A novel powder metallurgy （P/M） material with high wear resistance is developed in order to decrease the wear and lubricant-leakage of a diesel engine valve guide. The friction and wear tests of this material are co...A novel powder metallurgy （P/M） material with high wear resistance is developed in order to decrease the wear and lubricant-leakage of a diesel engine valve guide. The friction and wear tests of this material are conducted. It indicates that the wear resistance of the newly developed P/M material has been improved and much better than that of the formerly used alloy steel. Moreover, three different sealing structures are designed and theoretically analyzed with respect to the characteristic of hydrodynamic sealing. Through comparative experiments of component leakage and engine run-in for different valve guide structures, it proves that the structure with a machined sealing groove but not installed with a seal-ring cannot only reduce the specific lubricant consumption （SLC） of cylinder head, but also decrease the wear of valve stern and valve guide.展开更多
Sampling study is an effective exploration method, but the most extreme environments of hydrothermal vents pose considerable engineering challenges for sampling hydrothermal fluids. Moreover, traditional sampler syste...Sampling study is an effective exploration method, but the most extreme environments of hydrothermal vents pose considerable engineering challenges for sampling hydrothermal fluids. Moreover, traditional sampler systems with sample valves have difficulty in maintaining samples in situ pressure. However, decompression changes have effect on microorganisms sensitive to such stresses. To address the technical difficulty of collecting samples from hydrothermal vents, a new bidirectional high pressure-resistant sample valve with balanced poppet was designed. The sample valve utilizes a soft high performance plastic ＂PEEK＂ as poppet. The poppet with inapposite dimension is prone to occur to plastic deformation or rupture for high working pressure in experiments. To address this issue, based on the fmite element model, simulated results on stress distribution of the poppet with different structure parameters and preload spring force were obtained. The static axial deformations on top of the poppet were experimented. The simulated results agree with the experimental results. The new sample valve seals well and it can withstand high working pressure.展开更多
Balance valve is a core component of the 11000-meter manned submersible“struggle,”and its sealing performance is crucial and challenging when the maximum pressure difference is 118 MPa.The increasing sealing force i...Balance valve is a core component of the 11000-meter manned submersible“struggle,”and its sealing performance is crucial and challenging when the maximum pressure difference is 118 MPa.The increasing sealing force improves the sealing performance and increases the system’s energy consumption at the same time.A hybrid analytical–numerical–experimental(ANE)model is proposed to obtain the minimum sealing force,ensuring no leakage at the valve port and reducing energy consumption as much as possible.The effects of roundness error,environmental pressure,and materials on the minimum sealing force are considered in the ANE model.The basic form of minimum sealing force equations is established,and the remaining unknown coefficients of the equations are obtained by the finite element method(FEM).The accuracy of the equation is evaluated by comparing the independent FEM data to the equation data.Results of the comparison show good agreement,and the difference between the independent FEM data and equation data is within 3%when the environmental pressure is 0–118 MPa.Finally,the minimum sealing force equation is applied in a balance valve to be experimented using a deep-sea simulation device.The balance valve designed through the minimum sealing force equation is leak-free in the experiment.Thus,the minimum sealing force equation is suitable for the ultrahigh pressure balance valve and has guiding significance for evaluating the sealing performance of ultrahigh pressure balance valves.展开更多
介绍了一种液压排气阀特种卡帽,内部采用异型卡位设计,外侧采用长尾柄结构,既有利于按压排气、也可以快速旋转,采用聚甲醛(poly for maldehyde, POM)材料,能保持较高的热稳定性和抗老化性能。在制造过程中,设计了一种全新的一模两腔的...介绍了一种液压排气阀特种卡帽,内部采用异型卡位设计,外侧采用长尾柄结构,既有利于按压排气、也可以快速旋转,采用聚甲醛(poly for maldehyde, POM)材料,能保持较高的热稳定性和抗老化性能。在制造过程中,设计了一种全新的一模两腔的热流道哈弗块侧抽芯模具结构,经CAE分析产品的细节特征,在哈弗块上设置了隔水板冷却水路,内部型芯也设置了隔水板水路,提高了模具冷却效率,运用CAE软件模拟了产品的填充与冷却过程。经试模验证,该模具结构紧凑,塑件质量稳定、精度高,开合模动作合理可靠,制品顺利脱模,可有效节约成本,缩短了产品成型周期,提高了产品的生产率,产品能完全达到客户要求,为同类型产品提供了良好的解决方案。展开更多
基金This project is supported by National Natural Science Foundation ofChina(No.50135020), Key Science and Technology Research Project ofMinistry of Education, China (No.0203) and Provincial Science and Tech-nology Plan of Guangdong, China (No.2004B10301018).
