Reductive leaching of zinc and indium from industrial zinc ferrite particulates in sulphuric acid media

Zinc ferrite is the principal constituent in zinc neutral-leach residue（NLR） which is commonly treated by hot-acid leaching in electrolytic zinc plants. Reductive leaching of zinc ferrite with sphalerite concentrate as a reducing agent was performed. It was found that leaching of zinc ferrite in the presence of sphalerit concentrate was a viable process that effectively extracted zinc and indium and converted Fe^3＋ into Fe^2＋ at the same time. Reflux leaching tests by two stages were performed to achieve extractions of 98.1% for zinc and 97.5% for indium, and a Fe^2＋/Fe^3＋ molar ratio of 9.6 in leach solution was also obtained. The leaching behaviors of other elements, such as iron, copper and tin were also studied. The results showed that iron and copper were completely leached, whereas tin presented lower extraction values.

Selective reduction process of zinc ferrite and its application in treatment of zinc leaching residues

The traditional zinc hydro-metallurgy generates a large amount of zinc ferrite residue rich in valuable metals. The separation of iron is crucial for resource recycling of valuable metals in zinc ferrite residue. A novel selective reduction roasting？leaching process was proposed to separate zinc and iron from zinc leaching residue which contains zinc ferrite. The thermodynamic analysis was employed to determine the predominant range of Fe3O4 and ZnO during reduction roasting process of zinc ferrite. Based on the result of thermodynamic calculation, we found thatV（CO）/V（CO＋CO2） ratio is a key factor determining the phase composition in the reduction roasting product of zinc ferrite. In the range ofV（CO）/V（CO＋CO2） ratio between 2.68% and 36.18%, zinc ferrite is preferentially decomposed into Fe3O4 and ZnO. Based on thermogravimetric （TG） analysis, the optimal conditions for reduction roasting of zinc ferrite are determined as follows： temperature 700？750 °C, volume fraction of CO 6% and V（CO）/V（CO＋CO2） ratio 30%. Based on the above results, zinc leaching residue rich in zinc ferrite was roasted and the roasted product was leached by acid solution. It is found that zinc extraction rate in zinc leaching residue reaches up to 70% and iron extraction rate is only 18.4%. The result indicates that zinc and iron can be effectively separated from zinc leaching residue.

Thermodynamics and kinetics of carbothermal reduction of zinc ferrite by microwave heating

The kinetics of carbon reduction of ZnFe2O4 in the temperature range of 550-950 °C was investigated in a microwave tank-type reactor. The mechanism of formation of ZnO and Fe3O4/FeO by the decomposition of ZnFe2O4 was detailed using the equilibrium calculations and thermodynamics analysis by HSC chemistry software 6.0. In addition, the effects of decomposition temperature, the C/ZnFe2O4 ratio, the particle size and the microwave power were assessed on the kinetics of decomposition. Zn recovery as high as 97.93%could be achieved at a decomposition temperature of 750 °C with C/ZnFe2O4 ratio of 1：3, particle size of 61-74 μm and microwave power of 1200 W. The kinetics of decomposition was tested with different kinetic models and carbon gasification control mechanism was identified to be the appropriate mechanism. The activation energy for the carbon gasification reaction was estimated to be 38.21 kJ/mol.

Preparation and characterization of composite microspheres of nano zinc ferrite/poly(D,L-lactide-co-alanine)

Magnetic nano zinc ferrite fliuds were synthesized using an improved liquid phase chemical method, which would be used to replace tradditional iron oxides magnetic material. A novel copolymer （PLAA） with D, L-lactide （D, L-LA） and alanine was synthesized using stannous octoate as initiator. Magnetic polymer microspheres were fabricated with nano zinc ferrite fluid coated with alanine modified poly lactide. These as-prepared zinc ferrite fluids, modified poly lactide and magnetic composites, were characterized with X-ray diffraction diffractometer, FT-IR spectrometer, nuclear magnetic resonance spectrometer, scanning electron microscope, transmission electron microscope, vibrating sample magnetometer, and thermogravimetric analyzer. The results demonstrate that the as-prepared zinc ferrite is spinel type of ZnFe2O4 nano crystals with particle size of 20-45 nm and magnetization of 32×10^-3 A.m2. Alanine is copolymerized with lactide, and the prepared composite magnetic microsphere is coated with the modified polylactide, with mass fraction of 45.5% of PLA, particle size ranging from 80-300 nm, and magnetization of 10.6×10^-3 A·m^2, which suggests ZnFe2O4 enjoys a stable magnetization after being coated by polymer.

