Mechanism of high-preload support based on the NPR anchor cable in layered soft rock tunnels

The control of large deformation problems in layered soft rock tunnels needs to solve urgently.The roof problem is particularly severe among the deformation issues in tunnels.This study first analyzes the asymmetric deformation modes in layered soft rock tunnels with large deformations.Subsequently,we construct a mechanical model under ideal conditions for controlling the roof of layered soft rock tunnels through high preload with the support of NPR anchor cables.The prominent roles of long and short NPR anchor cables in the support system are also analyzed.The results indicate the significance of high preload in controlling the roof of layered soft rock tunnels.The short NPR anchor cables effectively improve the integrity of the stratified soft rock layers,while the long NPR anchor cables effectively mobilize the self-bearing capacity of deep-stable rock layers.Finally,the high-preload support method with NPR anchor cables is validated to have a good effect on controlling large deformations in layered soft rock tunnels through field monitoring data.

Deformation mechanism of rock mass and prestressed anchor cable support technology of Haidong soft rock tunnel

The Haidong Tunnel is one of the four soft rock tunnels of the Central Yunnan Water Diversion Project(CYWDP),where large deformation hazards of soft rock occur frequently,which seriously affect construction safety.The effect of highly prestressed anchor cable support was studied based on the active support test in the No.3 branch tunnel of Haidong Tunnel.Firstly,the geological conditions and failure causes were analyzed on the basis of the results of geological survey,in-situ test,and rock laboratory test.Then,the Mohr circle form of the highly prestressed anchor cable active support theory for the support of bedded rock mass was given in combination with the excavation compensation method.It is considered that the prestress active compensation value required for the bedded rock mass is larger than that for the homogeneous rock mass.The deformations of rock mass under both passive and active supports were analyzed by numerical simulations.Furthermore,the'pressure bubble'mechanical model for anchor cable support of bedded rock mass in Haidong Tunnel is given.Field monitoring results show that the highly prestressed anchor cable support can control rock mass deformation well,with a maximum deformation of about 200 mm.The prestressed anchor cable is effective in the bedded stratum,which makes the stress of rock mass uniform and reduces the risk of failure of steel arches due to local bias.Meanwhile,the expansion of plastic zone was efficiently controlled,which is of positive significance for the overall stability of rock mass.

Parameter analysis of anchor bolt support for large-span and jointed rock mass

In order to obtain the optimal parameters of anchor bolt supporting system for large-span and jointed rock mass in Kaiyang Phosphor Mine, it is expensive and unavailable with the method of in-situ experiments. This paper describes a numerical modeling with discrete element method for the supporting effects of different type of anchor bolts. The anchor bolts with variant length of 0.5m, 0.8m, 1.0m, diameter of 10mm, 15mm, 20mm, setting spacing of 3.0m, 2.5m, 2.0m, and setting angle of 10°, 20°, 30°, are simulated respectively. The results show that there exist optimal parameters of anchor bolt support for large-span and jointed rock mass. For the bolt support of the concerning, the optimal length is 2.53.5m, the diameter is 2535mm, the spacing is 0.50.6m, and the setting angle is 105°.

Applied on bolting-cable anchor support of full-seam roadway in weaker thick coal seam

The designing method and the supporting mechanism of both bolt and small cable anchor for full seam roadway in the weaker thick coal seam are systematically analyzed, and the construction technology and the supporting results are briefly summarized.

径向柱塞马达受力分析与试验研究

锚杆支护水平制约着巷道掘进速度和安全性。钻架是用于锚杆支护的核心部件,锚护动作是由安装在钻架上的钻箱和锚箱来完成的。要达到井下使用要求,马达性能的好坏对于钻箱和锚箱的影响很大。锚杆支护工况需要钻箱具有低速运转平稳、传递扭矩大等特点,基于实际使用需求对马达做重点研究。重点对径向柱塞马达进行受力分析,推导了马达各个性能参数,并进行了仿真分析。最后对钻箱马达进行性能测试,评价在不同转速的情况下马达所能达到的扭矩和流量。

Model test on support scheme for carbonaceous slate tunnel in high geostress zone at high depth