文摘A novel powder metallurgy （P/M） material with high wear resistance is developed in order to decrease the wear and lubricant-leakage of a diesel engine valve guide. The friction and wear tests of this material are conducted. It indicates that the wear resistance of the newly developed P/M material has been improved and much better than that of the formerly used alloy steel. Moreover, three different sealing structures are designed and theoretically analyzed with respect to the characteristic of hydrodynamic sealing. Through comparative experiments of component leakage and engine run-in for different valve guide structures, it proves that the structure with a machined sealing groove but not installed with a seal-ring cannot only reduce the specific lubricant consumption （SLC） of cylinder head, but also decrease the wear of valve stern and valve guide.
基金supported by National Hi-tech Research and Development Program of China (863 Program, No. 2002AA401002-05).
文摘Sampling study is an effective exploration method, but the most extreme environments of hydrothermal vents pose considerable engineering challenges for sampling hydrothermal fluids. Moreover, traditional sampler systems with sample valves have difficulty in maintaining samples in situ pressure. However, decompression changes have effect on microorganisms sensitive to such stresses. To address the technical difficulty of collecting samples from hydrothermal vents, a new bidirectional high pressure-resistant sample valve with balanced poppet was designed. The sample valve utilizes a soft high performance plastic ＂PEEK＂ as poppet. The poppet with inapposite dimension is prone to occur to plastic deformation or rupture for high working pressure in experiments. To address this issue, based on the fmite element model, simulated results on stress distribution of the poppet with different structure parameters and preload spring force were obtained. The static axial deformations on top of the poppet were experimented. The simulated results agree with the experimental results. The new sample valve seals well and it can withstand high working pressure.
基金National Natural Science Foundation of China (Grant Nos.52122502,51879114,and 52075192).
文摘Balance valve is a core component of the 11000-meter manned submersible“struggle,”and its sealing performance is crucial and challenging when the maximum pressure difference is 118 MPa.The increasing sealing force improves the sealing performance and increases the system’s energy consumption at the same time.A hybrid analytical–numerical–experimental(ANE)model is proposed to obtain the minimum sealing force,ensuring no leakage at the valve port and reducing energy consumption as much as possible.The effects of roundness error,environmental pressure,and materials on the minimum sealing force are considered in the ANE model.The basic form of minimum sealing force equations is established,and the remaining unknown coefficients of the equations are obtained by the finite element method(FEM).The accuracy of the equation is evaluated by comparing the independent FEM data to the equation data.Results of the comparison show good agreement,and the difference between the independent FEM data and equation data is within 3%when the environmental pressure is 0–118 MPa.Finally,the minimum sealing force equation is applied in a balance valve to be experimented using a deep-sea simulation device.The balance valve designed through the minimum sealing force equation is leak-free in the experiment.Thus,the minimum sealing force equation is suitable for the ultrahigh pressure balance valve and has guiding significance for evaluating the sealing performance of ultrahigh pressure balance valves.
文摘介绍了一种液压排气阀特种卡帽,内部采用异型卡位设计,外侧采用长尾柄结构,既有利于按压排气、也可以快速旋转,采用聚甲醛(poly for maldehyde, POM)材料,能保持较高的热稳定性和抗老化性能。在制造过程中,设计了一种全新的一模两腔的热流道哈弗块侧抽芯模具结构,经CAE分析产品的细节特征,在哈弗块上设置了隔水板冷却水路,内部型芯也设置了隔水板水路,提高了模具冷却效率,运用CAE软件模拟了产品的填充与冷却过程。经试模验证,该模具结构紧凑,塑件质量稳定、精度高,开合模动作合理可靠,制品顺利脱模,可有效节约成本,缩短了产品成型周期,提高了产品的生产率,产品能完全达到客户要求,为同类型产品提供了良好的解决方案。
