduced together with the normal WC structure (space group P6-m2) into the Rietveld refinement, a much better agreement between the calculated and experimental XRD profiles was obtained. This study allows to obtain the lattice parameters, grain size, microstrain and other structural information on the as milled powders.
文摘Ultrafine grain WC alloys were prepared by high energy ball milling and subsequent spark plasma sintering from elemental mixed powders of nominal composition of WC-6Co-1.5Al(%, mass fraction). The influences of spark plasma sintering parameters on the density, hardness, bend strength and microstructure of sintered WC alloys were also investigated. The results show that there existed a proper time combination of pulse current and constant current employed for sintering.When the peak, base, frequency and occupational ratio of pulse current, constant current, total sintering time and sintering pressure were chosen as 3000 A, 360 A, 50 Hz, 50%, 1500 A, 6 min and 30 MPa, respectively, the optimal sintering was a combination application of 1min pulse-current and subsequent 5 min constant-current. The density, hardness and bend strength of the as sintered alloys could get up to 14.224 g/cm^3, HRA94 and 1660 MPa, respectively, and the average grain size of WC was only about 500 nm.
基金supported by the Technical Project of Guangdong Province, China (Nos. 2020B090923002, 2021A1515011756)GDAS’ Project of Science and Technology Development, China (No. 2021GDASYL20210302006)+3 种基金Sciences Platform Environment and Capacity Building Projects of GDAS, China (No. 2021GDASYL-20210102005)Key R&D Program of Guangdong Province, China (No. 2020B090923002)Guangdong Special Support Program, China (No. 2019BT02C629)Guangdong Basic and Applied Basic Research Fund, China (Nos. 2020A1515111031, 2021A1515010939)。