Intelligent manufacture adapts to agile manufacture production mode in the 21st century

The paper describes the characteristics of the intelligent manufacturing system and production mode in the 21st century in the information age, therefore draws a conclusion that the intelligent manufacturing system adapts to agile manufacture (AM for short) production mode in the 21st century.

QUALITY ASSURANCE INFORMATION SYSTEM FOR AGILE MANUFACTURING

The customer driven dynamic global market and geographical distribution of collaborating partners bring new challenges to the development of quality assurance information system (QAIS) for agile manufacturing. With recent dramatic advances in information technology, firstly the requirements of QAIS are examined in agile manufacturing environment, then a new implementation framework of a distributed QAIS is presented, where a deve loping environment of QAIS is established and some critical techniques are studied. Finally a prototype system based on world wide web (WWW) is accomplished.

A Heuristic for Resource Reconfiguration of Agile Manufacturing Supply Chain

The agile manufacturing is a new conception for rap id reaction to the consumers. One of its implements is establishing a virtual ente rprise (VE) around the task, where each manufacturing unit, or sub-task, probab ly have at least one resource, or referred to as suppliers. Because each manufac turing unit might be carried out in different geographical places that implies t his probably gives rise to transportation cost, the selection of resources for e ach manufacturing unit must considers not only the manufacturing price of each r esource but also the transfer cost between any two potential resources. This pap er discusses the resource reconfiguration problem with two hypotheses: 1. Permit s one or more resources to attend the same manufacturing unit as long as the tot al cost can reach its least; 2. The freight contains the initial part, that is t he freight concave. Indeed, these hypotheses are much meaningful in the real wor ld. Furthermore, to simplify the solution for this problem, we propose two conce pts: assembly tree (AT) and combinatorial mode base (CMB). Formally an AT is a c omplete production line, which can ensure the parts equilibrium, and its capacit y is subjected to the least capacity of every resources and every path in it. In the end, we propose an implicit enumeration algorithm (IEA) by the use of CMB, including it is a heuristic algorithm for integer programming (HAIP) by the use of AT. The IEA can be outlined that for a determined combinatorial mode, if it h as not enumerated, we use the HAIP to get an near optima and corresponding CMB, marking every combinatorial mode extended from the CMB as enumerated, other cont inue a new iteration. The HAIP can be outlined that for a determined combinatori al mode, there are some determined number of AT, we select an AT with the le ast slope, and select the volume of this AT to its ultimate within its capacity, iterates this doing until the needed volume reached. In the end, we conclude th is paper and prospect the deep research based on GA thought.

Modeling of Agile Intelligent Manufacturing-oriented Production Scheduling System

Agile intelligent manufacturing is one of the new manufacturing paradigms that adapt to the fierce globalizing market competition and meet the survival needs of the enterprises, in which the management and control of the production system have surpassed the scope of individual enterprise and embodied some new features including complexity, dynamicity, distributivity, and compatibility. The agile intelligent manufacturing paradigm calls for a production scheduling system that can support the cooperation among various production sectors, the distribution of various resources to achieve rational organization, scheduling and management of production activities. This paper uses multi-agents technology to build an agile intelligent manufacturing-oriented production scheduling system. Using the hybrid modeling method, the resources and functions of production system are encapsulated, and the agent-based production system model is established. A production scheduling-oriented multi-agents architecture is constructed and a multi-agents reference model is given in this paper.

Problems of Production Management in Agile Manufacturing Environment and their Countermeasures

Agile manufacturing is a new production mode. This pa per discusses the four problems of production management in the environment of a gile manufacturing, and some countermeasures are advanced: (1) Organization of production. Traditional MTO production or MTS production ca n not meet the requirement of agile manufacturing which request both high produc tivity and the manufacturing flexibility. For this, the paper advances best way is to use the production organization mode of MCP (Mass Customization Production ),and some strategies of MCP are discussed. (2) Production planning. The requirement of agile manufacturing to production pl anning embodies in two facets: synchronization and flexibility. The paper su ggests that the structure and function of MRPII system should be improved in ord er to meet the demand of agile manufacturing. (3) Production control. The problem of production control is how to reduce the u ncertainty of hand over time between enterprises and increase the production syn chronization level. The paper advances some research direction on improving production ability. (4) Quality control. The problems of quality management are how to transfer the information of customer’s quality requirement between different organizations an d how to keep the consistency and stability of quality. Some countermeasures are advanced. In the end of the paper, one case advanced administrates how to utilize the thou ghts of agile manufacturing to upgrade the competition ability.

