Different amounts of AlON have been introduced in calcium hexaaluminate(CA_(6)) using two approaches, that is, one-step and twostep methods, to improve the slag resistance of CA_(6). A one-step method can directly sin...Different amounts of AlON have been introduced in calcium hexaaluminate(CA_(6)) using two approaches, that is, one-step and twostep methods, to improve the slag resistance of CA_(6). A one-step method can directly sinter the mixtures combining Al_(2)O_(3), CaCO_(3), and Al in flowing nitrogen, in which AlON clusters are always formed because of the poor wettability of Al by Al_(2)O_(3), leading to the high porosity of CA_(6)/AlON composite. In a two-step method, CA_(6)and AlON are prepared separately and then mixed and sintered in flowing nitrogen. Compared with the sample prepared by the one-step method, CA_(6)and AlON in composite by the two-step method are more uniformly distributed,and the optimized amount of AlON added is 10wt%. The slag corrosion and penetration test shows that the CA_(6)/AlON composite using the two-step method exhibits superior slag corrosion protection. The promoted effect of AlON on slag penetration and corrosion resistance is also discussed.展开更多
以γ-Al2O3为原料,炭黑(C)为还原剂,通过碳热还原氮化(carbothermal reduction and nitridation,CTRN)工艺合成了氮氧化铝(AlON)粉体,并通过气压烧结工艺制备了AlON透明陶瓷.借助X射线衍射分析研究了反应温度、保温时间及碳用量对CTRN...以γ-Al2O3为原料,炭黑(C)为还原剂,通过碳热还原氮化(carbothermal reduction and nitridation,CTRN)工艺合成了氮氧化铝(AlON)粉体,并通过气压烧结工艺制备了AlON透明陶瓷.借助X射线衍射分析研究了反应温度、保温时间及碳用量对CTRN反应产物相组成的影响,借助电子探针研究了AlON透明陶瓷的微观结构.研究结果表明:该反应主要受热力学控制,动力学因素也具有重要作用,反应温度和保温时间对AlON粉体的合成均具有重要影响.在1300℃时,开始发生CTRN反应;随着反应温度的升高,AlN的生成量逐渐增加;在1650℃时,开始形成AlON;在1700℃时,AlON的CTRN合成反应基本完成,产物中除含有极少量的AlN外,其余均为AlON相;进一步提高反应温度至1750℃,产物中残余AlN的量有所减少,但不能完全消除.采用CTRN工艺制备的粉体为原料,经1950℃高温气氛反应6h可制备出AlON透明陶瓷,材料微观结构致密、均匀,平均晶粒尺寸约50μm。展开更多
基金financially supported by the National Science Fund for Distinguished Young Scholars (No. 52025041)the National Natural Science Foundation of China (Nos. 51904021, 51974021, 52174294, and 51902020)+2 种基金the Fundamental Research Funds for the Central Universities (No. FRF-TP-19-008A1)the Project of Liaoning Province’s “Rejuvenating Liaoning Talents Plan”, China (No. XLYC1902092)the Beijing Excellent Talents Foundation。
文摘Different amounts of AlON have been introduced in calcium hexaaluminate(CA_(6)) using two approaches, that is, one-step and twostep methods, to improve the slag resistance of CA_(6). A one-step method can directly sinter the mixtures combining Al_(2)O_(3), CaCO_(3), and Al in flowing nitrogen, in which AlON clusters are always formed because of the poor wettability of Al by Al_(2)O_(3), leading to the high porosity of CA_(6)/AlON composite. In a two-step method, CA_(6)and AlON are prepared separately and then mixed and sintered in flowing nitrogen. Compared with the sample prepared by the one-step method, CA_(6)and AlON in composite by the two-step method are more uniformly distributed,and the optimized amount of AlON added is 10wt%. The slag corrosion and penetration test shows that the CA_(6)/AlON composite using the two-step method exhibits superior slag corrosion protection. The promoted effect of AlON on slag penetration and corrosion resistance is also discussed.
文摘以γ-Al2O3为原料,炭黑(C)为还原剂,通过碳热还原氮化(carbothermal reduction and nitridation,CTRN)工艺合成了氮氧化铝(AlON)粉体,并通过气压烧结工艺制备了AlON透明陶瓷.借助X射线衍射分析研究了反应温度、保温时间及碳用量对CTRN反应产物相组成的影响,借助电子探针研究了AlON透明陶瓷的微观结构.研究结果表明:该反应主要受热力学控制,动力学因素也具有重要作用,反应温度和保温时间对AlON粉体的合成均具有重要影响.在1300℃时,开始发生CTRN反应;随着反应温度的升高,AlN的生成量逐渐增加;在1650℃时,开始形成AlON;在1700℃时,AlON的CTRN合成反应基本完成,产物中除含有极少量的AlN外,其余均为AlON相;进一步提高反应温度至1750℃,产物中残余AlN的量有所减少,但不能完全消除.采用CTRN工艺制备的粉体为原料,经1950℃高温气氛反应6h可制备出AlON透明陶瓷,材料微观结构致密、均匀,平均晶粒尺寸约50μm。
