Chemical coprecipitation was used to produce ultrafine and easily sinterable Y2O3-stabilized and （Y2O3,MgO）-stabilized ZrO2 powders. Six precipitation processes for preparation of ZrO2-based ultrafine powders were d...Chemical coprecipitation was used to produce ultrafine and easily sinterable Y2O3-stabilized and （Y2O3,MgO）-stabilized ZrO2 powders. Six precipitation processes for preparation of ZrO2-based ultrafine powders were designed separately, meanwhile different techniques used to control the agglomeration formation were proposed. By means of TEM, SEM, Raman spectroscopy and IR spectroscopy, the mechanisms of agglomeration control in the precipitation processes and post-precipitation and drying process were investigated. The experimental results show that adding appropriate anion surface active agents （such as PAA1460） or polymer （PEG1540 matching with PEG200） in aqueous solution systems during precipitation processes could reinforce charge effect and location effect for gel particles interface. Adding wetting agents to wet gels washing with distilled water during drying process could change interface structure of gel particles and decrease surface tension between gel particles. The agglomeration control in the precipitation, post-precipitation and drying processes had remarkable influence on the characteristics of powders. By adding various macromolecules in the processes, the agglomeration state could be controlled efficiently, and the characteristics of powders were improved.展开更多
The manufacture process of 8mol% Y-2O-3 stabilized ZrO-2(YSZ) from nano powders, including the forming and sintering stages, was studied. During the forming process of YSZ powders, the relative density of YSZ increase...The manufacture process of 8mol% Y-2O-3 stabilized ZrO-2(YSZ) from nano powders, including the forming and sintering stages, was studied. During the forming process of YSZ powders, the relative density of YSZ increases lineally with the forming press,and the sintering linear shrinkage of YSZ to the forming press compiles to the parabola trend. When the forming press exceeding 500MPa, the samples with lower shrinkage and high density were obtained. The sintering temperature of YSZ decreases greatly because of the small size and high active surface of YSZ powders. As a result, the beginning sintering temperature of YSZ made in the experiment is as low as 825℃, and the end sintering temperature is 1300-1350℃. The relative density of YSZ ceramic by solid sintering at 1300-1350℃ is more than 97%, with little and small pores in the uniform microstructure.展开更多
The corrosion resistance of NiCrAl+（ZrO2+Y2O3）thermal barrier coating, formed with the plasma spraying technique, on the 18[CD*2]8 steel surface was investigated. The phase structure and morphology of the coating we...The corrosion resistance of NiCrAl+（ZrO2+Y2O3）thermal barrier coating, formed with the plasma spraying technique, on the 18[CD*2]8 steel surface was investigated. The phase structure and morphology of the coating were analyzed by means of X-ray diffraction（XRD） and scanning electron microscopy（SEM）. The electrochemical corrosion behavior of the coating in 1.0mol/L H2SO4 solution was studied by using electrochemical measurement methods. The results show that the gradient plasma spraying coating is composed of the NiCrAlY primer coating and the （ZrO2+Y2O3 ） top coating, and the coating thickness is 360μm. The microhardness of coating reaches 1100HV. The corrosion resistance of the plasma sprayed coating of the 18[CD*2]8 steel surface is about 5 times as great as that of the original pattern. The corrosion resistance of the coating is enhanced notably.展开更多
文摘Chemical coprecipitation was used to produce ultrafine and easily sinterable Y2O3-stabilized and （Y2O3,MgO）-stabilized ZrO2 powders. Six precipitation processes for preparation of ZrO2-based ultrafine powders were designed separately, meanwhile different techniques used to control the agglomeration formation were proposed. By means of TEM, SEM, Raman spectroscopy and IR spectroscopy, the mechanisms of agglomeration control in the precipitation processes and post-precipitation and drying process were investigated. The experimental results show that adding appropriate anion surface active agents （such as PAA1460） or polymer （PEG1540 matching with PEG200） in aqueous solution systems during precipitation processes could reinforce charge effect and location effect for gel particles interface. Adding wetting agents to wet gels washing with distilled water during drying process could change interface structure of gel particles and decrease surface tension between gel particles. The agglomeration control in the precipitation, post-precipitation and drying processes had remarkable influence on the characteristics of powders. By adding various macromolecules in the processes, the agglomeration state could be controlled efficiently, and the characteristics of powders were improved.
文摘The manufacture process of 8mol% Y-2O-3 stabilized ZrO-2(YSZ) from nano powders, including the forming and sintering stages, was studied. During the forming process of YSZ powders, the relative density of YSZ increases lineally with the forming press,and the sintering linear shrinkage of YSZ to the forming press compiles to the parabola trend. When the forming press exceeding 500MPa, the samples with lower shrinkage and high density were obtained. The sintering temperature of YSZ decreases greatly because of the small size and high active surface of YSZ powders. As a result, the beginning sintering temperature of YSZ made in the experiment is as low as 825℃, and the end sintering temperature is 1300-1350℃. The relative density of YSZ ceramic by solid sintering at 1300-1350℃ is more than 97%, with little and small pores in the uniform microstructure.
文摘The corrosion resistance of NiCrAl+（ZrO2+Y2O3）thermal barrier coating, formed with the plasma spraying technique, on the 18[CD*2]8 steel surface was investigated. The phase structure and morphology of the coating were analyzed by means of X-ray diffraction（XRD） and scanning electron microscopy（SEM）. The electrochemical corrosion behavior of the coating in 1.0mol/L H2SO4 solution was studied by using electrochemical measurement methods. The results show that the gradient plasma spraying coating is composed of the NiCrAlY primer coating and the （ZrO2+Y2O3 ） top coating, and the coating thickness is 360μm. The microhardness of coating reaches 1100HV. The corrosion resistance of the plasma sprayed coating of the 18[CD*2]8 steel surface is about 5 times as great as that of the original pattern. The corrosion resistance of the coating is enhanced notably.