Modeling of Agile Manufacturing Execution Systems with an Agent-based Approach

Agile manufacturing execution systems (AMES) are used to help manufacturers optimize shop floor production in an agile way. And the modeling of AMES is the key issue of realizing AMES. This paper presents an agent-based approach to AMES modeling. Firstly, the characteristics of AMES and its requirements on modeling are discussed. Secondly, a comparative analysis of modeling methods is carried out, and AMES modeling using an agent-based approach is put forward. Agent-based modeling method not only inherit the favorable features of traditional object-oriented modeling method such as data encapsulation, modularity and so on, but also has the ability to construct intelligent, rational and autonomous agent which can cooperate together to realize the goal of agile operation. A general agent architecture used in AMES modeling is described. Under this architecture, an agent can be divided into domain-independent components and domain-specific components which helps solve problems such as information overload, incomplete information handling and soft decision-making. Furthermore, an AMES model using four types of agents, i.e., interface agent, information agent, resource agent and management agent, is established. Thirdly, a snapshot of AMES model is provided in the case study. Especially, an agent-based cooperating process of task scheduling in AMES is illustrated in detail. Finally, the advantages and disadvantages of this modeling approach are discussed as well.

Research on an Agile Manufacturing Information System

With the more intense competition in the worldwide market, the agile virtual enterprise (AVE) will become a new organization form of manufacturing enterprise. To support the new relationship, an agile manufacturing information system (AMIS) is described in this paper which serves to assist the virtual enterprise to manage and control information flow among collaborating partners. Based on the requirement analysis of virtual information system, the architecture, functions, features and execution scheme of AMIS are discussed in detail.

Event-driven Dynamic and Intelligent Scheduling for Agile Manufacturing Based on Immune Mechanism and Expert System

Based on the biological immune concept, immune response mechanism and expert system, a dynamic and intelligent scheduling model toward the disturbance of the production such as machine fault,task insert and cancel etc. Is proposed. The antibody generation method based on the sequence constraints and the coding rule of antibody for the machining procedure is also presented. Using the heuristic antibody generation method based on the physiology immune mechanism, the validity of the scheduling optimization is improved, and based on the immune and expert system under the event-driven constraints, not only Job-shop scheduling problem with multi-objective can be solved, but also the disturbance of the production be handled rapidly. A case of the job-shop scheduling is studied and dynamic optimal solutions with multi-objective function for agile manufacturing are obtained in this paper. And the event-driven dynamic rescheduling result is compared with right-shift rescheduling and total rescheduling.

Research on Business Processes Optimization for Agile Manufacturing

Based on macroscopic and synthetic approaches, especially information entropy approach, the quantification of the flexible degree and order degree of business processes is studied. According to the outcome of above analysis, a conceptual model of optimizing business processes is proposed which supports to construct dynamic stable business processes. The research above has been applied in project 863/SDDAC-CIMS, and achieved primary benefits.

An Agent-Oriented Modelling Approach for Agile Manufacturing

The dynamic variations in demand patterns and produ ct mix, driven by unpredictable changes in a global market, are placing manufactur ing systems under significant pressure. In order to remain competitive, manu facturing organisations must satisfy demands timely. This implies that companies must increase product varieties, reduce time-to-market, shorten product-life cycles and at the same time maintain good quality and reduce investment costs. Conventional methodologies for planning and control have been found to be inadeq uate in meeting these challenges. Agile manufacturing is the state-of-the-art concept that provides enterprises with the opportunity to react rapidly and cos t-effectively to changes that occur in their environment. Several paradigms suc h as Holonic Manufacturing Systems (HMS), Bionic Manufacturing Systems (BMS) and Fractal Factory have been developed to enable manufacturing systems achieve agi lity by integrating manufacturing activities into a coordinated framework. Despi te the differences in their origin (HMS from social organisation, BMS from biolo gy and Fractal Factory from Mathematics), these paradigms have overlapping conce pts and one of the most important is hierarchical organisational structure. This paper presents a conceptual hierarchically structured multi-agent architec ture for manufacturing systems’ modelling. Multi-Agent Systems (MAS) provide su itable techniques for implementing the above concepts and as a branch of Distrib uted Artificial Intelligence (DAI), have characteristics that have been explored in various applications. Such characteristics include self-organisation, flexi bility, scalability, and robustness. The proposed architecture provides a suit able decision-making framework where each agent represents a node in the hier archic tree of manufacturing systems such as the company as whole, each plant wi thin the company, each cell or line within the plant, each machine in a cell or line. Each agent has the ability to perceive and evaluate changes that occur in the manufacturing environment, interact with other agents in the system in order to reach an optimal decision, and act based on that decision. In other words, agents respond timely to unexpected changes by continuously co-ordinating t heir activities, and allocating manufacturing resources dynamically based on act ual shop-floor situation. The flexibility of this architecture also lies in its ability to accommodate both homogenous and heterogeneous agents, and its capabi lity for the dynamic addition and removal of agents using a conceptual intellige nt communication mechanism similar to the blackboard messaging system. A Bidding -Based Scheme (BBS) would be used to generate and evaluate alternative scenario at run-time. In addition, this architecture can be extended to meet the requir ements of enterprise integration.

