From comparing the test of local explosion treatment(LET)with the locaf heat treatment (LHT)in welded plates and welded steel pipes in field,LET has excellent effect of stress relief and high efficiency. Whereas the e...From comparing the test of local explosion treatment(LET)with the locaf heat treatment (LHT)in welded plates and welded steel pipes in field,LET has excellent effect of stress relief and high efficiency. Whereas the effect of stress relief for LHT with 575℃×1.5hr is poor.The mechanical properties of welded joints after LET are basically the same as those of as-welded joints.The practically measuring results on 4 large steel-pipe surfaces indicate that the welding residual tensile stresses in welds,which mostly is compression residual stress,are basically relieved.展开更多
This study developed a sequential coupling finite element procedure to predict residual stresses of steel pipes with longitudinal wela／ circumferential weld and spiral weld.The results show that the residual stress i...This study developed a sequential coupling finite element procedure to predict residual stresses of steel pipes with longitudinal wela／ circumferential weld and spiral weld.The results show that the residual stress in heat affected zone（HAZ）is higher than that in weld for spiral weld pipe.For the circumferential weld pipe and spiral weld pipe,the residual stress in inner surface is higher than that in outer surface.However,for the spiral weld pipe,the residual stress in inner surface is smaller than that in outer surface.The hoop residual stress of circumferential weld pipe is higher than that of longitudinal weld pipe,while the axial residual stress of circumferential weld pipe is smaller than that of longitudinal weld pipe.The hoop stresses for circumferential weld pipe and axial stress for longitudinal weld pipe have exceeded the yield strength of base metal.With the increase of helix angle,the hoop stress decreases while the axial stress increases.For the spiral pipe（α=30° to 50°）,both the hoop stress and axial stress are relatively small.The spiral pipe（helix angle ranging from 30° to 50°） is helpful to reduce stress corrosion cracking（SCC） and it is recommended to manufacture the steel pipe.展开更多
A simulation method for microscopic creep damage at grain boundaries in the fine-grain heat-affected zone of low-alloy steel welds involving high energy piping was proposed on the basis of the combination of elastic-c...A simulation method for microscopic creep damage at grain boundaries in the fine-grain heat-affected zone of low-alloy steel welds involving high energy piping was proposed on the basis of the combination of elastic-creep FEM (finite element method) analysis and random fracture resistance modeling of the materials. The procedure to determine the initiation and growth-driving forces of small defects were briefly described. Then, a simulation procedure combining the stress distribution from elastic-creep FEM and the random fracture resistance model was proposed, and Ms procedure was applied to the simulation of the microscopic damage progress in a welded joint model test and in actual power piping. The results in terms of the simulated number density of small defects throughout the wall thickness were in good agreement with the observed results.展开更多
In order to study crack propagation-arresting characteristics of steel pipe construction, a new test installation was designed. The experiments of 20 steel pipes, pipes with longitudinally weld, pipes with circumferen...In order to study crack propagation-arresting characteristics of steel pipe construction, a new test installation was designed. The experiments of 20 steel pipes, pipes with longitudinally weld, pipes with circumferential weld and steel pipe with sleeve were conducted. The testing results indi- cated that circumferential weld in pipe with overrnatching weld had beneficial effect on crack prop- agation arrcsting propcrtics and the mechanical split sleeve can be used as crack arrester to prevent crack propagation.展开更多
在高频直缝焊管生产中,FFX成型技术作为一种先进的焊管成型工艺具有轧辊兼用程度高、成型稳定、自动化水平高等特点。介绍了FFX成型技术的原理,并与排辊成型技术进行了对比,分析了FFX成型技术的特点和优势。以S31803双相不锈钢为例,在Φ...在高频直缝焊管生产中,FFX成型技术作为一种先进的焊管成型工艺具有轧辊兼用程度高、成型稳定、自动化水平高等特点。介绍了FFX成型技术的原理,并与排辊成型技术进行了对比,分析了FFX成型技术的特点和优势。以S31803双相不锈钢为例,在Φ630 mm FFX成型机组上生产Φ219 mm不锈钢焊管,并对管材性能进行了分析。结果表明,采用FFX成型技术生产的不锈钢管产品性能稳定,减少了换辊时间,降低了生产成本。展开更多
文摘From comparing the test of local explosion treatment(LET)with the locaf heat treatment (LHT)in welded plates and welded steel pipes in field,LET has excellent effect of stress relief and high efficiency. Whereas the effect of stress relief for LHT with 575℃×1.5hr is poor.The mechanical properties of welded joints after LET are basically the same as those of as-welded joints.The practically measuring results on 4 large steel-pipe surfaces indicate that the welding residual tensile stresses in welds,which mostly is compression residual stress,are basically relieved.
