Physicomechanical Properties of Sustainable Wood Plastic Composites of Tropical Sawdust and Thermoplastic Waste for Possible Utilization in the Wood Industry

This work investigated and quantified the physicomechanical properties of flat-pressed wood plastic composites produced with recycled polyethylene terephthalate, recycled polyethylene and sawdust derived from selected tropical timbers, namely, Nauclea diderrichii, Brachystegia eurycoma, Erythrophleum suaveolens and Prosopis africana, for possible utilization in the wood industry. The compounding of the polymer blends of the precursor plastics, namely recycled PET (rPET) and recycled PE (rPE) with the sawdust (SD) from the selected timbers to produce the desired wood rPET/rPE composites was carried out via the flat press method. The characterization of the physicomechanical properties of the wood plastic composites (WPCs) produced, such as the density, hardness, flexural strength, ultimate tensile strength, elongation %, thickness swelling and water absorption capacity was carried out using methods based mainly on the European Committee for Standardization (CEN) and the American Society for Testing Materials (ASTM) standards. The results of the investigation on the resultant composites indicated that changes in the SD content affected the density of flat-pressed WPCs in line with literature. Generally, it was observed that as wood dust increased and PET content decreased, the density of composites decreased with some deviations as expected probably due to the anisotropic nature of the wood fillers. The analysis of variance (ANOVA) revealed that there was a statistically significant variation in the wood composites of Nuclea diderichii based on the physicomechanical values as the p-value (0.020) obtained was less than the critical level of α = 0.05. It was also observed that the composite, Wood 1 Sample 5 (W1S5) which was composed of 40% rPE, 40% rPET and 20% SD (derived from Nuclea diderichii), had the highest percentage elongation (26.84%);the highest flexural strength (14.995 N/mm2) and possibly the least carbon footprint in the environment. These properties of W1S5 suggest that it could therefore be the best option for the production of building materials like ceiling boards or floor skirting in the wood plastic composite industry. The results of these investigations have therefore indicated that the fabrication of WPCs from sawdust and rPET/rPE was technically feasible and had prospects for large scale production in the wood industry.

Filling Behavior of Wood Plastic Composites

WPC （wood plastic composites） are a young generation of composites with rapidly growing usage within the plastics industry. The advantages are the availability and low price of the wood particles, the possibility of partially substituting the polymer in the mixture and sustainable use of the earth＇s resources. The current WPC products on the market are to a large extent limited to extruded products. Nowadays, there is a great interest in the market for consumer products in more use of WPC as an alternative to pure thermoplastics in injection molding processes. This work presents the results of numerical simulation and experimental visualization of the mold filling process in injection molding of WPC. The 3D injection molding simulations were done with the commercial software package Autodesk~ Moldflow Insight 2016 （AMI）. The mold filling experiments were conducted with a box-shaped test part. In contrast to unfilled polymers, the WPC has reduced melt elasticity so that the fountain flow often does not develop. This results in irregular flow front shapes in the molded part, especially at high filler content.

A Simulation Software for the Prediction of Thermal and Mechanical Properties of Wood Plastic Composites

Modelling and simulation has become an important tool in research and development. Simulation models are used to develop better understanding of the internal properties and impact of various parameters on the final quality of the product or process. Simulation model reduces the number of experiments and saves the wastage of material, time and money and are widely used in automobile industry, aircrafts manufacturing, process engineering, training for military, health care sector and many more. Wood Plastic Composite （WPC） is a bio-composite made by mixing wood fibers and plastic granules together at high temperature by compression molding or injection molding. A large quantity of WPC is rejected due to poor quality and low mechanical strength. There is a need to improve the understanding of the wood plastic composites, with both theoretical and experimental analysis. The impact of various parameters and processing conditions on the final product is not known to the industry people, due to less simulation models in this field. A new simulation software WPC Soft is developed to predict the mechanical and thermal properties of WPC. The software can predict the mechanical and thermal properties of WPC. The simulation results were validated with the experimental results and it was observed that the predicted values are quite close to the experimental values and with the further refining of the model, prediction can be further improved. The present simulation software can be easily used by the industry people and it requires very little knowledge of computers or modeling for its operation.