The Muzhailing extra-long highway tunnel and corresponding inclined shafts in Lanzhou,Gansu Province,China passes through structurally complex carbonaceous slate that is under high ground stress.Rationally-designed and effective support is of high importance for achieving safe and efficient tunnel construction.The No.2 inclined shaft of Muzhailing Tunnel was taken as the engineering background prototype,for which,a similar model test was conducted to evaluate the effect of highly pretightened constant resistance(NPR,Negative Poisson’s Ratio)anchor cable support provision to the geologically complex carbonaceous slate at different depths.Two schemes were proposed during testing:one scheme was without support and the second was with asymmetric support from highly pre-tightened constant resistance anchor cable.Digital speckle displacement analysis system and micro-groundstress sensors were employed to measure the deformation and shear stress distribution of the tunnel.The results demonstrated that through the second support scheme,the deformation of the surrounding rock could be effectively ameliorated,while this support scheme was applied on the project site of the No.2 inclined shaft,to explore the rationality of the scheme through field engineering tests.On-site monitoring indicated that the deformation of the surrounding rock was within the reasonable design range and the problem of severe tunnel deformation was effectively controlled.The research methods and related conclusions can be used as a reference for the treatment of large deformation problems in deep-buried soft rock tunnels.

Anchoring mechanism and application of hydraulic expansion bolts used in soft rock roadway floor heave control

Comparing with the resin bolt, the hydraulic expansion bolt has different anchoring mechanism and application advantage. According to the working mechanism of the hydraulic expansion bolt, its anchoring force is expressed in four forms including support anchoring force, tension anchoring force, expansion anchoring force and tangent anchoring force, and their values can be obtained on the basis of each calculation formula. Among them, the expansion anchoring force, which is the unique anchoring force of the hydraulic expansion bolt, can provide confining pressure to increase the strength of rock. Aiming at solving the problem of stability control in the soft rock roadway in Jinbaotun Coal Mine which has a double layer of 40 U-type sheds and cannot provide enough resistance support to control floor heave, the study reveals the mechanism of floor heave in the soft rock roadway, and designs the reasonable support parameters of the hydraulic expansion bolts. The observed results of floor convergence indicate that the hydraulic expansion bolts can prevent the development and flow of the plastic zone in the floor rock to control floor heave. Research results enrich the control technology in the soft rock roadway.

An experimental study of a yielding support for roadways constructed in deep broken soft rock under high stress

A rationally designed support for deep roadways excavated in broken soft rock under high stress was investigated. The deformation and failure characteristics and the mechanism of ''yielding support'' was studied for anchor bolts and cables. The rail roadway of the 2-501 working face in the Liyazhuang Mine of the Huozhou coal area located in Shanxi province was used for field trials. The geological conditions used there were used during the design phase. The new ''highly resistant, yielding'' support system has a core of high strength, yielding bolts and anchor cables. The field tests show that this support system adapts well to the deformation and pressure in the deep broken soft rock. The support system effectively controls damage to the roadway and ensures the long term stability of the wall rock and safe production in the coal mine. This provides a remarkable economic and social benefit and has broad prospects for fur- ther application.

Numerical simulation of rockburst disaster and control strategy of constant resistance and large deformation anchor cable in Gaoloushan tunnel

The Gaoloushan Tunnel in Longnan City,Gansu Province,China,frequently experiences rockburst disasters due to high in-situ stress.Managing rockburst in deep-buried tunnels remains a challenging issue.This paper employs RFPA(Rock Failure Process Analysis)software to establish a calculation model of constant resistance and large deformation(CRLD)anchorages and analyzes the effects of different support methods and pre-stress levels on rockburst.We simulate the process of tunnel rockburst disasters and find that ordinary anchor support incurs rockburst on the right arch waist and arch top,forming a V-shaped explosion pit.CRLD anchor support has several advantages in rockburst control,such as more uniform stress distribution in the surrounding rock,a uniform distribution of plastic zones,less noticeable damage to the tunnel,and effective control of the arch top displacement.The effectiveness of the CRLD anchor support under varying pre-stress conditions shows that a higher prestress results in a smaller plastic zone of the surrounding rock and arch top displacement and a lower number of acoustic emission signals,which better explains the excavation compensation effect.Moreover,adding long anchorages in the deep surrounding rock area can better control rockburst and reduce surrounding rock deformation.Based on these findings,we propose a comprehensive control system that combines long and short anchorages and provides the optimal scheme based on calculations.Therefore,by using high-prestress CRLD anchor support and the combination of long and short anchorages at critical positions,we can enhance the integrity of the surrounding rock,effectively absorb the energy released by the surrounding rock deformation,and reduce the incidence of rockburst disasters.