The Advanced Manufacture Theory and Practice Based on the Management Science

The paper points out that the science and technology, social productivity and economic form are the decisive strengths in facilitating the reformation of the production method of the manufacturing industry. This kind of strength happens through making an influence on the theory of management and science. It analyses the stage and the characteristic of the development model of manufacturing industry of human society, and on this basis does the detailed research on the several patterns of the advanced manufacturing theory and practice： the computer integrated making, concurrent engineering, lean production, agile manufacturing, planning of enterprise resources, global manufacturing. Finally, it thinks that the development model of the advanced manufacture theory and practice embodies a continuous curve of the technical innovation, which is on the basis of the theory of management science.

Assessing Enabling Competence of Leagile Manufacturing Model and Its Impact on Performance of Small and Medium Factories in Uganda

Purpose: Leagile manufacturing is one of the time-based manufacturing practices used to improve factory performance. It is a practice that combines initiatives of Lean and agile manufacturing under certain enabling competences. Therefore, the purpose of this study is investigate the combinative nature of time-based manufacturing practices under unique enabling competences and their impact on performance of factories in Uganda. Methodology: Firstly, the underlying factor structure of competences and time-based manufacturing was examined was conducted using Principal Component Analysis (PCA). Enabling competences and time-base manufacturing practices were modelled and validated for each using confirmatory factor analysis, particularly composite reliability, average variance extracted and convergent validity. A fully fledged structural equation model was used to test the impact of leagile manufacturing on performance of factories. Findings: The study results revealed that time-based manufacturing of lean, and leagile are related but differ, in terms of their enabling competences and philosophical orientation. The findings also revealed that when small and medium factories in Uganda adopt leagile practice, they are likely not improve their performance. This is perhaps due to the fact that small and medium factories have inadequate resources. Practical Implications: The study findings shed more insights on the factors that enable adoption and implementation of time-based manufacturing practices. The extent to which these competences are orchestrated determines the benefits derived from the time-based manufacturing practices. In addition, small and medium enterprises should keenly make a choice on the appropriate practices that purposely reduce their lead time and cost of conversion. Originality: This study investigated the combinative nature of time-based manufacturing practices under unique enabling competences and their impact on performance of factories in Uganda. It is among the few studies that provide evidence on the leagile model anchored in the appropriate enabling competences in the context of developing countries. The empirical survey was done on small and medium factories to validate a leagile manufacturing model and tested its impact on factory performance.

Agile Manufacturing of Complex Moulds For Punch Devices

This paper focuses on agile manufacturing of complex moulds for punch devices and a decision analysis for the key link of agile manufacturing resources integration—the virtual company in a multivariate criterion universe of discourse. On the basis of presenting an agile manufacturing model of complex moulds for punch devices, we give a fuzzy decision method of two level judgment space of synthetic decision and several key problems which the production of complex moulds for punch devices must face under the architecture hierarchy of agile manufacturing. We give a fuzzy decision method of two level judgment space of synthetic decision and several key problems which the production of complex parts must face under the architecture hierarchy of agile manufacturing.

Design of Scheduling Decision Mechanism for Agile Manufacturing System

Design of scheduling decision mechanism is a key issue of scheduling decision method and strategy for agile manufacturing system. Effective scheduling decision mechanism helps to improve the operational agility of manufacturing system. Several scheduling decision mechanisms are discussed, including scheduling forecasting mechanism, cooperation mechanism and cell scheduling mechanism. Also soft decision mechanism is put forward as a promising prospect for agile manufacturing system, and some key techniques in soft decision mechanism are introduced.

Research of Enterprise Resource Management Supporting Networked Manufacturing

The nature of networked manufacturing and agile manufacturing is to recognize enterprise resources timely and accurately. This paper mainly discusses an enterprise resource model method and the construction process. Furthermore, the system frameworks of software and application are put forward to realize various enterprise resources management based on a resource business process. Thus, we ensure the integration and sharing of enterprise resources for the requirement of networked manufacturing.