Novel wood-plastic composite fabricated via modified steel slag:Preparation,mechanical and flammability properties

A novel method was developed to enhance the utilization rate of steel slag(SS).Through treatment of SS with phosphoric acid and aminopropyl triethoxysilane(KH550),we obtained modified SS(MSS),which was used to prepare MSS/wood-plastic composites(MSS/WPCs)by replacing talcum powder(TP).The composites were fabricated through melting blending and hot pressing.Their mechanical and combustion properties,which comprise heat release,smoke release,and thermal stability,were systematically investigated.MSS can improve the mechanical strength of the composites through grafting reactions between wood powder and thermoplastics.Notably,MSS/WPC#50(16wt%MSS)with an MSS-to-TP mass ratio of 1:1 exhibited optimal comprehensive performance.Compared with those of WPC#0 without MSS,the tensile,flexural,and impact strengths of MSS/WPC#50 were increased by 18.5%,12.8%,and 18.0%,respectively.Moreover,the MSS/WPC#50 sample achieved the highest limited oxygen index of 22.5%,the highest vertical burning rating at the V-1 level,and the lowest horizontal burning rate at 44.2 mm/min.The formation of a dense and stable char layer led to improved thermal stability and a considerable reduction in heat and smoke releases of MSS/WPC#50.However,the partial replacement of TP with MSS slightly compromised the mechanical and flame-retardant properties,possibly due to the weak grafting caused by SS powder agglomeration.These findings suggest the suitability of MSS/WPCs for high-value-added applications as decorative panels indoors or outdoors.

Effects of Rice Hull Particle Size and Content on the Mechanical Properties and Visual Appearance of Wood Plastic Composites Prepared from Poly（vinyl chloride）

This research aims to develop Wood Plastic Composites （WPCs） from rice hull and poly（vinyl chloride） （PVC）. The in- fluences of the rice hull particle size and content on the mechanical properties and the visual appearance of the WPC decking board were investigated. The experimental results revealed that the impact strength tended to decrease with increasing rice hull content. The composites with larger particle sizes exhibited higher impact strength. Under tensile and flexure load, higher rice hull content induced greater modulus and ultimate strength when the rice hull was applied at less than 60 phr. Beyond this concentration, the modulus and the strength dropped due to the formation of rice hull agglomerates. The smaller particles of the milled rice hull, the greater tendency there was for them to act as a pigment to form a darker shade close that of the rice hull on the composite decking board. The larger particle sizes were 106 μm and beyond simply embedded in the white PVC matrix.

Wood Plastic Composites Prepared from Biodegradable Poly（butylene succinate） and Burma Padauk Sawdust （Pterocarpus macrocarpus）： Water Absorption Kinetics and Sunlight Exposure Investigations

Wood plastic biocomposites of biodegradable poly（butylene succinate） （PBS） and Padauk sawdust was successfully pre- pared by using a twin screw extruder and an injection molding machine. The effects of water absorption and sunlight exposure on some properties of the composites were investigated. Water absorption of PBS composites was found to follow the Fick＇s law of diffusion, while the diffusion coefficient increased with increasing wood content. Maximum water absorption of around 4.5% was observed at 30 wt.% sawdust. Optical micrograph indicated the swelling of wood particles by around 1% - 3% after 30 days of water immersion. The tensile and flexural strengths reduced slightly both under the water immersion and sunlight exposure. After 90 days of exposure, the composites clearly looked paler than the non-weathered ones. Thermal scan indicated the re- duction of crystalline region due to the plasticization effect derived from water molecules.