High-resistance controlled yielding supporting technique in deep-well oil shale roadways

In order to avoid the deep-well oil shale roadway being deformed, damaged, or difficult to maintain after excavating and supporting in Haishiwan coal mine, this paper has analyzed the characteristics of the deformed roadway and revealed its failure mechanism by taking comprehensively the methods of field geological investigation, displacement monitoring of surrounding rock, rock properties and hydration properties experiments and field application tests. Based on this work, the high-resistance controlled yielding supporting principle is proposed, which is： to ＂resist＂ by high pre-tightening force and high stiff- ness in the early stage, to ＂yield＂ by making use of the controlled deformation of a yielding tube in the middle stage, and to ＂fix＂ by applying total-section Gunite in the later stage. A high-resistance controlled yielding supporting technique of ＂high pre-tightening force yielding anchor bolt ＋ small-bore pre-tight- ening force anchor cable ＋ rebar ladder beam ＋ rhombic metal mesh ＋ lagging gunite＂ has been estab- lished, and industrial on site testing implemented. The practical results show that the high-resistance controlled yielding supporting technique can effectively control the large deformation and long-time rheology of deep-well oil shale roadways and can provide beneficial references for the maintenance of other con-generic roadways.Deep-well Oil shale

Analysis on the anchor mechanism of the full length resin bolt

The purpose of this paper is to reveal the stress distribution characteristic along the full length anchor bolt. Based on the mechanic model set up, the author calculated the anchor mechanism of the full length resin rock bolt. The stress distribution characteristic is different according to different type of surrounding rock. The conclusion is important to optimize the roadway bolt support design.

穿断层隧道NPR锚索支护体系抗震特性振动台试验研究

为研究具有负泊松比效应(negative Poisson’s ratio,NPR)的恒阻大变形锚索在地震作用下的吸能特性与动力响应规律,利用振动台开展含断层隧道使用普通锚索支护以及使用NPR锚索支护的振动台物理模型试验,对比分析地震作用下处于不同围岩条件中以及使用不同锚索进行支护时隧道结构的动力响应规律。研究结果表明:在同一地震波作用下,使用NPR锚索进行支护的隧道结构破坏程度与使用普通锚索进行支护的隧道结构相比有明显的改善,表明NPR锚索在地震作用下具有良好的吸能特性,能够为隧道结构提供有效支护;通过对比分析普通锚索与NPR锚索的锚索轴力时程曲线可知,在地震波作用下,普通锚索会发生破断现象,轴力突降至零,而NPR锚索的高恒阻力能够持续提供有效支护;分析隧道结构各测点的加速度、应变、土压力等动力响应可知,隧道断层区域在地震作用下的动力响应更为明显,隧道结构在地震作用下呈现出拱肩→拱腰→拱顶的破坏规律,这一研究成果为类似隧道工程的支护对策提供了理论参考。

托顶煤巷道锚固“梁-拱”结构分类及顶板冲击失稳机制

我国煤矿托顶煤巷道冲击地压频发,且冲击动载下顶板灾害尤为严重。为探究托顶煤巷道顶板锚固结构类型和冲击失稳机制,以陕西某矿301工作面回风巷道大面积冲击垮顶为工程背景,运用相似实验、理论分析及数据统计等方法,分析了托顶煤巷道围岩应力、位移和巷表加速度的动载响应特征,研究了顶煤厚度与支护构件影响下顶板锚固结构的分类特征,探究了弹性波下托顶煤巷道的应力响应机制,提出顶板锚固“梁-拱”结构的冲击失稳机制,评估了301工作面回风巷道的抗冲能力,并提出了相应的抗冲支护优化方案。结果表明:①冲击动载下托顶煤围岩应力和位移等监测数据验证了顶板存在内、外层的梁或拱形锚固结构,因顶煤厚度增加,顶板内层锚固结构存在由“梁”向“拱”的转换;②基于顶煤厚度与支护构件相对关系,将顶板锚固结构划分为薄顶煤的“叠加梁-拱”、厚顶煤的“组合梁-拱”和特厚顶煤的“组合拱”,建立了厚煤梁由“梁”向“拱”转化的临界厚度指标;③顶板锚固梁结构和锚固拱结构的冲击失稳机制为动静载荷下分别达到其拉伸、剪切强度极限后破坏,锚固“梁-拱”结构对冲击载荷的放大效应受其尺寸影响明显;④特厚顶煤的“组合拱”结构中内层拱承载强度较低,可增加锚杆长度提升内层拱厚,对应的“组合拱”结构的承载能力上升明显,与抗冲能力评估结果相符。

