Hydrogeochemical modelling of corrosive environment contributing to premature failure of anchor bolts in underground coal mines

Anchor bolts are commonly used throughout underground mining and tunnelling operations to improve roof stability.However,premature failures of anchor bolts are significant safety risks in underground excavations around the world due to susceptible bolt materials,a moist and corrosive environment and tensile stress.In this paper,laboratory experiments and hydrogeochemical models were combined to investigate anchor bolt corrosion and failure associated with aqueous environments in underground coal mines.Experimental data and collated mine water chemistry data were used to simulate bolt corrosion reactions with groundwater and rock materials with the PHREEQC code.A series of models quantified reactions involving iron and carbon under aerobic and anaerobic conditions in comparison with ion,pH and pE trends in experimental data.The models showed that corrosion processes are inhibited by some natural environmental factors,because dissolved oxygen would cause more iron from the bolts to oxidize into solution.These interdisciplinary insights into corrosion failure of underground anchor bolts confirm that environmental factors are important contributors to stress corrosion cracking.

Prediction of a maximum pull-out load of anchor bolts using an optimal combination model

The mixed model of improved exponential and power function and unequal interval gray GM(1,1)model have poor accuracy in predicting the maximum pull-out load of anchor bolts.An optimal combination model was derived using the optimally weighted combination theory and the minimum sum of logarithmic squared errors as the objective function.Two typical anchor bolt pull-out engineering cases were selected to compare the performance of the proposed model with those of existing ones.Results showed that the optimal combination model was suitable not only for the slow P-s curve but also for the steep P-s curve.Its accuracy and stable reliability,as well as its prediction capability classification,were better than those of the other prediction models.Therefore,the optimal combination model is an effective processing method for predicting the maximum pull-out load of anchor bolts according to measured data.

Anchoring mechanism and application of hydraulic expansion bolts used in soft rock roadway floor heave control

Comparing with the resin bolt, the hydraulic expansion bolt has different anchoring mechanism and application advantage. According to the working mechanism of the hydraulic expansion bolt, its anchoring force is expressed in four forms including support anchoring force, tension anchoring force, expansion anchoring force and tangent anchoring force, and their values can be obtained on the basis of each calculation formula. Among them, the expansion anchoring force, which is the unique anchoring force of the hydraulic expansion bolt, can provide confining pressure to increase the strength of rock. Aiming at solving the problem of stability control in the soft rock roadway in Jinbaotun Coal Mine which has a double layer of 40 U-type sheds and cannot provide enough resistance support to control floor heave, the study reveals the mechanism of floor heave in the soft rock roadway, and designs the reasonable support parameters of the hydraulic expansion bolts. The observed results of floor convergence indicate that the hydraulic expansion bolts can prevent the development and flow of the plastic zone in the floor rock to control floor heave. Research results enrich the control technology in the soft rock roadway.

Parameter analysis of anchor bolt support for large-span and jointed rock mass

In order to obtain the optimal parameters of anchor bolt supporting system for large-span and jointed rock mass in Kaiyang Phosphor Mine, it is expensive and unavailable with the method of in-situ experiments. This paper describes a numerical modeling with discrete element method for the supporting effects of different type of anchor bolts. The anchor bolts with variant length of 0.5m, 0.8m, 1.0m, diameter of 10mm, 15mm, 20mm, setting spacing of 3.0m, 2.5m, 2.0m, and setting angle of 10°, 20°, 30°, are simulated respectively. The results show that there exist optimal parameters of anchor bolt support for large-span and jointed rock mass. For the bolt support of the concerning, the optimal length is 2.53.5m, the diameter is 2535mm, the spacing is 0.50.6m, and the setting angle is 105°.