Characteristics of the reduction behavior of zinc ferrite and ammonia leaching after roasting

A novel method for recovering zinc from zinc ferrite by reduction roasting–ammonia leaching was studied in this paper. The reduction thermodynamic of zinc ferrite by CO was analyzed. The effects of roasting parameters on the phase transformation and conversion rate of zinc ferrite, and the leaching behavior of zinc from the reductive roasted samples by ammonia leaching, were experimentally investigated. The mineralogical phase compositions and chemical compositions of the samples were characterized by X-ray diffraction and chemical titration methods, respectively. The results showed that most of the zinc ferrite was transformed to zinc oxide and magnetite after weak reduction roasting. 86.43% of the zinc ferrite was transformed to zinc oxide under the optimum conditions: CO partial pressure of 25%, roasting temperature of 750°C, and roasting duration of 45 min. Finally, under the optimal leaching conditions, 78.12% of zinc was leached into the solution from the roasted zinc ferrite while all iron-bearing materials were kept in the leaching residue. The leaching conditions are listed as follows: leaching duration of 90 min,ammonia solution with 6 mol/L concentration, leaching temperature of 50°C, solid-to-liquid ratio of 40 g/L, and stirring speed of 200 r/min.

Bench-Scale Testing of Zinc Ferrite Sorbent for Hot Gas Clean-up

Advanced integrated gasification combined cycle （IGCC） power generation systems require the development of high-temperature, regenerable desulfurization sorbents, which are capable of removing hydrogen sulfide from coal gasifier gas to very low levels. In this paper, zinc ferrites prepared by co-precipitation were identified as a novel coal gas desulfurization sorbent at high temperature. Preparation of zinc ferrite and effects of binders on pore volume, strength and desulfurization efficiency of zinc ferrite desulfurizer were studied. Moreover, the behavior of zinc ferrite sorbent during desulfurization and regeneration under the temperature range of 350-400 ℃ are investigated. Effects of binders on the pore volume, mechanical strength and desulfurization efficiency of zinc ferrite sorbents indicated that the addition of kaolinite to zinc ferrite desulfurizer seems to be superior to other binders under the experimental conditions.

Synthesis and Characterization of Trivalent Al Substituted Zinc Ferrite using Ethylene Diamine (EDA) as Ligand

Nano domain Al substituted Zinc ferrite was prepared by chemical route using Ethylene Diamine as ligand.High purity precursors nitrate salts of Zinc,Fe(3+),Al(3+)were utilized along with citric acid which acts as both fuel and complexing agent.Two different molar ratios of Zn(2+):(Fe3+):Al(3+)is 1:1.5:0.5 and 1:1.25:0.75.After ensuring proper mix of the solution Ethylene diamine was added dropwise to form a gel like mass with proper pH control.Before annealing,thermal analysis was carried to determine the crystallization/phase transition zone.Drying was carried in several stages.Initially,gel like mass was obtained after drying at 40°C while pH was about 7.Drying of gel was carried in oil bath at about 90°C and powdered mass obtained was grinded followed by auto combustion at 150°C for 60 minutes before annealing at 150°C,350°C,650°C,950°C for 2 hours to ensure the phase formation.Crystallite size,lattice strain and lattice parameters were studied from XRD analysis.