成都地铁基坑围护桩大变形原因分析及对策研究

[目的]周边环境及地质条件复杂的地铁基坑施工稍有不慎易导致基坑事故的发生。需分析基坑围护桩大变形原因,并提出针对性加固措施。[方法]以成都某近接老旧建筑物的桩锚支护结构地铁车站基坑为工程背景,分析了基坑施工过程中围护桩体发生大变形的原因,提出控制围护桩变形的加固措施。通过Harding-soil二阶高级本构模型研究了围护桩发生变形后,坑内采用反压堆载、基坑坑外坡体采用钢管桩及再次开挖前加强两道锚索措施的可行性。[结果及结论]模拟计算结果及现场实测结果表明,围护桩累计位移为77.77 mm;围护桩产生大变形后采用加固措施,可将围护桩水平位移控制在53 mm以内;根据模拟计算结果及现场实测结果,二者桩体水平位移曲线变化规律一致。实际施工结果表明,采取加固措施后,基坑变形控制效果明显,后续施工过程中未发生大范围变形。

锚固界面剪切力学特征及参数优化试验研究

为加强软岩巷道支护性能,改善锚杆支护设计及其参数,针对锚固系统中界面力学特征以及失效破坏模式进行试验探究,并利用FLAC3D数值模拟方法,以锚固剂、锚固长度为研究参数,对围岩变形、锚杆受力以及塑性区分布规律进行分析、探究,确定科学合理的软岩巷道支护参数。试验研究表明:钢筋—锚固剂界面剪切力学性能,随锚固剂由M20砂浆材料换为高纤维含量ECC-2%材料,其界面峰值剪切应力上涨了122%;当锚固剂—岩石界面黏结强度足够高时,影响其稳定性的主要因素即为岩石自身抗拉强度和内聚力;当采用锚固剂类型为ECC-2%且锚固长度为2.2 m的支护参数时,巷道顶板位移变形量、两帮位移、塑性区范围较优化前的方案分别降低了12.9%、29.15%、20.0%,锚杆最大轴力提高了95.5%。研究结果为软弱围岩支护参数的优化提供了科学依据,并且对于类似工程的支护设计和优化具有参考价值。

深基坑双排微型桩-锚-撑组合支护结构受力与变形特性

为深入研究深厚杂填土地层深基坑微型桩-锚-撑组合支护结构随基坑开挖的受力与变形演化规律,首先,依托青岛市某深基坑工程开展双排微型桩-锚-撑原位试验,分析开挖工况下前、后排桩的桩身弯矩分布规律;然后,结合ABAQUS有限元模拟方法,明确微型桩、预应力锚索与钢支撑之间的协同作用及基坑变形规律;最后,揭示微型桩桩径变化、支护结构作用对桩身受力及基坑变形的影响机制。研究结果表明:增加开挖深度引起桩身正弯矩和负弯矩不断增大,极值点位置不断下移,桩身弯矩整体呈正“S”形分布;开挖至基底,前排桩的桩身反弯点分别位于钢支撑下方0.5 m和开挖面位置,后排桩的桩身反弯点分别位于钢支撑下方0.5 m和开挖面下方1.0 m范围内;基坑开挖竖向影响范围约为1.35H(H为基坑开挖深度),桩径增加近1倍,土体水平位移仅减少约51%,且随桩径继续增加,其对于限制基坑变形效果不显著;相较于桩锚支护结构,桩-锚-撑支护结构作用下,前、后排桩的最大水平位移分别减小34.9%和27.3%,基坑土体的最大水平位移减小46.0%。

