In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns ...In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns at the output side of each roller tends to decrease one by one.Afterwards,a computing formula of wrap angle of yarn passing through the feed roller is deduced by application of triangle geometry method.By analyzing the effect of each parameter on the yarn tension,values of the space between rollers and the roller diameter are proposed for design reference,and relations between the yarn tension and the two key parameters,the friction coefficient of roller surface and the speed of rollers,are illustrated in detail.Consequently,a policy is drawn out to control the yarn tension.The results of this paper provide not only theory foundation for empirical settings of the operational parameters of tufting machine,but also theory support for further research on yarn tension-control methods.展开更多
A method of visual estimate of yarn spinning tension on worsted ring spinning frame is pro-posed. This method is based on pragmatized classical theory of spinning balloon, and is supportedby experimental data.
Based on the work and energy principle as explained inprevious literatures,the yarn tension at peeling point inrotor spinning was analyzed and calculated numericallyin this paper.The results show how raw materials,rot...Based on the work and energy principle as explained inprevious literatures,the yarn tension at peeling point inrotor spinning was analyzed and calculated numericallyin this paper.The results show how raw materials,rotorspeed,rotor diameter,yarn linear density and navel de-sign can have certain definite effects on the tension valueat the peeling point.展开更多
For the local catenary path of yarn in steady motion fre-quently encountered in textile processing,this paper studiesthe mathematical expression of its geometrical configurationand tension variation,as well as the cur...For the local catenary path of yarn in steady motion fre-quently encountered in textile processing,this paper studiesthe mathematical expression of its geometrical configurationand tension variation,as well as the curve inclination angleand its maximum suspending deflection.The final math-ematical equations and graphical curves are all presented indimensionless forms,as they are more general and universalthan dimensional expressions and graphs.On the otherhand,we can also find out the catenary yarn tension fromexperimentally measured geometrical parameters by calcula-tions based on these graphs or mathematical expressions asgiven in the paper.展开更多
Considering the changes of ply yarn 's structure parameters during the axial extension,a new model has been proposed for predicting the tensile curve of polyester twisted ply yarn under large deformation without t...Considering the changes of ply yarn 's structure parameters during the axial extension,a new model has been proposed for predicting the tensile curve of polyester twisted ply yarn under large deformation without the tensile strength tests.The relationships between the structural parameters and tensile properties under large deformation were considered.The feasibility and accuracy of the model were studied by comparing the predictive results and the experimental ones.The structural parameters in the model were acquired under every strain before rupture.The radial dimension and twist angle of the yarn were obtained by an observation platform and image processing technique.The true modulus of the yarn was obtained indirectly from the tensile data of the single yarn and the mathematical equations.The tensile curves of the yarns at different twist levels for predicting were plotted.The results demonstrated that the predicted curve tendency and the values were quite close to the experimental ones.The model exhibited a good applicability to predict the tensile curves for low and medium twist yarns.展开更多
The structure of a hollow spindle wrap spun yarn depends greatly on the steadiness of bindertension and of balloon rotation.The two commonly used binder bobbin forms,the cop type andthe flanged type,both as sources of...The structure of a hollow spindle wrap spun yarn depends greatly on the steadiness of bindertension and of balloon rotation.The two commonly used binder bobbin forms,the cop type andthe flanged type,both as sources of spinning condition fluctuation,are examined in order to revealtheir effects on the wrap spun yarn structure.False twist is introduced on hollow spindle spinningmachines in order to avoid strand breaks before it is tightly wrapped up.However,an investigationof the false twisti g-wrapping process shows that this inevitably causes irregular yarn tortuosity.展开更多
By studying the variations of balloon height and of wind-ing radius in any one winding layer of ring spinning, the formula for determining the winding tension in any layer is derived, and then the overall tension vari...By studying the variations of balloon height and of wind-ing radius in any one winding layer of ring spinning, the formula for determining the winding tension in any layer is derived, and then the overall tension variation throughout all winding layers can be computed. A meth-od of measuring the winding tension is also introduced here, with the measured results agreeing with the com-puted ones, and so the reliable relationship between winding tension, speed and ring traveller weight can be thus obtained. The highest allowable spindle speed is also discussed.展开更多
文摘In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns at the output side of each roller tends to decrease one by one.Afterwards,a computing formula of wrap angle of yarn passing through the feed roller is deduced by application of triangle geometry method.By analyzing the effect of each parameter on the yarn tension,values of the space between rollers and the roller diameter are proposed for design reference,and relations between the yarn tension and the two key parameters,the friction coefficient of roller surface and the speed of rollers,are illustrated in detail.Consequently,a policy is drawn out to control the yarn tension.The results of this paper provide not only theory foundation for empirical settings of the operational parameters of tufting machine,but also theory support for further research on yarn tension-control methods.
文摘A method of visual estimate of yarn spinning tension on worsted ring spinning frame is pro-posed. This method is based on pragmatized classical theory of spinning balloon, and is supportedby experimental data.
文摘Based on the work and energy principle as explained inprevious literatures,the yarn tension at peeling point inrotor spinning was analyzed and calculated numericallyin this paper.The results show how raw materials,rotorspeed,rotor diameter,yarn linear density and navel de-sign can have certain definite effects on the tension valueat the peeling point.
文摘For the local catenary path of yarn in steady motion fre-quently encountered in textile processing,this paper studiesthe mathematical expression of its geometrical configurationand tension variation,as well as the curve inclination angleand its maximum suspending deflection.The final math-ematical equations and graphical curves are all presented indimensionless forms,as they are more general and universalthan dimensional expressions and graphs.On the otherhand,we can also find out the catenary yarn tension fromexperimentally measured geometrical parameters by calcula-tions based on these graphs or mathematical expressions asgiven in the paper.
基金“111 Project” Biomedical Textile Materials Science and Technology,China(No.B07024)The Key(Keygrant)Project of Chinese Ministry of Education,China(No.113027A)
文摘Considering the changes of ply yarn 's structure parameters during the axial extension,a new model has been proposed for predicting the tensile curve of polyester twisted ply yarn under large deformation without the tensile strength tests.The relationships between the structural parameters and tensile properties under large deformation were considered.The feasibility and accuracy of the model were studied by comparing the predictive results and the experimental ones.The structural parameters in the model were acquired under every strain before rupture.The radial dimension and twist angle of the yarn were obtained by an observation platform and image processing technique.The true modulus of the yarn was obtained indirectly from the tensile data of the single yarn and the mathematical equations.The tensile curves of the yarns at different twist levels for predicting were plotted.The results demonstrated that the predicted curve tendency and the values were quite close to the experimental ones.The model exhibited a good applicability to predict the tensile curves for low and medium twist yarns.
文摘The structure of a hollow spindle wrap spun yarn depends greatly on the steadiness of bindertension and of balloon rotation.The two commonly used binder bobbin forms,the cop type andthe flanged type,both as sources of spinning condition fluctuation,are examined in order to revealtheir effects on the wrap spun yarn structure.False twist is introduced on hollow spindle spinningmachines in order to avoid strand breaks before it is tightly wrapped up.However,an investigationof the false twisti g-wrapping process shows that this inevitably causes irregular yarn tortuosity.
文摘By studying the variations of balloon height and of wind-ing radius in any one winding layer of ring spinning, the formula for determining the winding tension in any layer is derived, and then the overall tension variation throughout all winding layers can be computed. A meth-od of measuring the winding tension is also introduced here, with the measured results agreeing with the com-puted ones, and so the reliable relationship between winding tension, speed and ring traveller weight can be thus obtained. The highest allowable spindle speed is also discussed.
