Working condition recognition of sucker rod pumping system based on 4-segment time-frequency signature matrix and deep learning

High-precision and real-time diagnosis of sucker rod pumping system(SRPS)is important for quickly mastering oil well operations.Deep learning-based method for classifying the dynamometer card(DC)of oil wells is an efficient diagnosis method.However,the input of the DC as a two-dimensional image into the deep learning framework suffers from low feature utilization and high computational effort.Additionally,different SRPSs in an oil field have various system parameters,and the same SRPS generates different DCs at different moments.Thus,there is heterogeneity in field data,which can dramatically impair the diagnostic accuracy.To solve the above problems,a working condition recognition method based on 4-segment time-frequency signature matrix(4S-TFSM)and deep learning is presented in this paper.First,the 4-segment time-frequency signature(4S-TFS)method that can reduce the computing power requirements is proposed for feature extraction of DC data.Subsequently,the 4S-TFSM is constructed by relative normalization and matrix calculation to synthesize the features of multiple data and solve the problem of data heterogeneity.Finally,a convolutional neural network(CNN),one of the deep learning frameworks,is used to determine the functioning conditions based on the 4S-TFSM.Experiments on field data verify that the proposed diagnostic method based on 4S-TFSM and CNN(4S-TFSM-CNN)can significantly improve the accuracy of working condition recognition with lower computational cost.To the best of our knowledge,this is the first work to discuss the effect of data heterogeneity on the working condition recognition performance of SRPS.

Few-shot working condition recognition of a sucker-rod pumping system based on a 4-dimensional time-frequency signature and meta-learning convolutional shrinkage neural network

The accurate and intelligent identification of the working conditions of a sucker-rod pumping system is necessary. As onshore oil extraction gradually enters its mid-to late-stage, the cost required to train a deep learning working condition recognition model for pumping wells by obtaining enough new working condition samples is expensive. For the few-shot problem and large calculation issues of new working conditions of oil wells, a working condition recognition method for pumping unit wells based on a 4-dimensional time-frequency signature (4D-TFS) and meta-learning convolutional shrinkage neural network (ML-CSNN) is proposed. First, the measured pumping unit well workup data are converted into 4D-TFS data, and the initial feature extraction task is performed while compressing the data. Subsequently, a convolutional shrinkage neural network (CSNN) with a specific structure that can ablate low-frequency features is designed to extract working conditions features. Finally, a meta-learning fine-tuning framework for learning the network parameters that are susceptible to task changes is merged into the CSNN to solve the few-shot issue. The results of the experiments demonstrate that the trained ML-CSNN has good recognition accuracy and generalization ability for few-shot working condition recognition. More specifically, in the case of lower computational complexity, only few-shot samples are needed to fine-tune the network parameters, and the model can be quickly adapted to new classes of well conditions.

Research on the dynamic response of connecting rod bearing bush wear of reciprocating machine under variable working conditions

As a type of reciprocating machine, the reciprocating compressor has a compact structure and many excitation sources.Once the small end bearing of the connecting rod is worn, it is easy to cause the sintering of the bearing and the abnormal vibration of the body.Based on the characteristics of poor lubrication state and complex force of connecting rod small head bearing, a mixed lubrication model considering oil groove feed was established, and the dynamic simulation of the reciprocating compressor model with lubricated bearings was carried out;considering different speeds and gas load conditions, the law of the impact of the eigenvalues changing with working conditions was explored.The fault simulation experiment was carried out by selecting representative working conditions, which verified the correctness of the simulation method.The study found that two contact collisions between the pin and the bearing bush occurred in one cycle, the collision impact was more severe under the wear fault, and the existence of the gap made the dynamic response more sensitive to the change of working conditions.This research provides ideas for the location and feature extraction of fault symptom signal angular segments in the process of complex measured signal processing.