锚杆钻车运行中支护承载结构及围岩受力变形分析

目的针对单轨液压锚杆钻车运行过程中支护承载结构及围岩受力变形难以观测分析的问题。方法利用研发的CMMD4-35煤矿用单轨液压锚杆钻车,结合长城五矿1902S回风巷巷道现场情况综合分析钻车在大断面大倾角巷道动态运行的支护、承载及围岩协同受力变形特征。结果研究表明,钻车运行过程中吊挂板的受力变形在悬吊点处均达到峰值,工字钢在悬吊点的部分位移最小,与钻车直接接触的部分受力最大;锚索中部主要受到拉应力,靠近巷道一侧主要受到剪应力,而巷道两帮的锚杆拉应力主要分布在靠近巷道内部一侧;巷道顶板悬吊点处位移最大,两帮靠近顶板位移高于底板处,而巷道偏向低帮处底板的位移大于高帮处;以单轨液压锚杆钻车为核心的新型配套工艺可以有效控制围岩变形,支护效果良好,比传统以掘锚一体机为中心的机器化工艺掘进效率更高。结论研究明确了CMMD4-35煤矿用单轨液压锚杆钻车在实际应用的可行性,解决了现有掘锚一体机难以在复杂地质条件下大断面煤巷自动化掘进支护的问题,提升了煤巷支护效果掘进效率,为CMMD4-35煤矿用单轨液压锚杆钻车的现场应用提供了理论依据。

考虑多失效模式的桩锚结构鲁棒性设计及经济性优化

目的 研究岩土力学参数的不确定性对桩锚支护体系的整体影响,探究经济性和鲁棒性共同作用的优化设计。方法 选取黄土地区工程案例,考虑支护桩隆起破坏、支护桩倾覆破坏、整体稳定性破坏三类破坏形式,使用蒙特卡洛及点估计法嵌套的方式求出不同设计组合下的失效概率及标准差;同时考虑优化设计的经济性,筛选出桩锚支护结构体系的鲁棒性优化设计方案。结果 随着桩长增加,主控模式由隆起破坏向整体稳定性改变,不同的几何参数对结构鲁棒性影响不同,优化后可以获得同时满足经济性、鲁棒性及可靠度要求的最佳设计方案。结论 在桩锚结构设计中考虑经济性优化及多失效模式的鲁棒性设计是必要的。

分体式自适应分支井主井眼支撑系统研制

分支井主井眼支撑工具是满足分支井窗口支撑与分支井眼钻井的核心工具,包括可回收式斜向器、打捞钩、定向锚定封隔器及定向插头等。针对常用配套工具存在的锚定性能差、地面定向难度大、斜向器可取性差等问题,研发了分体式自适应分支井主井眼支撑系统。该系统以大通径锚定封隔器作为井下定位单元,具备轴向及周向锚定功能,可取式钻井导向器可在井下实现自动找正对接,从而建立牢固的窗口支撑系统,配套打捞钩具备定向打捞功能;该系统也可为后期井眼选择性重入及生产提供大通径机械通道。对主井眼窗口支撑系统关键部件进行了有限元分析,并对支撑系统的锚定、抗扭及自动对接等性能进行了测试。分析及测试结果表明:大通径锚定封隔器双向锚定能力1200 kN,环空封隔能力80 MPa;钩式打捞器可实现导向器的定向锁定。所得结果可为分支井设计及工具选择提供参考。

既有隧道不同扩挖宽度下锚杆参数的优化

以黄山洞隧道工程为依托,通过对现场数据的监测和利用有限元分析软件Midas GTS NX进行数值模拟,分析了不同扩挖宽度下隧道拱顶沉降值、周边收敛值和围岩有效应力变化的规律,并改变锚杆的长度和锚杆间距,分析在不同锚杆长度下围岩有效应力、衬砌应力以及锚杆应力的变化规律,确定了不同扩挖宽度下最优的锚杆长度和锚杆间距.研究结果表明:随着扩挖宽度的增加,围岩有效应力由大至小依次为拱脚处压应力、拱腰处压应力、拱顶处压应力和仰拱处拉应力;拱顶处压应力随扩挖宽度的增大而减小,拱腰处压应力随扩挖宽度的增大而增大,但增大趋势不明显;受单侧扩挖方式的影响,扩挖侧的应力大于非扩挖侧;拱脚处受到应力集中的影响,其压应力随着扩挖宽度的增大而增大;扩挖宽度为1.5~2.5 m时的最优锚杆长度和间距分别为2.5 m和1.7 m,扩挖宽度为3.5~4.5 m时二者分别为3.0 m和1.2 m.