The cathode spots are a common phenomenon in the TIG(tungsten inert gas)welding process.However,it is rarely observed in the activating TIG welding process.This research is mainly focused on the effect of activating f...The cathode spots are a common phenomenon in the TIG(tungsten inert gas)welding process.However,it is rarely observed in the activating TIG welding process.This research is mainly focused on the effect of activating flux on cathode spots in the activating TIG welding.The characteristics and behaviors of cathode spots were investigated in activating TIG welding by the high-speed camera and the spectrograph.Three kinds of oxide(TiO_(2),SiO_(2),MnO_(2))and two halide(MnCl_(2),CaF_(2))activating fluxes are used in the activating TIG welding process.The results show that differ from the TIG welding,the oxide activating flux increases the number of cathode spots and decreases the velocity.The effect is the opposite for the halide activating flux.Moreover,the number of spots no longer varies with the current except TiO2 activating flux.As the temperature of the weld pool surface increases the spot moves away from the center.But this rule is not valid when silica and manganese compounds activating fluxes are used.The variation of cathode spots is caused by the oxide film reformed and the distribution of weld slag.The formation mechanism of cathode spots might be the impact of ions on the cathode surface and the strong electric field formed near the cathode surface.展开更多
TIG welding and EB welding Jbr aluminum alloy 3003 were carried out to study the effects of activating flux on weld penetration of activating welding for aluminum alloys. SiO2 was used as the activating flux. It is fo...TIG welding and EB welding Jbr aluminum alloy 3003 were carried out to study the effects of activating flux on weld penetration of activating welding for aluminum alloys. SiO2 was used as the activating flux. It is found that, SiO2 can increase the weld penetration and decrease the weld width of FBTIG when the flux gap is small. For A-TIG welding and EB welding with focused mode, the weld penetrations and the weld widths increase simultaneoudy. SiO2 has little effect on the weld penetration and weld width of EB welding with defocused mode. It is believed that, change of surface tension temperature gradient is not the main mechanism of SiO2 improving weld penetration of activating welding for aluminum alloys.展开更多
This work mainly articulated the effects of nozzle structure on arc characteristics in gas pool coupled activating TIG (GPCA-TIG) welding process by using Fluent Software. Different models were set up to adapt the d...This work mainly articulated the effects of nozzle structure on arc characteristics in gas pool coupled activating TIG (GPCA-TIG) welding process by using Fluent Software. Different models were set up to adapt the different torch structure during computer progress. The specific configuration of the welding torch made the gas flow in outer gas passage constrained. The nozzle structure has great influence on outer gas distribution because of the changing of coupling region between the outer active gas and molten pool surface. When the coupling degree is reduced or the outer gas passage become smaller, the oxygen in outer gas penetrates into the arc plasma and spreads to the arc region more easily. Owing to its cooling effects, the morphology of arc is contracted, and the arc temperature is increased. When the inner wall and the outer wall of outer gas passage are not parallel, the wide top and narrow bottom nozzle shape can bring more oxygen into the arc plasma, the arc is contracted and the peak temperature of arc rises a little more comparing to the narrow top and wide bottom one.展开更多
Metal active gas ( MAG) welding has been carried out on microalloy controlled rolling steel (S355J2W) by two kinds of welding wires with different Ti content. The mechanical tests have been carried out on the weld...Metal active gas ( MAG) welding has been carried out on microalloy controlled rolling steel (S355J2W) by two kinds of welding wires with different Ti content. The mechanical tests have been carried out on the welded joint. The optical microscope and scanning electron microscope (SEM) observations have been performed to investigate the effect of microalloy element Ti on the microstructure of weld metal and impact fracture, respectively. The microstrueture of the MAG multipass weld metal includes the columnar grain zone (CGZ) consisting of primary ferrite ( PF), ferrite with second phase (FS) and acicularferrite (AF), and the fine grain zone (FGZ) consisting of polygonal ferrite due to the heat effect of subsequent welding pass. It has been found that the small amount of Ti can significantly increase the impact energy of the weld metal at low temperature and weakly affect tensile strength of welded joint. By adding small amount of Ti, the inclusions have changed from Mn-Si-O inclusions to Ti-bearing inclusions, which causes the Mn-depleted zones(MDZs) much larger and is beneficial to the impact energy by promoting the AF formation, refining the PF and pinning the austenite grain boundary during the subsequent transformation process.展开更多
In this paper,the influence of microelements yttrium(Y)and tellurium(Te)on the diffusible hydrogen in weld bead has been investigated in a systemic way by means of alloying addition in the molten pool(AAMP).The result...In this paper,the influence of microelements yttrium(Y)and tellurium(Te)on the diffusible hydrogen in weld bead has been investigated in a systemic way by means of alloying addition in the molten pool(AAMP).The results indicate that AAMP can notably reduce the diffusible hydrogen,economize the precious microelements microelements and improve the technological properties.Thus the microelements will play an important role in further developing the welding materials.This paper lays emphasis on the discussion of the mechanism of reducing hydrogen by microelements Y and Te.It is considered from the results that both Y and Te belong to surface active elements and can reduce the diffusible hydrogen in weld bead because they can change the surface properlies of molten pool metal and reduce the absorption of hydrogen atom in arc space of liquid metal surface.This research has a great significance in the development and utilization of microelements in welding.展开更多
Advanced A-TIG method was conducted to increase the weld penetration and compared with the conventional TIG welding process.A two-pipeline setup was designed to apply Ar + CO_2 mixed gas as the outer layer,while pure...Advanced A-TIG method was conducted to increase the weld penetration and compared with the conventional TIG welding process.A two-pipeline setup was designed to apply Ar + CO_2 mixed gas as the outer layer,while pure argon was applied as the inner layer to prevent any consumption of the tungsten electrode.The results indicate that the presence of active gas in the molten pool led to the change in the temperature coefficient of surface tension so that the Marangoni convection turns inward and forms a deep weld zone.The increase in gas flow rate causes a decrease in the weld efficiency which is attributed to the increase in oxygen content in the weld pool and the formation o f a thicker oxide layer on the weld surface.Moreover,the stir and the temperature fluctuation,led by double shielding gas,create more homogeneous nucleation sites in the molten pool so that a fine grain micros true ture was obtained.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.51965036).