Effect of Sintering Conditions on Structure of Manganese Zinc Ferrite Powders

The structures of the Mn-Zn ferrites synthesized under different sintering conditions by the sol-gel method were investigated by the X-ray diffraction （XRD） and the scanning electron microscopy （SEM） with focus on two factors： the pre-sintering treatment and the calcining time. The results show that the sintering conditions have significant effects on the structures and the particle size of the Mn-Zn ferrites. Compared with the products without pre-sintering, those pre-sintered at 500℃ have a single phase and no diffraction peaks of Fe2O3 that could be found. The effects of the pre-sintering temperature on the structures of the ferrites were also studied. As a result, 500℃ proves to be the favorite in the pre-sintering treatment. The XRD patterns of the ferrites calcined at 1 200℃ for 6 h will present diffraction peaks of pure crystallization of spinel phase while those for 2 h or 4 h will show peaks of Fe2O3. The SEM also bears witness to well-grown grains of pure Mn-Zn ferrites if calcined for 6 hours.

Preparation and Microstructure of Spinel Zinc Ferrite ZnFe_2O_4 by Co-precipitation Method

Spinel zinc ferrites ZnFe2O4, prepared by co-precipitation method using the zinc nitrate Zn（NO3）2·6H2O and ferric nitrate Fe（NO3）3·2H2O as the raw materials, were characterized by the thermo gravimetric analysis （TG） and differential scanning calorimeter （DSC）, X-ray diffraction （XRD） and scanning electron microscope （SEM）. The influence of synthesis conditions, such as Zn/Fe molar ratio, pH value, the sintering temperature and time, on the microstructures was detailedly investigated. The relationships between the microstructures and the synthesis conditions were discussed. The results show that the pure spinel zinc ferrites ZnFe2O4 are formed when the Zn/Fe molar ratio is 1.05∶2 at pH=8.5 or Zn/Fe molar ratio is 1∶2 at Ph=9-10, and the precursors are sintered at 1100 ℃ for 4 h. Especially no other phases are observed when the Zn/Fe molar ratio is 1∶2 at pH=10 and the precursor is sintered above 700 ℃ for 4 h. The higher sintering temperature and longer sintering time contribute to grain growth.

Preparation, characterization and photocatalytic properties of nanometer zinc ferrite

A combustion synthesis method was adapted for the efficient preparation ofpure zinc ferrite particles (ZnFe_2O_4). It is based on the exothermic reaction of the correspondingmetal nitrates with a reducing agent, to produce extremely fine-grained ashes that readily convertinto pure ZnFe_2O_4 with treating thermally. The composition and microstructure of the so-obtainedsamples were studied by XRD (X-ray powder diffraction), TEM (Transmission Electron Microscopy) andAFM (Atomic Force Microscopy). These results showed that the range of particle size of ZnFe_2O_4 isabout 15-25 nm. Photocatalytic activities of nanometer ZnFe_2O_4 were also evaluated by degradationof the curcumin solution.

HYDROTHERMAL SYNTHESIS OF NANO-METER MICROPOROUS ZINC FERRITE

Nano-meter microporous zinc ferrite was prepared by a hydrothermal method, using triethylamine as a template. Adsorption curves showed that the product had a microporous structure. The effects of precursor pH, reaction temperature and reaction time on the preparation were studied, yielding optimal conditions: pH=11, 448 K, 360 min. The morphology of zinc ferrite as observed by TEM, showed that zinc ferrite was well-crystallized and well-dispersed with little conglomeration.

Cation ratio and oxygen defects for engineering the magnetic transition of monodisperse nonstoichiometric zinc ferrite nanoparticles

Monodisperse nonstoichiometric zinc ferrite nanoparticles with a tunable size of 4.1–32.2 nm are fabricated via thermal decomposition. An extrinsic impurity phase of the ZnO component is present in the zinc ferrite nanoparticles with a size of <10 nm, but this phase can be eliminated after the air annealing treatment. The atom ratio of Zn/Fe and concentration of oxygen vacancies decrease as the particle size of zinc ferrite increases, causing magnetic transition from superparamagnetism to ferromagnetism. The X-ray magnetic circular dichroism spectra reveal that the spin magnetic moments of Fe^(3+)are reduced, and the orbital magnetic moments are frozen with the increasing atom ratio of Zn/Fe. Therefore,saturation magnetization decreases. The saturation magnetizations of all the zinc ferrite nanoparticles decrease after the air annealing treatment, suggesting that oxygen vacancies considerably influence the magnetic properties. The air annealing treatment can minimize the number of oxygen defects,which trigger some of the Fe^(3+)–OV–Fe^(3+)ferrimagnetic couplings to transfer into the Fe^(3+)–O^(2-)–Fe^(3+)antiferromagnetic couplings. This work provides new insights regarding the magnetic performance of spinel ferrites by tuning the stoichiometric ratio and oxygen defects.