The laparoscopic rating scale for the evaluation of working conditions for surgical treatment of super-obesity

In this technical note,a novel rating scale(abdominal integral index)was introduced for assessing the conditions of the working laparoscopic space based on linear measurements to select the optimal one or two-stage surgical treatment for super-obesity.Patients with the same height and similar BMI values had different rating scale scores,reflecting different conditions of laparoscopic bariatric surgery.The rating scale helps surgeons and patients make a safe option for surgery,depending on the experience of the surgeon and technical laparoscopic conditions.

A new diagnostic method for identifying working conditions of submersible reciprocating pumping systems

The submersible pumping unit is a new type of pumping system for lifting formation fluids from onshore oil wells, and the identification of its working condition has an important influence on oil production. In this paper we proposed a diagnostic method for identifying the working condition of the submersible pumping system. Based on analyzing the working principle of the pumping unit and the pump structure, different characteristics in loading and unloading processes of the submersible linear motor were obtained at different working conditions. The characteristic quantities were extracted from operation data of the submersible linear motor. A diagnostic model based on the support vector machine （SVM） method was proposed for identifying the working condition of the submersible pumping unit, where the inputs of the SVM classifier were the characteristic quantities. The performance and the misjudgment rate of this method were analyzed and validated by the data acquired from an experimental simulation platform. The model proposed had an excellent performance in failure diagnosis of the submersible pumping system. The SVM classifier had higher diagnostic accuracy than the learning vector quantization （LVQ） classifier.

Model Parameter Transfer for Gear Fault Diagnosis under Varying Working Conditions

Gear fault diagnosis technologies have received rapid development and been effectively implemented in many engineering applications.However,the various working conditions would degrade the diagnostic performance and make gear fault diagnosis(GFD)more and more challenging.In this paper,a novel model parameter transfer(NMPT)is proposed to boost the performance of GFD under varying working conditions.Based on the previous transfer strategy that controls empirical risk of source domain,this method further integrates the superiorities of multi-task learning with the idea of transfer learning(TL)to acquire transferable knowledge by minimizing the discrepancies of separating hyperplanes between one specific working condition(target domain)and another(source domain),and then transferring both commonality and specialty parameters over tasks to make use of source domain samples to assist target GFD task when sufficient labeled samples from target domain are unavailable.For NMPT implementation,insufficient target domain features and abundant source domain features with supervised information are fed into NMPT model to train a robust classifier for target GFD task.Related experiments prove that NMPT is expected to be a valuable technology to boost practical GFD performance under various working conditions.The proposed methods provides a transfer learning-based framework to handle the problem of insufficient training samples in target task caused by variable operation conditions.

A dynamic size-based time series feature and application in identification of zinc flotation working conditions

Conventional feature description methods have large errors in froth features due to the fact that the image during the zinc flotation process of froth flotation is dynamic,and the existing image features rarely have time series information.Based on the conventional froth size distribution characteristics,this paper proposes a size trend core feature(STCF)considering the froth size distribution,i.e.,a feature centered on the time series of the froth size distribution.The core features of the trend are extracted,the inter-frame change factor and the inter-frame stability factor are given and two calculation methods of the feature factors are proposed.Meanwhile,the STCF feature algorithm was established based on the core features by adding the inter-frame change factor and the inter-frame stability factor.Finally,a flotation condition recognition model based on BP neural network was established.The experiments show that the recognition model has achieved excellent results,proving that the method proposed effectively overcomes the limitation of the lack of dynamic information in the existing traditional size distribution features and the introduction of the two factors can improve the classification accuracy to varying degrees.

A Method of Shield Attitude Working Condition Classification

Aiming at solving shield attitude rectification failure problem,a method of shield working condition classification based on support vector data description( SVDD) was introduced. Shield attitude mechanics model containing priori knowledge was helpful to feature selection. SVDD handled the one class classification problem and a decision function for attitude rectification was proposed. Experimental results indicate that the method is able to accomplish the shield attitude working condition classification.

