Physicomechanical Properties of Sustainable Wood Plastic Composites of Tropical Sawdust and Thermoplastic Waste for Possible Utilization in the Wood Industry

This work investigated and quantified the physicomechanical properties of flat-pressed wood plastic composites produced with recycled polyethylene terephthalate, recycled polyethylene and sawdust derived from selected tropical timbers, namely, Nauclea diderrichii, Brachystegia eurycoma, Erythrophleum suaveolens and Prosopis africana, for possible utilization in the wood industry. The compounding of the polymer blends of the precursor plastics, namely recycled PET (rPET) and recycled PE (rPE) with the sawdust (SD) from the selected timbers to produce the desired wood rPET/rPE composites was carried out via the flat press method. The characterization of the physicomechanical properties of the wood plastic composites (WPCs) produced, such as the density, hardness, flexural strength, ultimate tensile strength, elongation %, thickness swelling and water absorption capacity was carried out using methods based mainly on the European Committee for Standardization (CEN) and the American Society for Testing Materials (ASTM) standards. The results of the investigation on the resultant composites indicated that changes in the SD content affected the density of flat-pressed WPCs in line with literature. Generally, it was observed that as wood dust increased and PET content decreased, the density of composites decreased with some deviations as expected probably due to the anisotropic nature of the wood fillers. The analysis of variance (ANOVA) revealed that there was a statistically significant variation in the wood composites of Nuclea diderichii based on the physicomechanical values as the p-value (0.020) obtained was less than the critical level of α = 0.05. It was also observed that the composite, Wood 1 Sample 5 (W1S5) which was composed of 40% rPE, 40% rPET and 20% SD (derived from Nuclea diderichii), had the highest percentage elongation (26.84%);the highest flexural strength (14.995 N/mm2) and possibly the least carbon footprint in the environment. These properties of W1S5 suggest that it could therefore be the best option for the production of building materials like ceiling boards or floor skirting in the wood plastic composite industry. The results of these investigations have therefore indicated that the fabrication of WPCs from sawdust and rPET/rPE was technically feasible and had prospects for large scale production in the wood industry.

Valorization of Tree Bark-Derived Suberin in Applications for the Bio-Based Composites Industry–A Recent Review

Bark extracts are sustainable sources of biopolymers and hold great promise for replacing fossil fuel-based polymers,for example,in wood-based composites.In addition to primary and secondary metabolites,tree bark also contains suberin,which plays a major role in protecting the tree from environmental conditions.Suberin is a natural aliphatic-aromatic cross-linked polyester present in the cell walls of both normal and damaged external tissues,the main component of which are long-chain aliphatic acids.Its main role as a plant ingredient is to protect against microbiological factors and water loss.One of the most important suberin monomers are suberin fatty acids,known for their hydrophobic and barrier properties.Therefore,due to the diverse chemical composition of suberin,it is an attractive alternative to hydrocarbon-based materials.Although its potential is recognized,it is not widely used in biocomposites technology,including wood-based composites and the polymer industry.The article will discuss the current knowledge about the potential of suberin and its components in biocomposites technology,which will include surface finishes,composite adhesives and polymer blends.

Production of mahogany sawdust reinforced LDPE wood–plastic composites using statistical response surface methodology

We produced wood–plastic composite board by using sawmill wastage of mahogany（Swietenia macrophylla） wood and low density polyethylene.We used multi-response optimization to optimize the process parameters of composite board production including mixing ratio,fire retardant（%） and pressing time（min）.We investigated the effects of these three process parameters in the mechanical and physical properties of the composite board.Afterwards,Box–Behnken design was performed as response surface methodology with desirability functions to attain the optimal level of mixing ratio,fire retardant and pressing time（min）.The maximum modulus of elasticity（MOE） and modulus of rupture（MOR） were achieved at the optimal conditions of wood plastic mixing ratio of60：40,pressing time of 9 min and zero fire retardant percentage.The optimized MOR and MOE were 13.12 and1,781.0 N mm-2,respectively.

