In this paper,a large-sized ingot of Mg–9Gd–3Y–1.5Zn–0.5Zr(wt%) alloy with a diameter of 600 mm was successfully prepared by the semi-continuous casting method.The alloy was subsequently annealed at a relatively l...In this paper,a large-sized ingot of Mg–9Gd–3Y–1.5Zn–0.5Zr(wt%) alloy with a diameter of 600 mm was successfully prepared by the semi-continuous casting method.The alloy was subsequently annealed at a relatively low temperature of 430°C for 12 h as a homogenization treatment.The microstructure and room-temperature mechanical properties of the alloy were investigated systematically.The results show that the as-cast alloy contained a mass of discontinuous lamellar-shaped 18 R long-period stacking ordered(LPSO) phases with a composition of Mg10 Zn Y and an α-Mg matrix,along with net-shaped Mg5(Y,Gd) eutectic compounds at the grain boundaries.Most of the eutectic compounds dissolved after the homogenization treatment.Moreover,the amount and dimensions of the lamellar-shaped LPSO phase obviously increased after the homogenization treatment.The structure of the phase transformed into 14H-type LPSO with composition Mg12Zn(Y,Gd).The mechanical properties of the heat-treated large-sized alloy ingot are uniform.The ultimate tensile strength(UTS) and tensile yield strength(TYS) of the alloy reached 207.2 MPa and 134.8 MPa,respectively,and the elongation was 3.4%.The high performances of the large-sized alloy ingot after the homogenization treatment is attributed to the strengthening of the α-Mg solid solution and to the plentiful LPSO phase distributed over the α-Mg matrix.展开更多
In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium a...In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.展开更多
The chemical composition variation of the TiAl-4722 alloys was examined in a batch of the industrial scale master ingots,and in the corresponding castings prepared by conventional vacuum arc remelting(VAR)combined wit...The chemical composition variation of the TiAl-4722 alloys was examined in a batch of the industrial scale master ingots,and in the corresponding castings prepared by conventional vacuum arc remelting(VAR)combined with induction skull melting(ISM)and investment casting processes.The content changes of major elements and interstitial elements were evaluated based on the chemical analysis at the top and bottom of the ingots and castings.Results show that the contents of C,N,H,Fe and Si have almost no change in the ingots and castings,suggesting that the chemical analysis on these elements can be based on the batch analysis.The O content keeps almost the same in different ingots,but exhibits relatively large differences in castings,which was probably influenced by the reaction between the shell mold and the molten alloy,and the spalling of face coat of the shell mold during casting.For the major elements of Al,Nb and Cr,the composition difference between the top and the bottom of the ingots is less than that of the castings.But for the O element,the trend is different,especially for the castings,suggesting that the investment casting is a homogenization process for Cr and Nb,but a differentiation process for O.The contents of major elements in castings fluctuate mainly in the same range as that in the ingots,indicating that the contents of the major elements are controllable during investment casting.展开更多
The segregation behaviour and miclostructure of an alloy 718 VADER ingot in comparison with a VAR ingot were studied. The results show that one serious problem of the alloy 718 VADER ingot is dealing with radial chemi...The segregation behaviour and miclostructure of an alloy 718 VADER ingot in comparison with a VAR ingot were studied. The results show that one serious problem of the alloy 718 VADER ingot is dealing with radial chemistry gradients (especially macro-segregation in Nb). The main factor of Nb gradient forming is the flow of Nb rich fluid through passages among the cellular structures driven by centrifugal force from the rotating mold, Detailed structure and micro-segregation studies on ingots impress us that the VADER process does not show the advantage on the improvement of micro-segregation especially in Nb. The cellular structure produced by the VADER process is no more effective in reducjng Nb micro-segregation during homogenization treatment than the dendritic structure by the VAR process. Experimental results lead us to believe that the VADER process is unsuitable to manufacture alloy 718.展开更多