The Relationship between Working Conditions and Adverse Health Symptoms of Employee in Solar Greenhouse

To determine the correlation between the working environment and the health status of employees in solar greenhouse, 1171 employees were surveyed. The results show the ＇Greenhouse diseases＇ are affected by many factors. Among general uncomforts, the morbidity of the bone and joint damage is the highest and closely related to labor time and age. Planting summer squash and wax gourd more easilv cause skin pruritus.

DTCWT-based zinc fast roughing working condition identification

The surface texture of mineral flotation froth is well acknowledged as an important index of the flotation process.The surface texture feature closely relates to the flotation working conditions and hence can be used as a visual indicator for the zinc fast roughing working condition. A novel working condition identification method based on the dual-tree complex wavelet transform(DTCWT) is proposed for process monitoring of zinc fast roughing.Three-level DTCWT is implemented to decompose the froth image into different directions and resolutions in advance, and then the energy parameter of each sub-image is extracted as the froth texture feature. Then, an improved random forest integrated classification(i RFIC) with 10-fold cross-validation model is introduced as the classifier to identify the roughing working condition, which effectively improves the shortcomings of the single model and overcomes the characteristic redundancy but achieves higher generalization performance. Extensive experiments have verified the effectiveness of the proposed method.

Effect of working condition on thermal stress of NiFe_2O_4-based cermet inert anode in aluminum electrolysis

Based on the FEA software ANSYS,a model was developed to simulate the thermal stress distribution of inert anode.In order to reduce its thermal stress,the effect of some parameters on thermal stress distribution was investigated,including the temperature of electrolyte,the current,the anode cathode distance,the anode immersion depth,the surrounding temperature and the convection coefficient between anode and circumstance.The results show that there exists a large axial tensile stress near the tangent interface between the anode and bath,which is the major cause of anode breaking.Increasing the temperature of electrolyte or the anode immersion depth will deteriorate the stress distribution of inert anode.When the bath temperature increases from 750 to 970 ℃,the maximal value and absolute minimal value of the 1st principal stress increase by 29.7% and 29.6%,respectively.When the anode immersion depth is changed from 1 to 10 cm,the maximal value and absolute minimal value of the 1st principal stress increase by 52.1% and 65.0%,respectively.The effects of other parameters on stress distribution are not significant.

An Intelligent Diagnosis Method of the Working Conditions in Sucker-Rod Pump Wells Based on Convolutional Neural Networks and Transfer Learning

In recent years,deep learning models represented by convolutional neural networks have shown incomparable advantages in image recognition and have been widely used in various fields.In the diagnosis of sucker-rod pump working conditions,due to the lack of a large-scale dynamometer card data set,the advantages of a deep convolutional neural network are not well reflected,and its application is limited.Therefore,this paper proposes an intelligent diagnosis method of the working conditions in sucker-rod pump wells based on transfer learning,which is used to solve the problem of too few samples in a dynamometer card data set.Based on the dynamometer cards measured in oilfields,image classification and preprocessing are conducted,and a dynamometer card data set including 10 typical working conditions is created.On this basis,using a trained deep convolutional neural network learning model,model training and parameter optimization are conducted,and the learned deep dynamometer card features are transferred and applied so as to realize the intelligent diagnosis of dynamometer cards.The experimental results show that transfer learning is feasible,and the performance of the deep convolutional neural network is better than that of the shallow convolutional neural network and general fully connected neural network.The deep convolutional neural network can effectively and accurately diagnose the working conditions of sucker-rod pump wells and provide an effective method to solve the problem of few samples in dynamometer card data sets.

Research progress and prospects on machinery monitoring under varying working condition

A general review is given about the research progress of the rotating machinery condition monitoring under varying working condition. The major typical methods for analyzing are reviewed,including their progress,deficiencies and capabilities. Some prospects are given finally.