Ultrathin Wood Laminae–Thermoplastic Starch Biodegradable Composites

Novel fully biodegradable thermoplastic composite laminates reinforced with ultrathin wood laminae were prepared through a hot-pressing process by using two different thermoplastic starch(TPS)matrices.The microstructure and physical properties of the resulting unidirectional and bidirectional laminates were studied.The investigated materials presented a complex microstructure,in which the porosity of the wood laminae was almost entirely occluded by the polymer matrix.The mechanical behavior of the laminates was strongly affected by the obtained microstructure,and matrix penetration in wood pores led to biodegradable composites with elastic modulus and tensile strength higher than those of their constituents.Finally,thermal welding and thermoformability tests proved how these materials possess features typical of thermoplastic materials.

Preliminary study of the effects of EVA coupling agents on properties of wood-plastic composites

As a hot-melt adhesive, ethylene-vinyl-acetate （EVA） has been used in many industrial applications. But studies of the application of EVA in wood-plastic composites （WPC） are relatively few, so we have investigated the proposition of whether EVA is a suitable coupling agent for WPC or not. The results show that EVA with 8% VA is not a suitable coupling agent, because it reduces the mechanical properties of WPC without any significant effect on its physical properties. With an increase in the amount of wood powder, the mechanical properties of WPC decrease and the ability of water absorption of WPC increases.

Mechanical properties of wood flour/recycled-thermoplastic-blends composites

The mechanical properties of composites prepared from wood flour and thermoplastic blends were investigated. Thermoplastic mixtures of polypropylene (PP) and high-density polyethylene (HDPE) and polystyrene (PS), virgin or recycled, were mixed with wood flour in a high speed blender and then extruded by a specially designed twin/single screw extruder system to form wood-flour/thermoplastic-blends composites (WTBCs). Comparative studies were made to evaluate the effectiveness of the two modification methods of the thermoplastic blends, the one of the addition of maleic anhydride grafted styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MAH) as compatibilizer and the other of blend grafting of maleic anhydride (MAH) using dicumyl peroxide (DCP) as initiator by reactive extrusion. The results showed that the impact properties of WTBCs using SEBS-g-MAH as compatilizer were better improved than that of the blend grafting. However, adverse results were observed on the tensile and flexural properties of the corresponding WTBCs. The mechanical properties of WTBCs prepared from recycled plastic blends were poorer to some extent than that from virgin plastic blends in general, especially in elongation break. The morphology of WTBCs breaking section was analyzed by scanning electron microscopy (SEM) and the results showed that a good interfacial adhesion between wood flour and polymer matrix was observed with both of the two modification methods. However, by blend grafting of adding DCP as initiator and MAH as monomer, a better interfacial bonding between wood and plastic matrix was obtained than that of the addition of SEBS-g-MAH. Blend grafting can be considered as a potential way of increasing the interfacial compatibility of different plastics and between plastic blends and wood.

Chemical characterization of smoke from the production process of wood-plastic composites

The chemical composition of unpleasant smell, emitted from the production process of wood-plastic composites using Manchurian ash sawdust （Fraxinus mandschurica Rupr.） and polypropylene powder as the raw material, was investigated. Wood sawdust and polypropylene powder were subjected to heat treatment to 290℃ during 8 min （the conditions were similar to those employed on an industrial scale）. The emitted compounds were collected and analyzed by gas chromatography-mass spectrometry （GC-MS）. The analytical results showed that the unpleasant smell was emitted from the pyrogenation of wood sawdust rather than from the polypropylene powder. Nine types of compounds （hydrocarbons, ethers, phenols, aldehydes, ketones, alcohols, acids and their derivatives, furan and its derivatives, and nitrogen-containing compounds） were collected in the gas phase during heating. Among those 126 components detected by GC-MS, 112 compounds were identified.

