Experimental study on secondary air mixing along the bed height in a circulating fluidized bed with a multitracer-gas method

A multitracer-gas method was proposed to study the secondary air(SA)mixing along the bed height in a circulating fluidized bed(CFB)using carbon monoxide(CO),oxygen(O_(2)),and carbon dioxide(CO_(2))as tracer gases.Experiments were carried out on a cold CFB test rig with a cross-section of 0.42 m×0.73 m and a height of 5.50 m.The effects of superficial velocity,SA ratio,bed inventory,and particle diameter on the SA mixing were investigated.The results indicate that there are some differences in the measurement results obtained using different tracer gases,wherein the deviation between CO and CO_(2) ranges from 42%to 66%and that between O_(2) and CO_(2) ranges from 45%to 71%in the lower part of the fluidized bed.However,these differences became less pronounced as the bed height increased.Besides,the high solid concentration and fine particle diameter in the CFB may weaken the difference.The measurement results of different tracer gases show the same trends under the variation of operating parameters.Increasing superficial velocity and SA ratio and decreasing particle diameter result in better mixing of the SA.The effect of bed inventory on SA mixing is not monotonic.

Mathematical Modelling and Design of Helical Coil Heat Exchanger for Production of Hot Air for Fluidized Bed Dryer

In global industrialization, efforts have been made to increase the rate of heat transfer in heat exchanger, minimizing the size of heat exchanger to reduce cost as well as increasing the effectiveness. Helical coil heat exchanger (HCHE) has been proven to be effective in improving heat transfer due to its large surface area. In this study, HCHE was designed to provide hot air needed for fluidized bed drying processes. The HCHE design model was fabricated and evaluated to study the efficiency of the hot air output for a laboratory fluidized bed dryer. The mathematical model for estimation of the final (output) temperature of air, Taf, passing through the HCHE was developed and validated experimentally. The drying of bitter kola particulates was carried out with a drying temperature of 50C 3C and a bed height-to-bed diameter ratio (H/D) of 1.5. The time taken to dry bitter kola particulates to 0.4% moisture content was 1 hour 45 minutes. Hence, HCHE is recommended for use in the production of hot for laboratory-scale fluidized bed dryers.

Numerical simulation and experimental verification of bubble size distribution in an air dense medium fluidized bed

Bubble size distribution is the basic apparent performance and obvious characteristics in the air dense medium fluidized bed (ADMFB). The approaches of numerical simulation and experimental verification were combined to conduct the further research on the bubble generation and movement behavior. The results show that ADMFB could display favorable expanded characteristics after steady fluidization. With different particle size distributions of magnetite powder as medium solids, we selected an appropriate prediction model for the mean bubble diameter in ADMFB. The comparison results indicate that the mean bubble diameters along the bed heights are 35 mm < D b < 66 mm and 40 mm < D b < 69 mm with the magnetite powder of 0.3 mm+0.15mm and 0.15mm+0.074mm, respectively. The prediction model provides good agreements with the experimental and simulation data. Based on the optimal operating gas velocity distribution, the mixture of magnetite powder and <1mm fine coal as medium solids were utilized to carry out the separation experiment on 6-50mm raw coal. The results show that an optimal separation density d P of 1.73g/cm 3 with a probable error E of 0.07g/cm 3 and a recovery efficiency of 99.97% is achieved, which indicates good separation performance by applying ADMFB.

Analysis and evaluation on pressure fluctuations in air dense medium fluidized bed

Pressure fluctuations contribute to the instability of separation process in air dense medium fluidized bed, which provides a high motivation for further study of underlying mechanisms. Reasons for generation and propagation of pressure fluctuations in the air dense medium fluidized bed have been discussed.Drift rate and collision rate of particles were employed to deduce the correlation between voidage and pressure fluctuations. Simultaneously, a dynamic pressure fluctuation measuring and analysis system was established. Based on frequency domain analysis and wavelet analysis, collected signals were disassembled and analyzed. Results show gradually intensive motion of particles increases magnitudes of signal components with lower frequencies. As a result of violent particle motion, the magnitude of real pressure signal's frequency experienced an increase as air velocity increased moderately. Wavelet analysis keeps edge features of the real signal and eliminates the noise efficaciously. The frequency of denoised signal is closed to that of pressure signal identified in frequency domain analysis.