Currency-based Iterative Multi-Agent Bidding Mechanism Based on Genetic Algorithm

This paper introduces a multi-agent system which i nt egrates process planning and production scheduling, in order to increase the fle xibility of manufacturing systems in coping with rapid changes in dynamic market and dealing with internal uncertainties such as machine breakdown or resources shortage. This system consists of various autonomous agents, each of which has t he capability of communicating with one another and making decisions based on it s knowledge and if necessary on information provided by other agents. Machine ag ents which represent the machines play an important role in the system in that t hey negotiate with each other to bid for jobs. An iterative bidding mechanism is proposed to facilitate the process of job assignment to machines and handle the negotiation between agents. This mechanism enables near optimal process plans a nd production schedules to be produced concurrently, so that dynamic changes in the market can be coped with at a minimum cost, and the utilisation of manufactu ring resources can be optimised. In addition, a currency scheme with currency-l ike metrics is proposed to encourage or prohibit machine agents to put forward t heir bids for the jobs announced. The values of the metrics are adjusted iterati vely so as to obtain an integrated plan and schedule which result in the minimum total production cost while satisfying products due dates. To deal with the optimisation problem, i.e. to what degree and how the currencies should be adj usted in each iteration, a genetic algorithm (GA) is developed. Comparisons are made between GA approach and simulated annealing (SA) optimisation technique.

CORBA Based Information Integration Platform for CIMS

A new information integration platform for computer integrated manufacturing system (CIMS) is presented, which is based on agent and CORBA. CORBA enhances the system integration because it is an industry-standard for interoperable, distributed objects across heterogeneous hardware and software platform. Agent technology is used to improve intelligence of integration system. In order to implement the information integration platform, we use network integration server to integrate network, design a generic database agent to integrate database, adopt multi-agent based architecture to integrate application, and utilize wrapper as CORBA object to integrate legacy code.

Agent-based Modeling and Mapping of Manufacturing System

Considering the gent-based modeling and mapping in m anufacturing system, in this paper, some system models are described, which are including: Domain Based Hierarchical Structure (DBHS), Cascading Agent Struc ture (CAS), Proximity Relation structure (PRS), and Bus-based network structure (BNS). In DBHS, one sort of agent individually delegates Domain Agents, Res ources Agents, UserInterface Agents and Gateway Agents and the other one is a br oker of tasks and process flow. Static agents representing a subsystem may itsel f be an agent network and should learn as the mobile agents to deal with new sit uation. Mobile agents move around the network domains taking advantage of th e resources to fulfill their goals. In CAS, we use Unified Modelling Language (U ML) to build up the agent-based manufacturing system It is said Enterprise agen t (main agent) has factory agents together with some directly jurisdictional wor kshop agents, cell agents, and individual resource agents. Likewise, factory age nt has workshop agents together with some directly jurisdictional cell agents an d individual resource agents, and so on. In PRS, the resources agents are locate d together by it function and abilities. There is only one agent acts as the tas k-announcer. The communication just occurs among the Proximity Relational agent s. In BNS, It is very similar with the society of human being connected with a n etwork, some agents, such as ’cost calculating’, are just cope with the matter- of-fact job. And some agents run as the individual resources which can negotiat e with each other and advertise a necessary message within the whole domain or g iven group of agents. The administration just relies on the individual addre ss of agents and the group ID code of agents.

Study on the Architecture of Control System for Manufacturing Cells

The depiction of the agile manufacturing cell includes a synopsis of some of the change proficiencies obtained by the configuration. To achieve agile configuration, the cell control system for agile manufacturing must be rapidly and efficiently generated or modified. In this paper, the object oriented architecture is defined that supports design and implementation of highly reconfigurable control systems for agile manufacturing cells, which is composed of database objects, control objects, and resource objects, so as to reduce costs and to increase the control system's agility with respect to changing environment.

Agility Evaluation of Mass Customization Product Manufacturing

Mass Customization (MC) is one of the importance en te rprise produces modes in information age progressively. Mass Customization produ ct manufacturing is aimed at the objection of agile responding to customer deman d, market changing and market opportunities to combine with modern management te chnology and advanced manufacture technology, and to use the development model o f design for product family and technology concurrent. Therefore, in the environ ment of market continuing to change with a high speed, MC enterprise is required to raise its ability of controlling future market by improving its "agility of product manufacturing". So it is necessary to research about the question of agi lity evaluation of MC product manufacturing. Base on the characteristics of the Mass Customization (MC) product manufacturing and the requirement of the agile m anufacturing, this paper establish an MC product manufacturing Agility evaluatio n index system through studying MC enterprise’s organization management agility evaluation and MC products design agility evaluation and MC manufacture agility evaluation. Also, with Xi Dian Casting limited company as an example, the multi -grade fuzzy assessment method is used to evaluate its agility.