文摘The cathode spots are a common phenomenon in the TIG(tungsten inert gas)welding process.However,it is rarely observed in the activating TIG welding process.This research is mainly focused on the effect of activating flux on cathode spots in the activating TIG welding.The characteristics and behaviors of cathode spots were investigated in activating TIG welding by the high-speed camera and the spectrograph.Three kinds of oxide(TiO_(2),SiO_(2),MnO_(2))and two halide(MnCl_(2),CaF_(2))activating fluxes are used in the activating TIG welding process.The results show that differ from the TIG welding,the oxide activating flux increases the number of cathode spots and decreases the velocity.The effect is the opposite for the halide activating flux.Moreover,the number of spots no longer varies with the current except TiO2 activating flux.As the temperature of the weld pool surface increases the spot moves away from the center.But this rule is not valid when silica and manganese compounds activating fluxes are used.The variation of cathode spots is caused by the oxide film reformed and the distribution of weld slag.The formation mechanism of cathode spots might be the impact of ions on the cathode surface and the strong electric field formed near the cathode surface.
文摘TIG welding and EB welding Jbr aluminum alloy 3003 were carried out to study the effects of activating flux on weld penetration of activating welding for aluminum alloys. SiO2 was used as the activating flux. It is found that, SiO2 can increase the weld penetration and decrease the weld width of FBTIG when the flux gap is small. For A-TIG welding and EB welding with focused mode, the weld penetrations and the weld widths increase simultaneoudy. SiO2 has little effect on the weld penetration and weld width of EB welding with defocused mode. It is believed that, change of surface tension temperature gradient is not the main mechanism of SiO2 improving weld penetration of activating welding for aluminum alloys.
基金supported by National Natural Science Foundation of China(Grant No.51265029)
文摘This work mainly articulated the effects of nozzle structure on arc characteristics in gas pool coupled activating TIG (GPCA-TIG) welding process by using Fluent Software. Different models were set up to adapt the different torch structure during computer progress. The specific configuration of the welding torch made the gas flow in outer gas passage constrained. The nozzle structure has great influence on outer gas distribution because of the changing of coupling region between the outer active gas and molten pool surface. When the coupling degree is reduced or the outer gas passage become smaller, the oxygen in outer gas penetrates into the arc plasma and spreads to the arc region more easily. Owing to its cooling effects, the morphology of arc is contracted, and the arc temperature is increased. When the inner wall and the outer wall of outer gas passage are not parallel, the wide top and narrow bottom nozzle shape can bring more oxygen into the arc plasma, the arc is contracted and the peak temperature of arc rises a little more comparing to the narrow top and wide bottom one.
文摘Metal active gas ( MAG) welding has been carried out on microalloy controlled rolling steel (S355J2W) by two kinds of welding wires with different Ti content. The mechanical tests have been carried out on the welded joint. The optical microscope and scanning electron microscope (SEM) observations have been performed to investigate the effect of microalloy element Ti on the microstructure of weld metal and impact fracture, respectively. The microstrueture of the MAG multipass weld metal includes the columnar grain zone (CGZ) consisting of primary ferrite ( PF), ferrite with second phase (FS) and acicularferrite (AF), and the fine grain zone (FGZ) consisting of polygonal ferrite due to the heat effect of subsequent welding pass. It has been found that the small amount of Ti can significantly increase the impact energy of the weld metal at low temperature and weakly affect tensile strength of welded joint. By adding small amount of Ti, the inclusions have changed from Mn-Si-O inclusions to Ti-bearing inclusions, which causes the Mn-depleted zones(MDZs) much larger and is beneficial to the impact energy by promoting the AF formation, refining the PF and pinning the austenite grain boundary during the subsequent transformation process.
文摘In this paper,the influence of microelements yttrium(Y)and tellurium(Te)on the diffusible hydrogen in weld bead has been investigated in a systemic way by means of alloying addition in the molten pool(AAMP).The results indicate that AAMP can notably reduce the diffusible hydrogen,economize the precious microelements microelements and improve the technological properties.Thus the microelements will play an important role in further developing the welding materials.This paper lays emphasis on the discussion of the mechanism of reducing hydrogen by microelements Y and Te.It is considered from the results that both Y and Te belong to surface active elements and can reduce the diffusible hydrogen in weld bead because they can change the surface properlies of molten pool metal and reduce the absorption of hydrogen atom in arc space of liquid metal surface.This research has a great significance in the development and utilization of microelements in welding.
文摘Advanced A-TIG method was conducted to increase the weld penetration and compared with the conventional TIG welding process.A two-pipeline setup was designed to apply Ar + CO_2 mixed gas as the outer layer,while pure argon was applied as the inner layer to prevent any consumption of the tungsten electrode.The results indicate that the presence of active gas in the molten pool led to the change in the temperature coefficient of surface tension so that the Marangoni convection turns inward and forms a deep weld zone.The increase in gas flow rate causes a decrease in the weld efficiency which is attributed to the increase in oxygen content in the weld pool and the formation o f a thicker oxide layer on the weld surface.Moreover,the stir and the temperature fluctuation,led by double shielding gas,create more homogeneous nucleation sites in the molten pool so that a fine grain micros true ture was obtained.