Occurrence characteristics of mercury in high-mercury coal and distribution rule of mercury in products of an air dense medium fluidized bed

Mercury emitted from direct combustion of high-mercury coal does great harm to the environment. To make good use of high-mercury coal, it is necessary to study the occurrence characteristics of mercury in coal and high-efficient methods of mercury removal. In this paper, high-mercury coal of Guizhou Province of China was taken as an object to study the nature of mercury in coal and the rule of mercury removal by dry preparation method. Mercury mainly distributes in the medium and high density fractions, and has a good affinity with silicon, aluminum, iron, titanium, potassium, calcium, zinc, sodium and magnesium. It exists in minerals formed by these elements and presents significant correlation with ash in coal. After the high-mercury coal is separated by air dense medium fluidized bed, mercury content of clean coal is reduced to 1/10 of raw coal, while mercury content of gangue is increased to 3 times that of raw coal. This indicates that mercury in raw coal is rejected greatly by ADMFB and enriched in highdensity fractions. The rates of ash removal and mercury removal decrease with the density and present a very high correlation.

RESEARCH ON DENSITY STABILITY OF AIRDENSE MEDIUM FLUIDIZED BED

In this paper on the basis of studying the distribution of fine Coal in the dense medAn fluidised bed. the optimai size range of fine coal, which constitutes a fluidized bed together with the dense medium, has been found. In the separating process the fine coal will continuously aeeumulate in fluidized bed, thus inevitably reducing the density of the bed.In order to keep bed density stable, the authors adopted such measures as split-now of used medium and complement of fresb dense medium.The experiment results in both lab and pilot systems of the air-dense medium fluidized bed show that these measures are effective and satisfactory. Then authors also have estabinbed some relative dynamic mathematical models for it.

MECHANISM AND APPLICATION OF COAL DRY BENEFICIATION WITH AIR-DENSE MEDIUM FLUIDIZED BED

The mechanism of beneficiation with air dense fluidized bed has been theoretically studied in the paper. Focusing attention on the misplacing resources in separation process, the misplacing effects are divided into two parts called respectively as misplacing effect of viscosity and misplacing effect of motion. The proposed separation theory can reasonably explain the results of separation in different fluidization states. Experimental results in pilot and commercial plants showed that the air dense medium fluidized bed is a high efficiency dry cleaning technique. The dynamic stability of fluidized bed density is directly affected by the variation of fine coal content in fluidized bed and can be controlled in expected range through measurement of fluidized bed density and adjusting of split flow rate. With air dense medium fluidized bed, various coals of size 50—6 mm can be efficiently beneficiated. The separation density can be adjusted between 1.2—2.2 g/cm 3, and the probable error E p value is about 0.06.

Vibrated fluidized bed air classification of moist raw coal

Vibrated fluidized bed air classification is completely different from traditional screening in principle. It extracts fine coal from moist raw coal by entrainment of an ascending airflow in a vibrated fluidized bed. Pilot tests showed that air classification efficiencies varied from 74.85% to 93.84% at cut-size 6, 4, 3, 2, 1, and 0.5 mm when free moisture of coal is in the range of 1.7% to 9.5%, and ash contents of fine coal products were 2%～3% lower than those of the same size fractions in feed, and 4%～10% lower than those of feeds for most cases because of the density differences between coal and waste, which is beneficial to producing lower ash fine coal from raw coal as fuel of blast furnaces or pulverized coal firing boilers. A commercial unit of 100 t/h has been in smooth operation, and several 300～400 t/h units are in plan or construction.

DRY CLEANING OF COAL WITH AIR DENSE MEDIUM FLUIDIZED BED

This paper deals with the experimental study of dry cleaning of coal with air dense medium fluidized bed. This technique opens up an efficient way of coal separation for vast areas in the country where water resources are in short supply or coals tend to slime seriously in wet process. Tests show that it can separate any kind of coal (6--50mm) efficiently. The probable error E, can reach 0.05--0.08. The separating density can be adjusted in the range of 1.0--2.0 g/cm^3. This technique brings about enormous economic benifits.

