The high-speed camera system and data acquisition system of welding parameters were created in tandem MIG welding of high strength aluminum alloy. The experiments were carried out in order to obtain the photos of drop...The high-speed camera system and data acquisition system of welding parameters were created in tandem MIG welding of high strength aluminum alloy. The experiments were carried out in order to obtain the photos of droplet transfer under different welding parameters in pulsed mode. The droplet transfer mode of “one pulse one droplet” becomes the preferred selection during welding process because of its stable procedure and sound weld form. The parameter ranges for corresponding transfer mode were experimentally achieved, among which the stable droplet transfer mode of “one pulse one droplet” can be realized. These efforts brave the way for control weld heat input and weld formation in the future.展开更多
Some research results are given in this paper about burnthrough and hydrogen cracking with a flowing chamber and a loop. Many factors including plate thickness, running rate, heat input and so forth have been studied....Some research results are given in this paper about burnthrough and hydrogen cracking with a flowing chamber and a loop. Many factors including plate thickness, running rate, heat input and so forth have been studied. By experiments it can be found that occurrence of hydrogen cracking can be effectively reduced by properly increasing heat input and using the tempering bead technique.展开更多
According to the requirements of Queensland Gas Company Ltd. （QGC）, the operator of the Queensland Curtis LNG （QCLNG） pipeline project in Australia, girth welding experiments and weldability evaluations have been ...According to the requirements of Queensland Gas Company Ltd. （QGC）, the operator of the Queensland Curtis LNG （QCLNG） pipeline project in Australia, girth welding experiments and weldability evaluations have been carded out for three X70 UOE pipes from Baosteel based on API 1104 standards. Shielded metal arc welding （SMAW） and gas- shielded flux-cored wire arc welding （FCAW-G） have been applied, and the girth weld joint quality and mechanical performance were evaluated. It was found that the field girth weldability of Baosteel＇ s XT0 UOE pipes was excellent under the conditions used here and satisfied the requirements of the QCLNG project for field girth welding construction. Furthermore,Baosteel has offered a solution to the QCLNG project for pipeline girth welding in which the girth welding joint design, selection of welding processes and consumables, welding procedures, techniques and joint inspections are included. Such research provides important guidance for the difficult tie-in welding applications for the construction of the QCLNG pipelines in the field.展开更多
The welding procedure of 9Cr-1Mo alloy, especially the preheating and the post weld heal treatment, have been investigated in this paper. The critical ts/5=11s at which cold crack occurs has. been proposed as a criter...The welding procedure of 9Cr-1Mo alloy, especially the preheating and the post weld heal treatment, have been investigated in this paper. The critical ts/5=11s at which cold crack occurs has. been proposed as a criterion to determine whether preheating is needed. The preheating temperature is decided by the curves of heat input, plate thickness of the 9Cr-1.Mo steel vs. preheating temperature when the heat input and plate thickness are changed It is necessary to stipulate tempering parameter|P|*for welding heat treatment of the 9Cr-1Mo steel the recommended tempering parameter[P] should be controlled within 20.6 -21.3. Tempering parameter [P] is determined by tempering temperature and holding time. Tempering temperature is 760-790℃ while the period of holding time is 2 hours in this experiment. The temperature range of 450-550℃ should t be avoided during the post-heat treating since this is the sensitive tempering induced embrittle temperature of the 9Cr-1Mo steel.展开更多
According to specifications for Welding Procedure Qualification of ASME IX Section and Chinese code, JB 4708 2000, a software package for managing welding documents has been rebuilt. Consequently, the new software pa...According to specifications for Welding Procedure Qualification of ASME IX Section and Chinese code, JB 4708 2000, a software package for managing welding documents has been rebuilt. Consequently, the new software package can be used in a Limited Area Network (LAN) with 4 different levels of authorities for different users. Therefore, the welding documents, including DWPS (Design for Welding Procedure Specifications), PQRs (Procedure Qualification Records) and WPS (Welding Procedure Specifications) can be shared within a company. At the same time, the system provides users various functions such as browsing, copying, editing, searching and printing records, and helps users to make decision of whether a new PQR test is necessary or not according to the codes above as well. Furthermore, super users can also browse the history of record modification and retrieve the records when needed.展开更多
The marteasite SA213-191 and bainite SA213-T23 high-temperature resistant steels were applied to the heating surface of the ultra supercritical thermal power unit boiler. The weld metal microstructures and welded join...The marteasite SA213-191 and bainite SA213-T23 high-temperature resistant steels were applied to the heating surface of the ultra supercritical thermal power unit boiler. The weld metal microstructures and welded joint performance between the two kinds of dissimilar steels were analyzed. The main reasons of the welding defects such as hot crack, cold crack, brittleness and decrease in toughness were discussed during the welding of the dissimilar heat-resistant steels of SA213- 191 and SA213-T23 in boiler manufacturing and processing operation. The welding materials were chosen and welding procedure was made according to the base metals.展开更多
In this study, the welding technology of the hot-rolled extra-high-strength steel, BS960QC, has been comprehensively investigated. Analysis has been made on the weldability ,the different welding procedures ,the mecha...In this study, the welding technology of the hot-rolled extra-high-strength steel, BS960QC, has been comprehensively investigated. Analysis has been made on the weldability ,the different welding procedures ,the mechanical properties, and the fatigue properties, and a set of recommendation guidelines have been proposed for evaluating the welded joints of the extra-high-strength steel. The research and results indicate that the hot-rolled extra-high-strength steel, BS960QC,has good weldability and an excellent adaptability to welding procedures. Further,the excellent mechanical properties and fatigue properties of the welded joints ,which can be achieved by using optimized welding procedures, can completely meet the technical requirements of the construction machinery industry.展开更多
The major functions of an engineering-practical expert system(ESW) and the main features of an expert system development tool(QHWEST) for arc welding procedure are introduced. A brief description is given for the deve...The major functions of an engineering-practical expert system(ESW) and the main features of an expert system development tool(QHWEST) for arc welding procedure are introduced. A brief description is given for the development background, process and principal techniques of the two software systems.展开更多
文摘The high-speed camera system and data acquisition system of welding parameters were created in tandem MIG welding of high strength aluminum alloy. The experiments were carried out in order to obtain the photos of droplet transfer under different welding parameters in pulsed mode. The droplet transfer mode of “one pulse one droplet” becomes the preferred selection during welding process because of its stable procedure and sound weld form. The parameter ranges for corresponding transfer mode were experimentally achieved, among which the stable droplet transfer mode of “one pulse one droplet” can be realized. These efforts brave the way for control weld heat input and weld formation in the future.
