We developed a novel absolute multi-pole encoder structure to improve the resolution of the multi-pole encoder, realize absolute output and reduce the manufacturing cost of the encoder. The structure includes two ring...We developed a novel absolute multi-pole encoder structure to improve the resolution of the multi-pole encoder, realize absolute output and reduce the manufacturing cost of the encoder. The structure includes two ring alnicos defined as index track and sub-division track, respectively. The index track is magnetized based on the improved gray code, with linear halls placed around the track evenly. The outputs of linear halls show the region the rotor belongs to. The sub-division track is magnetized to N-S-N-S (north-south-north-south), and the number of N-S pole pairs is determined by the index track. Three linear hall sensors with an air-gap of 2 mm are used to translate the magnetic filed to voltage signals. The relative offset in a single N-S is obtained through look-up. The magnetic encoder is calibrated using a higher-resolution incremental optical encoder. The pulse output from the optical encoder and hall signals from the magnetic encoder are sampled at the same time and transmitted to a computer, and the relation between them is calculated, and stored in the FLASH of MCU (micro controller unit) for look-up. In the working state, the absolute angle is derived by looking-up with hall signals. The structure is simple and the manufacturing cost is very low and suitable for mass production.展开更多
A novel magnetic grating based on calibration was proposed.Two tracks,look-up track and index track,were used to realize absolute output.Magnets of look-up track were magnetized according to N-S-N-S,and magnetic field...A novel magnetic grating based on calibration was proposed.Two tracks,look-up track and index track,were used to realize absolute output.Magnets of look-up track were magnetized according to N-S-N-S,and magnetic field was sensed by 6 linear Hall sensors.Three signals whose phase shift is 120° were obtained through difference,and the offset of magnetic head in a signal period could be obtained by look-up table;Magnets of index track were magnetized according to pseudorandom binary sequence.Hall sensors were used to get the absolute offset of the signal period to which the magnetic head is belonged.The magnetic grating was calibrated using a higher resolution optical grating:output of optical grating and signals from magnetic grating were sampled at the same time and transmitted to computer,the relation between them could be got and stored in MCU for looking-up.The displacement was got according to Hall signals while in working state.A magnetic grating prototype was made,and it could realize absolute detecting in 2048 mm and the resolution could achieve to 0.001 mm.Its structure is simple,cost is very low and it is suitable for mass production.展开更多
基金Funded partly by Heilongjiang Province Financial Fund for Researchers Returning from Abroad
文摘We developed a novel absolute multi-pole encoder structure to improve the resolution of the multi-pole encoder, realize absolute output and reduce the manufacturing cost of the encoder. The structure includes two ring alnicos defined as index track and sub-division track, respectively. The index track is magnetized based on the improved gray code, with linear halls placed around the track evenly. The outputs of linear halls show the region the rotor belongs to. The sub-division track is magnetized to N-S-N-S (north-south-north-south), and the number of N-S pole pairs is determined by the index track. Three linear hall sensors with an air-gap of 2 mm are used to translate the magnetic filed to voltage signals. The relative offset in a single N-S is obtained through look-up. The magnetic encoder is calibrated using a higher-resolution incremental optical encoder. The pulse output from the optical encoder and hall signals from the magnetic encoder are sampled at the same time and transmitted to a computer, and the relation between them is calculated, and stored in the FLASH of MCU (micro controller unit) for look-up. In the working state, the absolute angle is derived by looking-up with hall signals. The structure is simple and the manufacturing cost is very low and suitable for mass production.
基金Sponsored by the Scientific Research Foundation of Heilongjiang Province for Returned Chinese Scholars(Grant No. 2006212)
文摘A novel magnetic grating based on calibration was proposed.Two tracks,look-up track and index track,were used to realize absolute output.Magnets of look-up track were magnetized according to N-S-N-S,and magnetic field was sensed by 6 linear Hall sensors.Three signals whose phase shift is 120° were obtained through difference,and the offset of magnetic head in a signal period could be obtained by look-up table;Magnets of index track were magnetized according to pseudorandom binary sequence.Hall sensors were used to get the absolute offset of the signal period to which the magnetic head is belonged.The magnetic grating was calibrated using a higher resolution optical grating:output of optical grating and signals from magnetic grating were sampled at the same time and transmitted to computer,the relation between them could be got and stored in MCU for looking-up.The displacement was got according to Hall signals while in working state.A magnetic grating prototype was made,and it could realize absolute detecting in 2048 mm and the resolution could achieve to 0.001 mm.Its structure is simple,cost is very low and it is suitable for mass production.