Wood plastic composites based wood wall’s structure and thermal insulation performance

In order to solve the problem of poor thermal insulation in the current wood-plastic building,two kinds of structural wood wall integrated with wood plastic composite(WPC)are designed,and the thermal insulation performances of the walls are studied.The results show that the WPC integrated wall with frame-shear structure has a good stability,and the excellent performance of the WPC can be fully realized.Wall studs and wall panels are important factors affecting the thermal performance of the walls.Wood plastic materials can meet the thermal performance requirements of the walls.The single-layer frame walls and double-layer frame walls integrated with the WPC both have a good thermal performance.According to‘Design Standard for Energy Efficiency of Public Buildings(GB 50189-2015)’,the heat transfer coefficient of the single-layer frame wall integrated with 20 mm thick WPC wall boards and WPC wall studs is 0.414 W/(m^(2)•K),which can meet the standard of wall thermal levelⅡt and is suitable for cold areas.The heat transfer coefficient of the double-layer frame wall integrated with 50 mm thick WPC wall panel and WPC wall studs is 0.207 W/(m^(2)•K),which can meet the standard of wall thermal levelⅠt and is suitable for severe cold areas.

Production of mahogany sawdust reinforced LDPE wood–plastic composites using statistical response surface methodology

We produced wood–plastic composite board by using sawmill wastage of mahogany（Swietenia macrophylla） wood and low density polyethylene.We used multi-response optimization to optimize the process parameters of composite board production including mixing ratio,fire retardant（%） and pressing time（min）.We investigated the effects of these three process parameters in the mechanical and physical properties of the composite board.Afterwards,Box–Behnken design was performed as response surface methodology with desirability functions to attain the optimal level of mixing ratio,fire retardant and pressing time（min）.The maximum modulus of elasticity（MOE） and modulus of rupture（MOR） were achieved at the optimal conditions of wood plastic mixing ratio of60：40,pressing time of 9 min and zero fire retardant percentage.The optimized MOR and MOE were 13.12 and1,781.0 N mm-2,respectively.

Mechanical Properties and Fire Retardancy of Wood Flour/High-Density Polyethylene Composites Reinforced with Continuous Honeycomb-Like Nano-SiO_(2)Network and Fire Retardant

The mechanical properties of wood flour/high-density polyethylene composites(WPC)were improved by adding a small amount of nano-SiO_(2)to obtain a network-structured WPC with a continuous honeycomb-like nano-SiO_(2)network.The wood flour was modified with a fire retardant(a mixture of sodium octabonate and amidine urea phosphate)to improve its fire retardancy.The flexural properties,creep resistance,thermal expansion,and fire retardancy of the WPC were compared to a control(WPCCTRL)without nano-SiO_(2)or fire retardant.The flexural strength and modulus of the WPC containing only 0.55 wt.%nano-SiO_(2)were 6.6%and 9.1%higher than the control,respectively,while the creep strain and thermal expansion rate at 90°C were 33.8%and 13.6%lower,respectively.The cone calorimetry tests revealed that the nano-SiO_(2)network physically shielded the WPC,giving it lower heat release and smoke production rates.The thermal expansion was further decreased by incorporating fire retardants into the WPC,which showed the lowest total heat release and total smoke production and the highest mass retention.This study demonstrates a facile procedure for producing WPC with desired performances by forming a continuous honeycomb-like network by adding a small amount of nanoparticles.

An Evaluation of the Physicochemical, Structural and Morphological Properties of Selected Tropical Wood Species for Possible Utilization in the Wood Industry