Development and Characterization of Eco-Friendly Non-Isocyanate Urethane Monomer from Jatropha curcas Oil for Wood Composite Applications

The aim of this research work was to evaluate the potential of using renewable natural feedstock,i.e.,Jatropha curcas oil(JCO)for the synthesis of non-isocyanate polyurethane(NIPU)resin for wood composite applications.Commercial polyurethane(PU)is synthesized through a polycondensation reaction between isocyanate and poly-ol.However,utilizing toxic and unsustainable isocyanates for obtaining PU could contribute to negative impacts on the environment and human health.Therefore,the development of PU from eco-friendly and sustainable resources without the isocyanate route is required.In this work,tetra-n-butyl ammonium bromide was used as the activator to open the epoxy ring with 3-Aminopropyltriethoxisylane as a catalyst to yield urethane of JCO(UJCO).The UJCO were characterized by Fourier Transform Infra-Red spectroscopy(FTIR)and their oxirane,and hydroxyl values were measured.The result showed that a decrease in oxirane value was found while the hydroxyl value was increased during the time,confirming that the urethane group was formed.The presence of functional groups in FTIR spectra at wave numbers 1732.08,1562.34,and 3348.42 cm^(−1) indicates the functional groups of C=O(urethane carbonyl),–NH,and–OH,respectively confirmed this finding.The potential applications of NIPU in the wood composite were also outlined.

Reinforcing effects of modified Kevlar~ fiber on the mechanical properties of wood-flour/polypropylene composites

Kevlar fiber （KF） is a synthesized product with strong mechanical properties. We used KF as a reinforcement to improve the mechanical properties of wood-flour/polypropylene （WF/PP） composites. KF was pretreated with NaOH to improve its compatibility with the thermoplastic matrix. Maleated polypropylene （MAPP） was used as a coupling agent to improve the interfacial adhesion between KF, WF, and PP. Incorporation of KF improved the mechanical properties of WF/PP composites. Treatment of KF with NaOH resulted in further improvement in mechanical strength. Addition of 3% MAPP and 2% hydrolyzed KF （HKF） led to an increment of 93.8% in unnotched impact strength, 17.7% in notched impact strength, 86.8% in flexure strength, 50.8% in flexure modulus, and 94.1% in tensile strength compared to traditional WF/PP composites. Scanning electron microscopy of the cryo-fractured section of WF/PP showed that the HKF surface was rougher than the virgin KF, and the KF was randomly distributed in the composites, which might cause a mechanical interlocking between KF and polypropylene molecules in the composites.

Creep Behaviour of Wood Flour/Poly(vinyl chloride) Composites

The experimental creep data were focused on wood-flour （WF）/poly vinyl chloride （PVC） composites with the variations in additive concentrations of wood flour, silane coupling agent, organomodified montmorillonite （OMMT） and nano-cacium carbonate （nano-CaCO3）. Their effects were analyzed using the Four-element Burger Model incorporating microscopic mechanisms. Total creep strain was low with increasing WF while elastic strain was high and plastic flow strain was low in modeling. Modification of WF with silane was beneficial to creep resistance, so did adding low ratio of OMMT （1.5 wt%） and nano-CaCO3 in composites. Thus, it was effective in reducing creep either by stiffening the PVC matrix using rigid nano-particles or by improving their adhesion with resin. However, superfluous quantity of any additament did not benefit the improvement owing to either earlier destruction of their agglomerates or stress-concentrated cracks in the over-incrassated interface.

The sampling apparatus of volatile organic compounds for wood composites

Terpenes, aldehydes, ketones, benzene, and toluene are the important volatileorganic compounds (VOCs) emitted from wood composites. A sampling apparatus of VOCs for woodcomposites was designed and manufactured by Northeast Forestry University in China. Theconcentration of VOCs derived from wood based materials, such as flooring, panel wall, finishing,and furniture can be sampled in a small stainless steel chambers. A protocol is also developed inthis study to sample and measure the new and representative specimens. Preliminary research showedthat the properties of the equipment have good stability. The sort and the amount of differentcomponents can be detected from it. The apparatus is practicable.