Five kinds of Al-Zn-Mg-Cu-Zr based alloys with different Sc additions were prepared by ingot metallurgy. The effects of minor Sc on the microstructure and mechanical properties of Al-Zn-Mg-Cu-Zr based alloys were inve...Five kinds of Al-Zn-Mg-Cu-Zr based alloys with different Sc additions were prepared by ingot metallurgy. The effects of minor Sc on the microstructure and mechanical properties of Al-Zn-Mg-Cu-Zr based alloys were investigated using tensile tests, optical microscopy (OM), and transmission electron microscopy (TEM). The results show that the ultimate tensile strength and yield strength are improved by 94 and 110 MPa, respectively, and the elongation to failure remains at a reasonable extent (11.1%) in the Al-Zn-Mg-Cu-Zr based alloy with 0.21 wt.% Sc addition after solution heat treatment at 475°C for 40 min and then aged at 120°C for 24 h. The addition of minor Sc induces the formation of Al3(Sc,Zr) particles, which are highly effective in refining the cast microstructures, retarding recrystallization, and pinning dislocations. The increment of strength is attributed mainly to fine grain strengthening, precipitation strengthening of Al3(Sc,Zr) particles, and substructure strengthening.展开更多
The Al-Li alloy powder was prepared by argon atomization. It was canned in an aluminum container and then the compact powder billet and I/M Al-Li ingot were extruded into φ17mm at 450°C with an area reduction of...The Al-Li alloy powder was prepared by argon atomization. It was canned in an aluminum container and then the compact powder billet and I/M Al-Li ingot were extruded into φ17mm at 450°C with an area reduction of 34:1. Compared the tensile properties between RS-P/M and I/M Al-Li alloys, also studied their process, microstructure and the mechanism of the ageing strengthening in the alloy. The size of atomized powder is in the range of 10-140μm and the cooling rate of the powder is about 103-105K/s. The RS-P/M Al-Li alloy has finer grains and more dispersed precipitates than the I/M Al-Li alloy.展开更多
The status and developing strategy of Chinese magnesium industry are summarized in the present paper. The output and export of Chinese magnesium ingot have rapidly increased in the recent ten years, but the magnesium ...The status and developing strategy of Chinese magnesium industry are summarized in the present paper. The output and export of Chinese magnesium ingot have rapidly increased in the recent ten years, but the magnesium products with high value, such as the wrought magnesium alloys, and their applications are insufficient. Chinese magnesium industry should develop toward the direction of large scale, specialization and collectivization in the future. The enterprises should enhance the level of management and reinforce the international competing ability with the help of governmental policies.展开更多
基金supported by the Youth Science Fund Project of the National Natural Science Fund of China(No.51401070)the Program for New Century Excellent Talents in Universities(No.NCET-12-0849)the Fundamental Research Funds for the Central Universities(No.2014ZZD03)
文摘In this paper,a large-sized ingot of Mg–9Gd–3Y–1.5Zn–0.5Zr(wt%) alloy with a diameter of 600 mm was successfully prepared by the semi-continuous casting method.The alloy was subsequently annealed at a relatively low temperature of 430°C for 12 h as a homogenization treatment.The microstructure and room-temperature mechanical properties of the alloy were investigated systematically.The results show that the as-cast alloy contained a mass of discontinuous lamellar-shaped 18 R long-period stacking ordered(LPSO) phases with a composition of Mg10 Zn Y and an α-Mg matrix,along with net-shaped Mg5(Y,Gd) eutectic compounds at the grain boundaries.Most of the eutectic compounds dissolved after the homogenization treatment.Moreover,the amount and dimensions of the lamellar-shaped LPSO phase obviously increased after the homogenization treatment.The structure of the phase transformed into 14H-type LPSO with composition Mg12Zn(Y,Gd).The mechanical properties of the heat-treated large-sized alloy ingot are uniform.The ultimate tensile strength(UTS) and tensile yield strength(TYS) of the alloy reached 207.2 MPa and 134.8 MPa,respectively,and the elongation was 3.4%.The high performances of the large-sized alloy ingot after the homogenization treatment is attributed to the strengthening of the α-Mg solid solution and to the plentiful LPSO phase distributed over the α-Mg matrix.
基金Project(2007CB613802) supported by the National Basic Research Program of China
文摘In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.