Effect of Sintering Temperature and Zinc Content on Some Properties of Li-Zn Ferrites

Li-Zn mixed ferrites with composition formula ZnxLi0.5-x/2Fe2.5-x/2O4 (0.2≤x≤0.8) were prepared by the usual ceramic method in 1000~1150℃. The effects of Zn substitution and sintering temperature on the formation, densification, microstructure and a.c. electrical conductivity have been studied. Under the effect of changing the firing temperature and Zn content, high sintered Li-Zn ferrite bodies are achieved. More fine structure bodies having high electrical resistance are obtained at high Zn content

Element distribution of high iron-bearing zinc calcine in high gradient magnetic field

High gradient magnetic separation was conducted in order to separate insoluble zinc ferrite from zinc calcine before acid leaching of hydrometallurgical process. Chemical composition and structural characterization of zinc calcine were studied via inductively coupled plasma （ICP）, X-ray diffraction （XRD）, Mossbauer spectra, scanning electron microscopy （SEM） and laser particle analysis （LPA）. The parameters of magnetic separation which affect the distribution of zinc ferrite and undesired elements, such as calcium, sulfur and lead in magnetic concentrate were investigated. The results of high gradient magnetic separation indicate that more than 85% of zinc ferrite is distributed into magnetic concentrate from the zinc calcine under the magnetic induction of 0.70 T. In addition, about 60% of calcium and 40% of sulfur distribute in non magnetic phases of tailings during magnetic separation process. Most of lead distributes uniformly along the zinc calcine in superfine particle size.

Preparation of Regenerated Silk Fibroin Hybrid Fibers with Hydrogen Peroxide Sensing Properties by Wet Spinning

Silk is widely used in the production of high-quality textiles.At the same time,the amount of silk textiles no longer in use and discarded is increasing,resulting in significant waste and pollution.This issue is of great concern in many countries where silk is used.Hydrogen peroxide as a naturally occurring compound is an important indicator of detection in both biology and the environment.This study aims to develop a composite fiber with hydrogen peroxide-sensing properties using discarded silk materials.To achieve this goal,firstly,polydopamine(PDA)was used to encapsulate the ZnFe_(2)O_(4) NPs to achieve the improvement of dispersion,and then regenerated silk fibroin(RSF)and PDA@ZnFe_(2)O_(4)/RSF hybrid fibers are prepared by wet spinning.Research has shown that PDA@ZnFe_(2)O_(4)/RSF demonstrates exceptional sensitivity,selectivity,and stability in detecting hydrogen peroxide,while maintaining high mechanical strength.Furthermore,the complete hybridization of PDA@ZnFe_(2)O_(4) with silk fibroin not only results in the combination of the durability of silk fibroin and PDA@ZnFe_(2)O_(4)’s rigidity,ensuring a reliable service life,but also makes PDA@ZnFe_(2)O_(4)/RSF exhibit excellent catalytic activity and biocompatibility.Therefore,the composite fiber exhibits exceptional mechanical properties and reliable hydrogen peroxide sensing capabilities,making it a promising material for biological and medical applications.

Isothermal reduction kinetics of zinc calcine under carbon monoxide

The reduction kinetics of zinc calcine under a CO atmosphere was evaluated by isothermal reductive roasting in a temperature range of 600-800℃.The extent of reaction of zinc calcine was measured using thermogravimetry(TG),and the decomposition mechanism of zinc ferrite in zinc calcine was analyzed based on variations in the soluble zinc and ferrous contents.The results indicate that the reaction was controlled by the nucleation of the products,with an apparent activation energy of 65.28 k J/mol.The partial pressure of CO affected the reaction rate more strongly than the CO intensity(defined as PCO/(PCO+PCO2)).The generation rate of zinc oxide was higher than that of ferrous oxide;therefore,the nucleation of ferrous oxide is the rate-determining step of the reaction.