大豆调质塔下料器的效率及平稳性数值仿真研究

为了提高大豆调质塔下料器的工作效率和下料平稳性,结合离散元方法模拟大豆在下料器内的运动过程,分析转子叶片数量、淌料板角度、进出料口夹角对下料器工作效率和下料平稳性的影响。结果表明:当下料器转速为12 r/min时,转子叶片数量对下料器的工作效率和下料平稳性呈显著的负相关关系。淌料板角度对下料器的工作效率及平稳性影响不明显,但会导致物料在进料口处残留。进出料口夹角值越大,下料器的工作效率越低,但下料平稳性越好。研究表明,当转子叶片数量为6个,淌料板角度为40°,进-出料口夹角为180°时,下料器的工作效率及平稳性综合达到最优。

Describing failure in geomaterials using second-order work approach

Geomaterials are known to be non-associated materials. Granular soils therefore exhibit a variety of failure modes, with diffuse or localized kinematical patterns. In fact, the notion of failure itself can be confusing with regard to granular soils, because it is not associated with an obvious phenomenology. In this study, we built a proper framework, using the second-order work theory, to describe some failure modes in geomaterials based on energy conservation. The occurrence of failure is defined by an abrupt increase in kinetic energy. The increase in kinetic energy from an equilibrium state, under incremental loading, is shown to be equal to the difference between the external second-order work,involving the external loading parameters, and the internal second-order work, involving the constitutive properties of the material. When a stress limit state is reached, a certain stress component passes through a maximum value and then may decrease. Under such a condition, if a certain additional external loading is applied, the system fails, sharply increasing the strain rate. The internal stress is no longer able to balance the external stress, leading to a dynamic response of the specimen. As an illustration, the theoretical framework was applied to the well-known undrained triaxial test for loose soils. The influence of the loading control mode was clearly highlighted. It is shown that the plastic limit theory appears to be a particular case of this more general second-order work theory. When the plastic limit condition is met, the internal second-order work is nil. A class of incremental external loadings causes the kinetic energy to increase dramatically, leading to the sudden collapse of the specimen, as observed in laboratory.

Exploring the factors affecting electric bicycle riders'working conditions and crash involvement in Ningbo,China

The rapid development of the delivery industry brings convenience to modern society.However,the high rates of crashes and the survival of electric bicycle(e-bike)riders in the delivery industry raise concerns.The primary objective of this study is to explore the factors affecting delivery e-bike riders’stressful work pressure and crash involvement in China.Data were collected by a questionnaire survey administered in the city of Ningbo,China.A bivariate ordered probit(BOP)model was developed to simultaneously examine the factors associated with both the working conditions of delivery e-bike riders and their involvement in crashes.The marginal effects for the contributory factors were calculated to quantify their impacts on the outcomes.The results showed that the BOP model can account for commonly unobserved characteristics of the working conditions and crash involvement of delivery e-bike riders.The BOP model results showed that the stressful working conditions of delivery e-bike riders were affected by the number of orders and delivery time and rider age and risky riding behaviors.Delivery rider involvement in crashes was affected by the number of orders,strength of the punishment for traffic violations,and familiarity with traffic regulations.It was also found that stressful working conditions and crash involvement were strongly and positively correlated.The findings of this study can enhance our understanding of the factors that affect the working conditions and delivery rider crash involvement.Based on the results,some suggestions regarding public policy,risky riding behaviors,safety promotion,and stronger corporate governance rules were discussed to increase the targeted safety-related interventions for delivery ebike riders in Ningbo,China.