基金supported by the Taishan Scholar Construction Funding(ts201511018)the National Natural Science Foundation of China(11372359)+2 种基金the Natural Science Foundation for Distinguished Young Scholars of Shandong Province(JQ201417)the Fundamental Research Funds for the Central Universities(15Cx08006A)the Innovation Project Foundation for Graduate Student of China University of Petroleum(YCXJ2016029)
文摘This study developed a sequential coupling finite element procedure to predict residual stresses of steel pipes with longitudinal wela／ circumferential weld and spiral weld.The results show that the residual stress in heat affected zone（HAZ）is higher than that in weld for spiral weld pipe.For the circumferential weld pipe and spiral weld pipe,the residual stress in inner surface is higher than that in outer surface.However,for the spiral weld pipe,the residual stress in inner surface is smaller than that in outer surface.The hoop residual stress of circumferential weld pipe is higher than that of longitudinal weld pipe,while the axial residual stress of circumferential weld pipe is smaller than that of longitudinal weld pipe.The hoop stresses for circumferential weld pipe and axial stress for longitudinal weld pipe have exceeded the yield strength of base metal.With the increase of helix angle,the hoop stress decreases while the axial stress increases.For the spiral pipe（α=30° to 50°）,both the hoop stress and axial stress are relatively small.The spiral pipe（helix angle ranging from 30° to 50°） is helpful to reduce stress corrosion cracking（SCC） and it is recommended to manufacture the steel pipe.
文摘A simulation method for microscopic creep damage at grain boundaries in the fine-grain heat-affected zone of low-alloy steel welds involving high energy piping was proposed on the basis of the combination of elastic-creep FEM (finite element method) analysis and random fracture resistance modeling of the materials. The procedure to determine the initiation and growth-driving forces of small defects were briefly described. Then, a simulation procedure combining the stress distribution from elastic-creep FEM and the random fracture resistance model was proposed, and Ms procedure was applied to the simulation of the microscopic damage progress in a welded joint model test and in actual power piping. The results in terms of the simulated number density of small defects throughout the wall thickness were in good agreement with the observed results.
文摘In order to study crack propagation-arresting characteristics of steel pipe construction, a new test installation was designed. The experiments of 20 steel pipes, pipes with longitudinally weld, pipes with circumferential weld and steel pipe with sleeve were conducted. The testing results indi- cated that circumferential weld in pipe with overrnatching weld had beneficial effect on crack prop- agation arrcsting propcrtics and the mechanical split sleeve can be used as crack arrester to prevent crack propagation.
文摘在高频直缝焊管生产中,FFX成型技术作为一种先进的焊管成型工艺具有轧辊兼用程度高、成型稳定、自动化水平高等特点。介绍了FFX成型技术的原理,并与排辊成型技术进行了对比,分析了FFX成型技术的特点和优势。以S31803双相不锈钢为例,在Φ630 mm FFX成型机组上生产Φ219 mm不锈钢焊管,并对管材性能进行了分析。结果表明,采用FFX成型技术生产的不锈钢管产品性能稳定,减少了换辊时间,降低了生产成本。