Nano crystalline powders of NiCu ferrite and NiCuZn ferrite prepared from citrate gel method： Synthesis and cnaracterzation

Nano size nickel copper ferrite powders （NiCuFe204） and nickel copper zinc ferrite powders have been prepared by a citrate gel precursor method. The resulting powders were characterized by X-ray diffraction （XRD） and scanning electron microscope （SEM）. The results showed that nickel copper ferrites and nickel copper zinc ferrites were also in the nanosaele. The NiCu ferrite powders showed extensive XRD fine broadening and sizes of crystals were calculated （from the XRD line broadening） as 26 run-44 run over the temperature range is 200-800℃. The NiCuZn ferrite powders showed XRD line broadening and sizes of of crystals were calculated 46-65 nm over 200-800℃.

Heterostructured ZnFe_2O_4/Fe_2TiO_5/TiO_2 Composite Nanotube Arrays with an Improved Photocatalysis Degradation Efficiency Under Simulated Sunlight Irradiation

To improve the visible light absorption and photocatalytic activity of titanium dioxide nanotube arrays(TONTAs), ZnFe_2O_4(ZFO) nanocrystals were perfused into pristine TONTA pipelines using a novel bias voltageassisted perfusion method. ZFO nanocrystals were well anchored on the inner walls of the pristine TONTAs when the ZFO suspensions(0.025 mg m L^(-1)) were kept under a60 V bias voltage for 1 h. After annealing at 750 °C for2 h, the heterostructured ZFO/Fe_2 TiO_5(FTO)/TiO_2 composite nanotube arrays were successfully obtained. Furthermore, Fe^(3+)was reduced to Fe^(2+)when solid solution reactions occurred at the interface of ZFO and the pristine TONTAs. Introducing ZFO significantly enhanced thevisible light absorption of the ZFO/FTO/TONTAs relative to that of the annealed TONTAs. The coexistence of type I and staggered type II band alignment in the ZFO/FTO/TONTAs facilitated the separation of photogenerated electrons and holes, thereby improving the efficiency of the ZFO/FTO/TONTAs for photocatalytic degradation of methylene blue when irradiated with simulated sunlight.

Structural & Magnetic Characterizations of NiLiZn Nanoferrites Synthesized by Co-precipitation Method

Synthesis of Ni0.sLixZn（0.5-x）Fe204 nanoparticles with x=0, 0.1, 0.2, 0.3, 0.4 and 0.5 were realized via coprecipitation method. X-ray diffraction （XRD） and vibrating sample magnetometer （VSM） measurements were performed on the samples to determine the characteristics of the crystal structures and the magnetic properties of the samples, respectively. The spinel phase structures of the samples were confirmed by XRD analysis. Patterns of decreased lattice parameter and increased crystallite size values were observed by increasing the Li concentration at longer synthesis reaction periods. Similarly, for the magnetic properties, both the saturation magnetization （Ms） and coercivity （Hc） were found to vary with increasing patterns at higher Li doping levels and longer synthesis reaction periods. The results and mechanisms concerned were discussed.

Effect of CacO_(3) on volatilization of self-reduced zinc from blast furnace dust

To solve the problem of low reduction extraction rate of zinc from blast furnace dust,the effects of CacO3 addition,reduction temperature,and reduction time on self-reduction zinc extraction were studied through high-temperature reduction experiment,and the mechanism of how CaCO_(3) addition promotes zinc ferrite reduction was analyzed.The zinc removal rate can reach 98.82%when the blast furnace dust is reduced at 1000℃ for 25 min by adding 10 mass%CaCO_(3).At low temperature,CaCO_(3) can enhance the reduction and decomposition of ZnFe_(2)O_(4)(which is difficult to reduce)into ZnO and low-valent iron oxides.After CaCO_(3) is decomposed at high temperature,CO_(2) is produced to undergo gasification reaction with carbon in blast furnace dust,and co is generated to provide more reducing agents for the whole reduction system.CaO generated by decomposition can also catalyze the gasification reaction of carbon,thus improving the removal rate of zinc in the reduction process of dust.