This work investigated and quantified the physicochemical, structural and morphological properties of four (4) tropical timbers as precursor raw materials for possible utilization in the wood plastic industry. The physicochemical properties of the wood samples such as the bulk and tapped density, moisture content, water absorption capacity at 25°C, volatile content, fixed carbon, ash content, alpha cellulose, hemicellulose, lignin, and extractives contents were determined using standard methods like the European Committee for Standardization and (CEN/TS) and the American Society for Testing Materials (ASTM) standards. The structural and morphological properties of the samples were examined with Fourier Infrared Transform (FTIR) spectroscopy and scanning electron microscope (SEM). Results indicated that the bulk density values of the timbers ranged from 0.34 g/cm3 in Brachystegia eurycoma (W3) to 0.47 g/cm3 in Erythrophleum suaveolens (W2), with the other timbers, Nuclea diderichii (W1) and Prosopis africana (W4) having the same bulk density of 0.40 g/cm3. With respect to their moisture content, W2 had the highest value (8.38%) while Nauclea diderrichii had the lowest value (6.52%). The water absorption capacities of the woods studied correlated with the cellulose composition of wood in the order of: W3 > W1 > W4 > W2. The FTIR results showed that W2 and W3 presented a slightly more prominent and broader band than the other woods at 1731 cm-1, in agreement with the higher holocellulose content of these species, while W2 and W4 presented the most prominent peaks indicating higher lignin content than W1 and W3. The SEM micrographs of the wood flour samples investigated indicated that the surfaces of the woods were rough and heterogeneous with irregular crystal and brick shaped particles. A two-way analysis of variance (ANOVA) carried out with respect to the chemical composition of the wood samples indicated that there was no statistically significant variation in the wood chemical composition between species as the p-value (0.852) obtained was greater than the critical level of α = 0.05.

Impacts of freezing and thermal treatments on dimensional and mechanical properties of wood flour-HDPE composite

Wood plastic composite （WPC） of wood flour （WF）, high density polyethylene （HDPE）, maleic anhydride-grafted polyethylene （MAPE） and lubricant was prepared by extrusion, and then exposed to different temperatures to evaluate the effects of freezing and thermal treatment on its dimensional and mechanical properties. At elevated temperatures, WPC expanded rapidly initially, and then contracted slowly until reaching an equilibrium state. Treatment at 52°C and relative humidity of 50% for 16 days improved the mechanical properties of WPC： flexure, tensile strength, and izod unnotched impact strength increased by 8%, 10% and 15%, respectively. Wide-angle X-ray diffraction （XRD） tests showed that the degree of crystalization of HDPE in WPC declined with increasing treatment temperature.

The Accelerated Thermo-Oxidative Aging Characteristics of Wood Fiber/Polycaprolactone Composite:Effect of Temperature,Humidity and Time

This study investigated the characteristics of wood fiber/polycaprolactone composite after an artificial accelerated thermo-oxidative aging treatment.The effect of time,temperature and humidity during the treatment on their mechanical,chemical and morphology properties were evaluated.The composite was prepared from melted wood fibers and modified polycaprolactone by a molding process.A temperature and humidity controllable test chamber was used for the thermo-oxidative aging of the composite.The thermo-oxidative aging caused surface of the composite to be much more rougher and even a few cracks and holes appeared on it.According to the spectra of Fourier Transform Infrared(FTIR)and Gel Permeation Chromatography(GPC),C=O in the molecular chain of polycaprolactone was hydrolyzed and C–O was broken after the aging treatment,which resulted in a reduction in average molecular weight of the composite.Moreover,results showed that the mechanical strength decreased a lot with the increase in time,temperature and humidity,and the effect of temperature and humidity was more significant compared with that of time.Controlling the temperature and humidity during thermo-oxidative aging treatment could accelerate the aging of composite,which provided a quick and effective method for evaluating the aging resistance of the composite.

Mechanical and Morphological Properties of Wood Plastic Biocomposites Prepared from Toughened Poly（lactic acid） and Rubber Wood Sawdust （Hevea brasiliensis）

The present research aims to utilize the acrylic Core-Shell Rubber （CSR） particles to reduce the brittleness in Wood Plastic Composites （WPC） prepared from poly（lactic acid） （PLA） and rubber wood sawdust （Hevea brasiliensis）. Experimental works consisted of two major parts. The first part concentrated on toughening PLA by using CSR particles. Mechanical tests revealed that PLA had become tougher with a more than five times increment in the impact strength when the CSR was added at only 5 wt%. The modified PLA was less stiff with the significant reductions of both elastic and flexural moduli and strengths. The second part focused on producing WPC from the toughened PLA and rubber wood sawdust. The tensile moduli and the strengths of the PLA composites increased with rubber wood content. The composites turned out to be more brittle with reductions of both the impact strength and the tensile elongation at break at all the sawdust contents. Toughening PLA/wood flour with 5 wt% CSR improved both the impact strength and the tensile elongation at break. The toughness enhancement was also depicted by the plastic deformation observed on the surfaces of fractured PLA/CSR/wood sawdust composites.