The Forming-Mechanism and Role of Creativity Thinking in Dry Coal Beneficiation of Coal with Air-Dense Medium Fluidized Bed

In this paper, the authors point out that the Creativity is an inevitable request in solving engineering and technological problems and that the coal beneficiation technology with air dense medium fluidized bed is a result of reversal thinking, and its forming mechanism is the use of other things for reference and the transplantation.

Experiment research on grain drying process in the heat pump assisted fluidized beds

A heat pump assisted fluidized bed grain drying experimental system wasdeveloped. Based on this system, a serial of experiments was performed under four kinds of air cycleconditions. According to the experimental analysis, an appropriate drying medium-air cycle for theheat pump assisted fluidized bed drying equipment was decided, which is different from the commonlyused heat pump assisted drying system. The experimental results concerning the drying operationperformance of the new system show that the averaged coefficient of performance (COP) can reach morethan 2.5. The economical evaluation was performed and the power consumption for removing a kilogramwater from grains was about 0.485 kW-h/kg (H_2O), which shows its reasonable commercial efficiencyand great application potentiality in future market.

Synthesis gas production using oxygen storage materials as oxygen carrier over circulating fluidized bed

A novel process for synthesis gas production over Circulating Fluidized Bed （CFB） using oxygen storage materials as oxygen carder was reported. First, oxygen in the air was chemically fixed and converted to lattice oxygen of oxygen storage materials over regenerator, and then methane was selectively oxidized to synthesis gas with lattice oxygen of oxygen storage materials over riser reactor. The results from simulation reaction of CFB by sequential redox reaction on a fixed bed reactor using lanthanum-based perovskite LaFeO3 and La0.8Sr0.2Fe0.9CO0.1O3 oxides prepared by sol-gel, suggested that the depleted oxygen species could be regenerated, and methane could be oxidized to synthesis gas by lattice oxygen with high selectivity. The partial oxidation of methane to synthesis gas over CFB using lattice oxygen of the oxygen storage materials instead of gaseous oxygen should be possibly applicable.

燃煤锅炉改燃兰炭燃烧工艺及效益分析

兰炭因热值高、硫含量低的特点被广泛应用于散煤替代,燃煤锅炉改燃兰炭是实现资源合理利用、降低污染物排放和改善企业经济效益的有效途径。以河北某循环流化床锅炉改燃兰炭工程为例,燃烧系统采用掺烧灰渣的方法,解决改燃后机械未完全燃烧导致损失大和物料循环不稳定问题,确定了兰炭和灰渣的最佳掺混比为9∶1;配风系统采用控制总量并降低一次风率的方法,解决兰炭着火困难的问题,确定了最佳一次风比例为55%;换热系统采用增加锅炉尾部受热面的方法,解决因燃料热值提升较大产生的蒸汽超温和锅炉效率下降问题。改燃扩容后锅炉烟尘、SO2和NOx排放分别比原锅炉降低了73%、94%和55%,以原锅炉35 t/h的额定功率运行,每小时节约燃料成本5.51%,产吨蒸汽所需燃料成本降低6.47元。

低负荷下CFB锅炉二次风优化对NO_(x)排放影响的数值模拟

为控制循环流化床(circulating fluidized bed,CFB)锅炉低负荷下NO_(x)的原始排放,以某350 MW超临界CFB锅炉为研究对象,基于计算颗粒流体力学(computational particle fluid dynamics,CPFD)方法对40%负荷下燃烧过程进行数值模拟。分析了不同二次风角度、新增二次风量对NO_(x)排放的影响。结果表明:随着射流角度的减小,炉膛出口NO浓度逐渐降低,CO浓度无明显增加。部分二次风上移后炉膛密相区氧浓度降低,不完全燃烧增加,还原性氛围增强,抑制了NO的生成。当新增风量从10%增加到30%时,NO排放浓度降低了17.2%。但随着比例的进一步提高,炉膛密相区的缺氧环境造成燃烧效率下降,温度大幅降低。因此,在不影响燃烧的前提下可以通过提高新增二次风比例来降低NO的原始排放浓度。