基金the National Natural Science Foundation of China(Grant No.51671026)the State Key Lab of Advanced Metals and Materials,China(Grant No.2019-ZD05)。
文摘The chemical composition variation of the TiAl-4722 alloys was examined in a batch of the industrial scale master ingots,and in the corresponding castings prepared by conventional vacuum arc remelting(VAR)combined with induction skull melting(ISM)and investment casting processes.The content changes of major elements and interstitial elements were evaluated based on the chemical analysis at the top and bottom of the ingots and castings.Results show that the contents of C,N,H,Fe and Si have almost no change in the ingots and castings,suggesting that the chemical analysis on these elements can be based on the batch analysis.The O content keeps almost the same in different ingots,but exhibits relatively large differences in castings,which was probably influenced by the reaction between the shell mold and the molten alloy,and the spalling of face coat of the shell mold during casting.For the major elements of Al,Nb and Cr,the composition difference between the top and the bottom of the ingots is less than that of the castings.But for the O element,the trend is different,especially for the castings,suggesting that the investment casting is a homogenization process for Cr and Nb,but a differentiation process for O.The contents of major elements in castings fluctuate mainly in the same range as that in the ingots,indicating that the contents of the major elements are controllable during investment casting.
文摘The segregation behaviour and miclostructure of an alloy 718 VADER ingot in comparison with a VAR ingot were studied. The results show that one serious problem of the alloy 718 VADER ingot is dealing with radial chemistry gradients (especially macro-segregation in Nb). The main factor of Nb gradient forming is the flow of Nb rich fluid through passages among the cellular structures driven by centrifugal force from the rotating mold, Detailed structure and micro-segregation studies on ingots impress us that the VADER process does not show the advantage on the improvement of micro-segregation especially in Nb. The cellular structure produced by the VADER process is no more effective in reducjng Nb micro-segregation during homogenization treatment than the dendritic structure by the VAR process. Experimental results lead us to believe that the VADER process is unsuitable to manufacture alloy 718.
基金supported by the National High-Tech Research and Development Program of China (No. 2006AA03Z523)
文摘Five kinds of Al-Zn-Mg-Cu-Zr based alloys with different Sc additions were prepared by ingot metallurgy. The effects of minor Sc on the microstructure and mechanical properties of Al-Zn-Mg-Cu-Zr based alloys were investigated using tensile tests, optical microscopy (OM), and transmission electron microscopy (TEM). The results show that the ultimate tensile strength and yield strength are improved by 94 and 110 MPa, respectively, and the elongation to failure remains at a reasonable extent (11.1%) in the Al-Zn-Mg-Cu-Zr based alloy with 0.21 wt.% Sc addition after solution heat treatment at 475°C for 40 min and then aged at 120°C for 24 h. The addition of minor Sc induces the formation of Al3(Sc,Zr) particles, which are highly effective in refining the cast microstructures, retarding recrystallization, and pinning dislocations. The increment of strength is attributed mainly to fine grain strengthening, precipitation strengthening of Al3(Sc,Zr) particles, and substructure strengthening.
文摘The Al-Li alloy powder was prepared by argon atomization. It was canned in an aluminum container and then the compact powder billet and I/M Al-Li ingot were extruded into φ17mm at 450°C with an area reduction of 34:1. Compared the tensile properties between RS-P/M and I/M Al-Li alloys, also studied their process, microstructure and the mechanism of the ageing strengthening in the alloy. The size of atomized powder is in the range of 10-140μm and the cooling rate of the powder is about 103-105K/s. The RS-P/M Al-Li alloy has finer grains and more dispersed precipitates than the I/M Al-Li alloy.
文摘The status and developing strategy of Chinese magnesium industry are summarized in the present paper. The output and export of Chinese magnesium ingot have rapidly increased in the recent ten years, but the magnesium products with high value, such as the wrought magnesium alloys, and their applications are insufficient. Chinese magnesium industry should develop toward the direction of large scale, specialization and collectivization in the future. The enterprises should enhance the level of management and reinforce the international competing ability with the help of governmental policies.