Improvement of Mechanical Properties of Wood-Plastic Composite Floors Based on the Optimum Structural Design

A study is carried out on the structural design of wood-plastic composite floors. The geometric parameters of the cavities, the structure, and the means to optimize the performance of these light boards are investigated. Various structural parameters of the boards, such as size, shape, and the pattern of cavities are also studied. The optimal structure can be determined by calculation and analysis of the strength, stiffness, weight and cost of the material. A finite element model for the mechanical analysis of wood-plastic composite floors is established; and the results are used to verify the strength criteria under bending deformation, which is the most common loading condition of flooring board.

Effects of calcium carbonate on preparation and mechanical properties of wood/plastic composite

In order to reduce the cost and improve the performance of wood/plastic composite(WPC),the effects of additive amount of calcium carbonate on preparation and mechanical properties of high density polyethylene(HDPE)based WPC were studied.The results showed that the calcium carbonate can improve preparation and mechanical properties effectively.The 20%calcium carbonate additive could effectively improve the melt fluidity of the composites and reduce the energy consumption in the processing.The calcium carbonate had a favorable toughening effect on polymer and was effectively filled in WPC.For the best tensile,flexural and impact properties of WPC,the appropriate additive amounts of calcium carbonate were 25%,10%and 30%,respectively.The additive amount for preparation of WPC should be based on the processing requirements and the demands for different working conditions.

Sound Insulation Performance of Structural Wood Wall Integrated with Wood Plastic Composite

The sound insulation performance is an important technical index for evaluating the physical property of the building wall.Three kinds of structural wood walls integrated with wood plastic composite(WPC)were designed.And the sound insulation performance of the walls was studied.The results showed that for the wall that constructed by the WPC as the wall studs,compared with the one that constructed by the pine wood as the wall studs,the deviation of their sound insulation was lower than±3 dB.The wall’s external panel material had significant effect on the wall’s sound insulation property,and the contribution of the wood-plastic panel to the sound insulation was much higher than that of the polyvinyl chloride(PVC)plastic hanging board.The surrounding sealing quality of the wall’s external panel material had an important influence on the sound insulation effect of the building wall,and the panel of the wood plastic interior wall had less influence on the sound insulation performance of the wall.Taking the sound-absorbing cotton or non-woven fabric as elastic strips was an effective technical measure to improve the sound insulation performance of the walls.The sound insulation was improved by 2.4 dB and 3.1dB respectively after the correction of pink noise spectrum,and increased by 2.8 dB and 3.6 dB respectively after the correction of traffic noise spectrum.

Dynamical mechanical properties of wood-high density polyethylene composites filled with recycled rubber

Application of out-of-service rubber from a variety of sources is of both environment-protecting and resource-saving importance.To that end,recycled tire rubber was utilized as a filler to fabricate wood-high density polyethylene(HDPE)composite with enhanced toughening performance using the injection procedure in this work.Dosages of rubber powders were 0,5,10,and 15wt%based on the overall weight of poplar wood flour and HDPE(HDPE:wood flour=70꞉30).The injection-fabricated composites were subjected to a four-cycle repetitive compressing loadings(0-3 kN)and dynamical mechanical analysis(DMA,room temperature to 150℃,in the dual cantilever mode).It was found that the rubber-filled materials exhibit advantageous energy absorption performance compared to wood-HDPE composites under repetitive compressions.The rubber-filled wood-HDPE composites are thermomechanically labile in an environment with raised temperature.The HDPE matrix substance occupies the predominant role in thermally yielding of the overall composite,typically in the temperature range of 50-75℃ resulting in a loss modulus peak.Up to 130-150℃,all the composites fully loses their moduli with loss factor(Tan δ)reaching its peak values of 0.30-0.38.To conclude,rubber-filled wood-HDPE is a qualified material applicable in proper temperature range.