Analysis on the Failure Causes of the Collapsed Tubing in an Oil Well

Due to the influence of multiple factors such as internal and external formation and mechanical pressure, medium corrosion and construction operation environment, a tubing collapse failure occurred in an oil well. In order to determine the failure cause of the tubing, physical and chemical tests and mechanical properties analysis were carried out on the failed tubing sample and the intact tubing. The results show that the chemical composition, ultrasonic and magnetic particle inspection, metallographic test, Charpy impact energy and external pressure mechanical property test of the failed tubing all meet the requirements of API Spec 5CT-2021 standard, but the yield strength of the failed tubing does not meet the requirements of API Spec 5CT-2021 standard. Through the analysis of the working conditions, it can be seen that the anti-extrusion strength of the tubing collapse does not meet the API 5C3 anti-extrusion strength standard. The failure type of the well tubing is tubing collapse caused by large internal and external pressure difference.

Improved deep residual shrinkage network for a multi-cylinder heavy-duty engine fault detection with single channel surface vibration

The health monitoring and fault diagnosis of heavy-duty engines are increasingly important for energy storage ecosystem. During operation, vibration characters corresponding to the specific fault need to be extracted from the overall system vibration. Faulty characteristics emanating from one single cylinder are also mixed with those from other cylinders. Besides, the change of working condition brings strong nonlinearities in surface vibration. To solve these problems, an improved deep residual shrinkage network (IDRSN) is developed for detecting diverse engine faults at various degrees using single channel surface vibration signal. Within IDRSN, a wide convolution kernel is utilized in first convolution layer to capture the long-term fault-related impacts and eliminate the short-time random impact. The residual network module is adopted to enhance the focus the relevant components of vibration signals. Mini-batch training strategy is used to improve the model stability. Meanwhile, Gradient-weighted class activation map is adopted to assess the consistency between the learned knowledge and the fault-related information. The IDRSN is implemented to diagnosing a diesel engine under various faults, faulty degrees and operating speeds. Comparisons with existing models are analyzed in terms of hyper-parameters, training samples, noise resistance, and visualization. Results demonstrate the proposed IDRSN's superior performance on fault diagnosis accuracy, stability, anti-noise performance, and anti-interference performance. An average accuracy rate of 98.38 % was achieved by the proposed IDRSN, in comparison to 96.64 % and 93.56 % achieved by the DRSN and the wide-kernel deep convolutional neural network respectively. These results highlight the proposed IDRSN's superiority in diagnosing multiple faults under various working conditions, offering a low-cost, highly effective, and applicable approach for complex fault diagnosis tasks.

Research on typical operating conditions of hydrogen production system with off-grid wind power considering the characteristics of proton exchange membrane electrolysis cell

Hydrogen energy,with its abundant reserves,green and low-carbon characteristic,high energy density,diverse sources,and wide applications,is gradually becoming an important carrier in the global energy transformation and development.In this paper,the off-grid wind power hydrogen production system is considered as the research object,and the operating characteristics of a proton exchange membrane(PEM)electrolysis cell,including underload,overload,variable load,and start-stop are analyzed.On this basis,the characteristic extraction of wind power output data after noise reduction is carried out,and then the self-organizing mapping neural network algorithm is used for clustering to extract typical wind power output scenarios and perform weight distribution based on the statistical probability.The trend and fluctuation components are superimposed to generate the typical operating conditions of an off-grid PEM electrolytic hydrogen production system.The historical output data of an actual wind farm are used for the case study,and the results confirm the feasibility of the method proposed in this study for obtaining the typical conditions of off-grid wind power hydrogen production.The results provide a basis for studying the dynamic operation characteristics of PEM electrolytic hydrogen production systems,and the performance degradation mechanism of PEM electrolysis cells under fluctuating inputs.

二氧化碳汽车空调器变工况性能分析

建立了超临界二氧化碳汽车空调器循环计算模型 ,结合美国Illinois大学制冷空调中心 (ACRC)二氧化碳汽车空调样机实验结果 ,对两种压缩机转速和两种气体冷却器空气进口温度的不同组合条件下的工况 ,进行了循环计算 ,并对计算结果作了分析。计算结果表明 ,压缩机转速越高 ,或者气体冷却器空气进口温度越高 ,二氧化碳汽车空调的工况越恶劣 。