Microwave Irradiation Treatment of Wood Flour and Its Application in PVC-Wood Flour Composites

The technique of microwave irradiation induced free radical bulk- polyaddition reactions in porous wood flour was used to modify wood flour. The behaviors of the modified wood flour under microwave irradiation, such as thermal stability and moisture sorption properties, were studied. A kind of semiinterpenetrating polymer network wood four （Semi-IPN-WF） can be formed through polymerization of MMA in the porous wood flour by microwave irradiation, and the thermal decomposition temperature of the semi-IPN-WF is considerably increased. PVC/Semi-IPN-WF composites were prepared by melt mixing in double rolls, which exhibit improved rheological properties, lower water sorption properties and outstanding mechanical performances.

Research advance in wood composites in China

Wood composites can generally be classified in three parts: laminated composites, mixed composites and penetrated composites. Every part has its own characteristic and can be further divided. This paper introduces the history and the state of development of wood composites in China. The research about glue-laminated timber is rare and the industry hardly comes to being. A great of achievements have been obtained in mixed composites and it is well industrialized. Many studies on scrimber have been done and the Chinese researchers are looking for a feasible way to develop the scrimber industry in China. Chinese researchers also spent so much energy in studying wood plastic composites (WPC), but it has not been industrialized due to the high cost.

Preliminary study of viscoelastic properties of MAPP-modified wood flour/polypropylene composites

Viscoelastic properties of maleated polypropylene （MAPP）-modified wood flour/polypropylene composites （WPC） were investigated by both a compression stress relaxation method and dynamic mechanical analyses （DMA）. Three wood to polymer ratios （40：60, 60：40, and 80：20） and five MAPP loading levels （0, 1, 2, 4 and 8%） were used to study their effects on the viscoelastic prop- erties of MAPP-WPC. The results show that： 1） higher wood to polymer ratio corresponds to higher stress relaxation levels for unmodified WPC. The modification with MAPP has an obvious effect on the stress relaxation of MAPP-WPC at higher wood to polymer ratios （60：40 and 80：20）, but almost no effect at the 40：60 wood to polymer ratio. The optimal MAPP loading level for the wood to polymer ratio of 60：40 appears at 1%; 2） the storage modulus reaches its maximum at a MAPP loading level of 1% for wood to polymer ratios of 40：60 and 60：40, while for the 80：20 wood to polymer ratio, a higher storage modulus is observed at higher MAPP loading levels, which is quite consistent with the stress relaxation results. The results suggested that a suitable loading level of MAPP has a positive effect on the viscoelastic properties of WPC at higher wood to polymer ratios. Excessive MAPP loading would have resulted in adverse effects.

Static Bending Creep Properties of Glass Fiber Surface Composite Wood

To study the static bending creep properties of glass fiber reinforced wood,glass fiber reinforced poplar(GFRP)specimens were obtained by pasting glass fiber on the upper and lower surfaces of Poplar(Populus euramevicana,P),the performance of Normal Creep(NC)and Mechanical Sorptive Creep(MSC)of GFRP and their influencing factors were tested and analyzed.The test results and analysis show that:(1)The MOE and MOR of Poplar were increased by 17.06%and 10.00%respectively by the glass fiber surface reinforced composite.(2)The surface reinforced P with glass fiber cloth only exhibits the NC pattern of wood and loses the MSC characteristics of wood,regardless of the constant or alternating changes in relative humidity.(3)The instantaneous elastic deformation,viscoelastic deformation,viscous deformation and total creep deflection of GFRP are positively correlated with the stress level of the external load applied to the specimen.Still,the specimen’s creep recovery rate is negatively correlated with the stress level of the external load applied to the specimen.The static creep deflection and viscous deformation of GFRP increase with the increase of the relative humidity of the environment.(4)The MSC maximum creep deflection of GFRP increased by only 7.41%over the NC maximum creep deflection,but the MSC maximum creep deflection of P increased by 199.25%over the NC maximum creep deflection.(5)The Burgers 4-factor model and the Weibull distribution equation can fit the NC and NC recovery processes of GFRP well.

