Influence of Particle Size Distribution of Bimodal Reactive Alumina on Properties of LCC Refractory Castables

The effect of particle size distribution of alumina has been investigated for silica-free tabular alumina low cement castables（ LCC）. Three different combinations of alumina have been included in the matrix formulation of the castables. All the three combinations are composed of a bimodal reactive alumina and a fine ground monomodal reactive alumina. The first A1 and second A2 combinations are respectively composed of bimodal and monomodal aluminas from Alteo,with a different fine /coarse particles ratio for the bimodal alumina. The two Alteo combinations have been compared with a third combination C composed of a bimodal commercially available grade and a monomodal commercially available grade. Optimization of particle size packing has been performed for the three different formulations using the Dinger and Funk model. With this optimization,the two formulations based on Alteo material（ PFR,PBR and PFR40） achieve the same level of performance in applicative tests（ flowability,cold physical properties,mechanical resistance,crystalline phases,thermal shocks and corrosion） as reference solutions on the market.

Impact-abrasive Wear Behavior of ZTA and NbC Reinforced Fe60 Matrix Composites

The impact-abrasive wear behavior of ZTA(zirconia toughened alumina)particle(ZTAp)and NbC particle(NbCp)reinforced Fe60 matrix composites(ZTAp-NbCp/Fe60)were investigated.Specimens of pure Fe60 matrix material,NbCp reinforced Fe60 composite(NbCp/Fe60)and ZTAp-NbCp/Fe60 with different contents of ZTAp were prepared through vacuum sintering and tested on an MLD-10B Impact Wear Rig.As revealed by the results,NbCp could strengthen Fe60 matrix,and had fine grain strengthening effect on Fe60matrix.When the mass fraction of ZTAp was 5%-15%,the impact-abrasive wear performance of ZTAp-NbCp/Fe60 composites was better than that of Fe60 and NbCp/Fe60.When the mass fraction was 15%,the ZTApNbCp/Fe60 had the best performance.ZTAp could weaken the impact and wear effect of abrasive particles on the composite and protect the matrix.Cracks occured at the interface and at defects in the ZTAp.The former leaded to ZTAp shedding,while the latter leaded to ZTAp fracturing.In both cases,the performance of the composite material would decrease.

Controlled Synthesis and Application of α-Al_2O_3 for Lu_3Al_5O_(12): Ce^(3+) Green Spherical Phosphors

Al2O3 powders with different morphologies,namely fibrous,sheet-like,and spherical,were prepared by the hydrothermal-thermolysis method.Subsequently,polycrystalline,transparent cerium doped lutetium aluminum garnet（Lu3Al5O（12）：Ce^3＋）green phosphors were synthesized by high temperature solidstate method using commercial lutetium（III）oxide,cerium（III）oxide,and as-prepared Al2O3 powders with different morphologies.The phases,morphologies,and photoluminescent properties of the prepared phosphors were investigated by X-ray diffraction（XRD）,scanning electron microscopy（SEM）,and photoluminescence spectroscopy（PL）.Moreover,the influences of the morphologies ofα-Al2O3 on the types of crystal structure,morphologies,and photoluminescent properties of LuAG：Ce^3＋green phosphors were investigated.The results indicated that the morphologies and particle sizes of theα-Al2O3 powders could be controlled by the additives and parameters.Notably,the sphericalα-Al2O3 powders with good dispersibility were found to be the excellent base materials of LuAG：Ce^3＋green phosphors for white light emitting diodes.

REMOVE INCLUSIONS FROM ALUMINUM MELT INELECTROMAGNETIC FIELD

Electromagnetic separation of non-metallic inclusions from Al-Si melt is studied by theoretical analysis and experiments on self-designed electromagnetic separation apparatus. Metallographs and LECO Image Analysis System were used to analyze the content of alumina in aluminum alloy before and after electromagnetic separation. It is seen that removal effciency increases with the increase of electromagnetic force (EMF) and diameter of inclusion particles while decreases with the increase of melt velocity and height of separator. All alumina particles with diamete of 14μm have been removed successfully from the melt.

Effects of Dissimilar Alumina Particulates on Microstructure and Properties of Cold-Sprayed Alumina/A380 Composite Coatings

In this study,alumina/A380 composite coatings were fabricated by cold spray.The influence of alumina particulates,morphology(spherical and irregular)and content on the deposition behavior of the coatings(including surface roughness,surface residual stress,cross-sectional microstructure and microhardness)was investigated.Results revealed that the spherical alumina mainly shows micro-tamping effect during deposition,which result in remarkable low surface roughness and porosity of the coatings.In addition,very low deposition efficiency and good interfacial bonding between the coating and the substrate were achieved.For irregular alumina particles,the embedding of ceramic particulates in the coating was dominant during deposition process,resulting in high retention in the final deposit.However,it showed limited influence on porosity,surface roughness and interfacial bonding of the deposit.The coatings containing irregular alumina particulates exhibited much higher microhardness than those containing spherical alumina due to the higher load-bearing capacity of deposited alumina.

Electrochemical characterization and microstructure of cold sprayed AA5083/Al_(2)O_(3) composite coatings

This work focused on the role of Al_(2)O_(3) particles in the corrosion behavior of cold sprayed AA5083 aluminum alloy matrix composite(Al-MMC)coatings.The electrochemical characterization of the coatings was investigated in a 3.5 wt.%NaCl solution as a function of time.The results show that fragmentation of Al_(2)O_(3) particles is not clearly observed in the case of AA5083/20 vol.%Al_(2)O_(3) coating,while the broken Al_(2)O_(3) particles can be seen clearly in AA5083/40 vol.%Al_(2)O_(3) and AA5083/60 vol.%Al_(2)O_(3) coatings.The addition of 20 vol.%Al_(2)O_(3) particles yield the coating with the lowest porosity,and different volume fractions of Al_(2)O_(3)in the feedstock have important effects on the electrochemical behavior of composite coatings.The Al-MMC coating reinforced with 20 vol.%Al_(2)O_(3) particles exhibits the highest Ecorrand the lowest icorrcompared with the other conditions.The order of current density is as follows:AA5083/20vol.%Al_(2)O_(3)<AA5083<AA5083/40 vol.%Al_(2)O_(3)<AA5083/60 vol.%Al_(2)O_(3).