文摘Some research results are given in this paper about burnthrough and hydrogen cracking with a flowing chamber and a loop. Many factors including plate thickness, running rate, heat input and so forth have been studied. By experiments it can be found that occurrence of hydrogen cracking can be effectively reduced by properly increasing heat input and using the tempering bead technique.
文摘According to the requirements of Queensland Gas Company Ltd. （QGC）, the operator of the Queensland Curtis LNG （QCLNG） pipeline project in Australia, girth welding experiments and weldability evaluations have been carded out for three X70 UOE pipes from Baosteel based on API 1104 standards. Shielded metal arc welding （SMAW） and gas- shielded flux-cored wire arc welding （FCAW-G） have been applied, and the girth weld joint quality and mechanical performance were evaluated. It was found that the field girth weldability of Baosteel＇ s XT0 UOE pipes was excellent under the conditions used here and satisfied the requirements of the QCLNG project for field girth welding construction. Furthermore,Baosteel has offered a solution to the QCLNG project for pipeline girth welding in which the girth welding joint design, selection of welding processes and consumables, welding procedures, techniques and joint inspections are included. Such research provides important guidance for the difficult tie-in welding applications for the construction of the QCLNG pipelines in the field.
文摘The welding procedure of 9Cr-1Mo alloy, especially the preheating and the post weld heal treatment, have been investigated in this paper. The critical ts/5=11s at which cold crack occurs has. been proposed as a criterion to determine whether preheating is needed. The preheating temperature is decided by the curves of heat input, plate thickness of the 9Cr-1.Mo steel vs. preheating temperature when the heat input and plate thickness are changed It is necessary to stipulate tempering parameter|P|*for welding heat treatment of the 9Cr-1Mo steel the recommended tempering parameter[P] should be controlled within 20.6 -21.3. Tempering parameter [P] is determined by tempering temperature and holding time. Tempering temperature is 760-790℃ while the period of holding time is 2 hours in this experiment. The temperature range of 450-550℃ should t be avoided during the post-heat treating since this is the sensitive tempering induced embrittle temperature of the 9Cr-1Mo steel.
文摘According to specifications for Welding Procedure Qualification of ASME IX Section and Chinese code, JB 4708 2000, a software package for managing welding documents has been rebuilt. Consequently, the new software package can be used in a Limited Area Network (LAN) with 4 different levels of authorities for different users. Therefore, the welding documents, including DWPS (Design for Welding Procedure Specifications), PQRs (Procedure Qualification Records) and WPS (Welding Procedure Specifications) can be shared within a company. At the same time, the system provides users various functions such as browsing, copying, editing, searching and printing records, and helps users to make decision of whether a new PQR test is necessary or not according to the codes above as well. Furthermore, super users can also browse the history of record modification and retrieve the records when needed.
文摘The marteasite SA213-191 and bainite SA213-T23 high-temperature resistant steels were applied to the heating surface of the ultra supercritical thermal power unit boiler. The weld metal microstructures and welded joint performance between the two kinds of dissimilar steels were analyzed. The main reasons of the welding defects such as hot crack, cold crack, brittleness and decrease in toughness were discussed during the welding of the dissimilar heat-resistant steels of SA213- 191 and SA213-T23 in boiler manufacturing and processing operation. The welding materials were chosen and welding procedure was made according to the base metals.
文摘In this study, the welding technology of the hot-rolled extra-high-strength steel, BS960QC, has been comprehensively investigated. Analysis has been made on the weldability ,the different welding procedures ,the mechanical properties, and the fatigue properties, and a set of recommendation guidelines have been proposed for evaluating the welded joints of the extra-high-strength steel. The research and results indicate that the hot-rolled extra-high-strength steel, BS960QC,has good weldability and an excellent adaptability to welding procedures. Further,the excellent mechanical properties and fatigue properties of the welded joints ,which can be achieved by using optimized welding procedures, can completely meet the technical requirements of the construction machinery industry.
文摘The major functions of an engineering-practical expert system(ESW) and the main features of an expert system development tool(QHWEST) for arc welding procedure are introduced. A brief description is given for the development background, process and principal techniques of the two software systems.
