This paper describes the redesign of a high pressure rotor (with exit Mach number around 1.5) for the vaneless counter-rotating turbine by choosing adequate exit-to-throat width ratio. Based on the previous design ana...This paper describes the redesign of a high pressure rotor (with exit Mach number around 1.5) for the vaneless counter-rotating turbine by choosing adequate exit-to-throat width ratio. Based on the previous design analysis and test results, effects of the exit-to-throat width ratio on the performance of the transonic turbine cascade were proposed. In order to investigate the influence of the exit-to-throat width ratio on the performance of the turbine cascade, a flow model of the convergent-divergent turbine cascade was constructed by using the theory of Laval nozzle. Then a method on how to choose the adequate exit-to-throat width ratio for the turbine cascade was proposed. To validate the method, it was used to calculate the adequate exit-to-throat width ratio for the high pressure rotor of the vaneless counter-rotating turbine. The high pressure turbine rotor was redesigned with the new exit-to-throat width ratio. Numerical simulation results show that the isentropic efficiency of the redesigned vaneless counter-rotating turbine under the design condition has increased by 0.9% and the efficiencies under the off-design conditions are also improved significantly. On the original design, a group of compressional waves are created from the suction surface after about 60% axial chord in the high pressure turbine rotor. While on the new design the compressional waves are eliminated. Furthermore, on the original design, the inner-extending waves first impinge on the next high pressure turbine rotor suction surface. Its reflection is strong enough and cannot be neglected. However on the new design the inner-extending waves are weakened or even eliminated. Another main progress is that the redesigned high pressure turbine rotor is of practical significance. In the original rotor, a part of the blade (from 60% axial chord to the trailing edge) is thin leading to the intensity problem and difficult arrangement of the cooling system. In the new design, however, the thickness distribution of the rotor airfoil along the chord is relatively reasonable. The intensity of the rotor is enhanced. It is possible to arrange the cooling system reasonably.展开更多
The paper provides a comprehensive scheme for assessment of the residual service life and extension of operating life of steam turbine rotors with expired fleet service life.The residual service life of high temperatu...The paper provides a comprehensive scheme for assessment of the residual service life and extension of operating life of steam turbine rotors with expired fleet service life.The residual service life of high temperature rotors for high&intermediate pressure cylinders of K-200-130-3 steam turbine without heat grooves calculated and it was showed that the residual service life of high&intermediate pressure rotors without grooves has been extended as compared to the K-200-130-1 turbine rotors with grooves.Also residual life management by supplying hot steam to the HPC and 1PC seals was investigated and it was noted their significant impact on the residual service life.展开更多
基金supported by the National Natural Science Foundation of China (Grant No. 90718025)the National Basic Research Program of China ("973" Program) (Grant No. 2010CB227302)
文摘This paper describes the redesign of a high pressure rotor (with exit Mach number around 1.5) for the vaneless counter-rotating turbine by choosing adequate exit-to-throat width ratio. Based on the previous design analysis and test results, effects of the exit-to-throat width ratio on the performance of the transonic turbine cascade were proposed. In order to investigate the influence of the exit-to-throat width ratio on the performance of the turbine cascade, a flow model of the convergent-divergent turbine cascade was constructed by using the theory of Laval nozzle. Then a method on how to choose the adequate exit-to-throat width ratio for the turbine cascade was proposed. To validate the method, it was used to calculate the adequate exit-to-throat width ratio for the high pressure rotor of the vaneless counter-rotating turbine. The high pressure turbine rotor was redesigned with the new exit-to-throat width ratio. Numerical simulation results show that the isentropic efficiency of the redesigned vaneless counter-rotating turbine under the design condition has increased by 0.9% and the efficiencies under the off-design conditions are also improved significantly. On the original design, a group of compressional waves are created from the suction surface after about 60% axial chord in the high pressure turbine rotor. While on the new design the compressional waves are eliminated. Furthermore, on the original design, the inner-extending waves first impinge on the next high pressure turbine rotor suction surface. Its reflection is strong enough and cannot be neglected. However on the new design the inner-extending waves are weakened or even eliminated. Another main progress is that the redesigned high pressure turbine rotor is of practical significance. In the original rotor, a part of the blade (from 60% axial chord to the trailing edge) is thin leading to the intensity problem and difficult arrangement of the cooling system. In the new design, however, the thickness distribution of the rotor airfoil along the chord is relatively reasonable. The intensity of the rotor is enhanced. It is possible to arrange the cooling system reasonably.
文摘The paper provides a comprehensive scheme for assessment of the residual service life and extension of operating life of steam turbine rotors with expired fleet service life.The residual service life of high temperature rotors for high&intermediate pressure cylinders of K-200-130-3 steam turbine without heat grooves calculated and it was showed that the residual service life of high&intermediate pressure rotors without grooves has been extended as compared to the K-200-130-1 turbine rotors with grooves.Also residual life management by supplying hot steam to the HPC and 1PC seals was investigated and it was noted their significant impact on the residual service life.