模拟生活干垃圾循环流化床气化试验

为给工业化循环流化床垃圾气化技术研发提供基础数据,在中试规模循环流化床气化试验台,研究过量空气系数和系统富氧体积分数对模拟生活干垃圾(简称“干垃圾”)气化特性影响。试验用干垃圾为单组分垃圾料配置而成的压块料,组成包括纸张、织物、木屑、灰渣和水,分别按质量分数60%、10%、10%、10%及10%配比,并通过用干垃圾压块料和工业锅炉底渣交错加料的方式解决了中试试验中压块料进料不畅的问题。通过试验发现干垃圾空气气化条件,过量空气系数由0.31提至0.50,气化温度会由850℃提至950℃,生成的煤气热值3976~2590 kJ/m^(3),煤气中CO产率增加,H_(2)产率先增加后减少,CH_(4)产率减少,煤气产气率2.28~3.08 m^(3)/kg,冷煤气效率42.97%~51.01%,碳转化率83.11%~92.45%;在900℃条件系统富氧体积分数由30%升高至50%时,水煤气反应得到强化,煤气有效组分(CO+H_(2)+CH_(4))产率和煤气热值均得到提高,煤气热值5274~7294 kJ/m^(3),煤气产气率1.37~1.93 m^(3)/kg,碳转化率83.32%~81.11%,冷煤气效率55.39%~53.77%;模拟生活干垃圾在中试规模循环流化床气化炉内实现稳定空气气化和富氧-水蒸汽气化运行,炉膛底部温度低,炉膛底部至顶部高度范围内温度分布较为均匀,装置稳定连续运行108 h,温差在19.7℃以内,中试规模循环流化床内部物料循环稳定。

基于欧拉-拉格朗日方法的流化床配风比例对炉膛磨损的数值模拟研究

循环流化床锅炉作为一种高效清洁煤燃烧技术已被广泛使用。为了探明因磨损而导致的流化床异常停机、泄漏等问题,本文基于欧拉-拉格朗日离散方法对冷态下的气固循环流化床炉膛内气固两相流动进行数值模拟计算,通过对比三种不同一、二次风比例下的炉膛水冷壁磨损情况、颗粒堆积情况以及壁面剪切应力的波动性,发现较大的配风比例会导致流化床炉膛的整体磨损量减小,壁面剪切应力波动性减小,主要原因是合理地提高一次风量可以提高锅炉燃烧效率,使炉膛内颗粒燃烧更完全,减少了煤料颗粒在炉膛内停留堆积的数量,颗粒分布更均匀,从而减少了炉膛内颗粒碰撞冲蚀磨损的发生。

预热空气当量比对循环流化床掺混煤泥预热燃烧的影响

煤泥灰含量大、颗粒细、热值低,煤泥的高效清洁燃烧是固废资源化利用的重要方式之一。采用煤粉流态化预热耦合循环流化床燃烧技术,在30 kW预热燃烧综合评价试验台上,控制煤泥掺混比、给料量、还原区当量比、二/三次风比例及过剩空气系数等参数不变,并借助煤气分析仪和烟气分析仪等测量仪器,开展了循环流化床烟煤掺混煤泥的预热燃烧试验。结果表明,循环流化床预热燃烧系统运行稳定可靠,预热温度800℃以上,预热燃料可持续稳定输送到循环流化床中;烟煤掺混高灰分的煤泥,循环灰量增加,循环流化床燃烧室温差小,温度均匀;预热空气当量比由0.36增至0.51时,预热器内温度增加,预热煤气中CO_(2)、HCN体积分数增加,CO、H_(2)、CH_(4)及NH_(3)体积分数降低,煤气热值由2.02 MJ/m^(3)降至1.49 MJ/m^(3);且随着预热空气当量比的增加,循环流化床燃烧室沿程NO体积分数增加,CO体积分数底部高、上部低,NO_(x)排放量由172 mg/m^(3)增至242 mg/m^(3)(6%O_(2)),可见,较低预热当量比有利于烟煤掺混煤泥的高效清洁燃烧。研究结果可为煤泥的高效燃烧利用提供新型技术路线和数据支持。