Properties of paper mill sludge–wood fiber–HDPE composites after exposure to xenon-arc weathering

We used paper mill sludge（PMS） to substitute for part of the wood fibers（WF） used to reinforce high density polyethylene（HDPE）.The resulting composites were subjected to xenon-arc weathering.The composite filled with limited PMS（under 10 %） had mechanical properties and aging resistance similar to those without PMS.The composites containing more PMS faded and cracked more readily than those without PMS.Based on the carbonyl index,crystallinity,and wood index,PMS appeared to accelerate the degradation of composites during weathering.Adding PMS to WF–HDPE composites reduced the weathering resistance,and this reduction was not significant if the PMS content did not exceed 20 % of the wood fibers.Therefore,PMS could be used as a reinforcement in wood-plastic composites at levels less than20 % of the wood fiber content.

Surface metal-matrix composites based on AZ91 magnesium alloy via friction stir processing:A review

This monograph presents an overview of friction stir processing(FSP)of surface metal-matrix composites(MMCs)using the AZ91 magnesium alloy.The reported results in relation to various reinforcing particles,including silicon carbide(SiC),alumina(Al_(2)O_(3)),quartz(SiO_(2)),boron carbide(B_(4)C),titanium carbide(TiC),carbon fiber,hydroxyapatite(HA),in-situ formed phases,and hybrid reinforcements are summarized.AZ91 composite fabricating methods based on FSP are explained,including groove filling(grooving),drilled hole filling,sandwich method,stir casting followed by FSP,and formation of in-situ particles.The effects of introducing second-phase particles and FSP process parameters(e.g.,tool rotation rate,traverse speed,and the number of passes)on the microstructural modification,grain refinement,homogeneity in the distribution of particles,inhibition of grain growth,mechanical properties,strength–ductility trade-off,wear/tribological behavior,and corrosion resistance are discussed.Finally,useful suggestions for future work are proposed,including focusing on the superplasticity and superplastic forming,metal additive manufacturing processes based on friction stir engineering(such as additive friction stir deposition),direct FSP,stationary shoulder FSP,correlation of the dynamic recrystallization(DRX)grain size with the Zener–Hollomon parameter similar to hot deformation studies,process parameters(such as the particle volume fraction and external cooling),and common reinforcing phases such as zirconia(ZrO_(2))and carbon nanotubes(CNTs).

Damping performance of SiC nanoparticles reinforced magnesium matrix composites processed by cyclic extrusion and compression

This work dealt with the damping performance and its underlying mechanism in SiC nanoparticles reinforced AZ91D composite(SiC_(np)/AZ91D)processed by cyclic extrusion and compression(CEC).It was found that the CEC process significantly affects the damping performance of the composite due to alterations in the density of dislocations and grain boundaries in the matrix alloy.Although there would be dynamic precipitation of the Mg17Al12 phase during processing which increases the phase interface and limits the mobility of dislocations and grain boundaries.The results also showed that the damping capacity of 1%SiC_(np)/AZ91D composite continuously decreases with adding CEC pass number and it consistently increases with rising the applied temperature.Considering the first derivative of the tanδ-T curve,the dominant damping mechanism based on test temperature can be divided into three regions.These three regions are as follows(i)dislocation vibration of the weak pinning points(≤T_(cr)),(ii)dislocation vibration of the strong pinning points(T_(cr)∼T_(V)),and(iii)grain boundary/interface sliding(≥T_(V))