农林废弃物循环流化床空气气化特性实验研究

【目的】考察生物质种类在不同参数下对循环流化床空气气化特性的影响,为宽燃料适应性的生物质循环流化床气化技术和生物质气化耦合燃煤发电技术提供相关数据参考。【方法】在自行搭建的小型常压循环流化床气化实验装置上,开展了以空气当量比(equivalent ratio,ER)、气化温度为参数,农林废弃物(稻壳、木屑、玉米秸秆和稻草)为原料的空气气化实验研究。【结果】稻壳、木屑、玉米秸秆和稻草气化气组分在不同空气当量比下的变化规律基本一致,随着空气当量比不断增加,稻壳、木屑、玉米秸秆和稻草的气化燃气低位热值和冷煤气效率均呈现先增后减的变化趋势,对于稻壳、木屑和玉米秸秆,ER为0.20时均为最优工况,最高冷煤气效率分别为46.19%、38.07%和37.71%;而对于稻草,ER为0.25时为最优工况,最高冷煤气效率可达39.55%;稻壳、木屑、玉米秸秆和稻草气化气组分中的三大可燃气体(CH4、CO、H2)在不同气化温度下的变化规律也一致,随着气化温度不断升高,稻壳、木屑、玉米秸秆和稻草的气化燃气低位热值和冷煤气效率也均呈现先增后减的变化趋势,其中稻壳和玉米秸秆冷煤气效率在气化温度为750℃时达到峰值,分别为46.19%和37.71%,而木屑和稻草在气化温度为760℃时达到峰值,分别为38.07%和37.56%。【结论】研究结果可为宽燃料适应性的生物质循环流化床气化技术和生物质气化耦合燃煤发电技术提供相关数据参考。

不同负荷工况下660 MW循环流化床锅炉脱硝特性研究

为揭示不同负荷下循环流化床的运行特性,以某660 MW循环流化床锅炉为研究对象,在满负荷、75%负荷下,具体研究床温波动、风量配比、烟气含氧量和风煤配比对选择性非催化还原(selective non-catalytic reduction,SNCR)技术喷氨量和脱硝效果的影响。结果表明:满负荷运行时,在欠氧区,SNCR投射喷氨量与循环流化床锅炉给煤量保持同向变化趋势,若持续提高喷氨量,会导致氨逃逸较大,降低SNCR脱硝能力;当炉内给煤量保持稳定,在欠氧还原区内,适当提高二次风量(含氧量),会促进挥发分N的还原反应。75%负荷运行时,床温波动范围超过110℃时,为了满足脱硝要求,应适当提高一次风量、降低二次风量和喷氨量;床温波动范围低于50℃时,应适当降低一次风量和喷氨量;床温波动范围在50~100℃时,应适当降低二次风量和喷氨量;欠氧区内,喷氨量随总给煤量增多而增大。研究结果可以指导循环流化床优化运行,减少氮氧化物排放。

流体悬浮床结合专项创面护理对烧伤整形植皮患者术后创面恢复的影响

目的:探究流体悬浮床结合专项创面护理对烧伤整形植皮患者术后创面恢复的影响。方法:回顾性分析2020年5月-2022年12月于笔者医院行整形植皮治疗的102例烧伤患者,根据其术后治疗用床和护理方式的不同分为观察组(流体悬浮床+专项创面护理,n=49)和对照组(翻身床+常规护理,n=53)。比较干预后两组术后疼痛、舒适度、创面恢复情况、不良事件发生情况及生活质量变化。结果:术后7 d及14 d时两组视觉模拟量表评分均低于术后1 d,且观察组低于对照组(P<0.05);术后7 d及14 d时两组舒适状况量表评分均高于术后1 d,且观察组高于对照组(P<0.05);观察组创面愈合时间早于对照组,且术后3个月温哥华瘢痕量表评分低于对照组(P<0.05);干预期间观察组不良事件发生率为6.12%,低于对照组的20.75%(P<0.05);术后3个月时两组生活质量量表评分均高于干预前,且观察组高于对照组(P<0.05)。结论:流体悬浮床结合专项创面护理能有效缓解烧伤患者整形植皮修复术后疼痛水平,提高患者舒适度,降低术后不良事件发生风险,同时加快患者创面愈合恢复,改善其生活质量。