Test and application of hydraulic expansion bolts in a roadway under goaf with ultra-close separation

The roof of a roadway under goal with ultra-close separation consists of thin rock strata and rocks caving in upper goal. Influenced by the mining of the upper coal seam, the roof is loose and broken, and its integ- rity is poor. Resin anchored bolts cannot provide an effective anchoring force in such roof conditions. By conducting free expansion tests and field pull-out tests on a hydraulic expansion bolt, this study has ana- lyzed the influencing factors and laws of radial expansion and anchoring force changes in the rod body. This has revealed the anchoring mechanism of such bolts, and has obtained reasonable water injection pressures and suitable drilling diameters （which are 20-25 MPa and 32-35 mm respectively） for the hydraulic expansion bolt （cR28 mm） used in these tests. Based on pull-out tests at different interlayer spacing, the applicability of hydraulic expansion bolts had been verified for controlling the roof of road- ways under goal with ultra-close distance. Combined with the deformation and failure characteristics of the test roadway roof, this paper proposes a united roof-control technology based on the use of hydraulic expansion bolts and advancing intubation for the roof. Engineering practice indicated that the roof of the test roadway did not generate leaking and caving phenomenon, and the amount of roof deformation was controlled to within 150 mm. Maintenance of the roadway roof has been improved significantly, which ensures safe mining in coal seams with ultra-close separation.

Applied on bolting-cable anchor support of full-seam roadway in weaker thick coal seam

The designing method and the supporting mechanism of both bolt and small cable anchor for full seam roadway in the weaker thick coal seam are systematically analyzed, and the construction technology and the supporting results are briefly summarized.

Analysis on the anchor mechanism of the full length resin bolt

The purpose of this paper is to reveal the stress distribution characteristic along the full length anchor bolt. Based on the mechanic model set up, the author calculated the anchor mechanism of the full length resin rock bolt. The stress distribution characteristic is different according to different type of surrounding rock. The conclusion is important to optimize the roadway bolt support design.

Anchorage Performance and Interfacial Mechanics Transfer Characteristics of a Composite Anchor Bolt with Different Surface Shape

To solve the deficiency of steel anchor blot in corrosion resistance and flaw of GFRP anchor bolt in fracture resistance, our research group develops a new composite anchor bolt made of steel strands wrapped up with compound fiber resin. To improve the cohesion performance of the composite anchor bolt, pull-out tests of different composite anchor bolts with different groove intervals and depths were made and analyzed. The results show that the pulling resistance of the composite anchor bolt increases with the increase of groove interval and depth, but groove interval and depth have optimal value. Based on elastic mechanics, the cohesion between anchor bolts and anchor bodies and its distribution characteristics caused by axial tension are analyzed and cohesion formula is obtained. By contrast, the experimental result is consistent with the theoretical analysis. Therefore, the surficial change of anchor colts could influence the performance of the composite anchor bolt. The cohesion force and anchorage performance can be improved by changing the surface of anchor bolts. Research results show that the new composite anchor bolt is high-performance material in the civil engineering.

An experimental study of a yielding support for roadways constructed in deep broken soft rock under high stress

A rationally designed support for deep roadways excavated in broken soft rock under high stress was investigated. The deformation and failure characteristics and the mechanism of ''yielding support'' was studied for anchor bolts and cables. The rail roadway of the 2-501 working face in the Liyazhuang Mine of the Huozhou coal area located in Shanxi province was used for field trials. The geological conditions used there were used during the design phase. The new ''highly resistant, yielding'' support system has a core of high strength, yielding bolts and anchor cables. The field tests show that this support system adapts well to the deformation and pressure in the deep broken soft rock. The support system effectively controls damage to the roadway and ensures the long term stability of the wall rock and safe production in the coal mine. This provides a remarkable economic and social benefit and has broad prospects for fur- ther application.

High-resistance controlled yielding supporting technique in deep-well oil shale roadways

In order to avoid the deep-well oil shale roadway being deformed, damaged, or difficult to maintain after excavating and supporting in Haishiwan coal mine, this paper has analyzed the characteristics of the deformed roadway and revealed its failure mechanism by taking comprehensively the methods of field geological investigation, displacement monitoring of surrounding rock, rock properties and hydration properties experiments and field application tests. Based on this work, the high-resistance controlled yielding supporting principle is proposed, which is： to ＂resist＂ by high pre-tightening force and high stiff- ness in the early stage, to ＂yield＂ by making use of the controlled deformation of a yielding tube in the middle stage, and to ＂fix＂ by applying total-section Gunite in the later stage. A high-resistance controlled yielding supporting technique of ＂high pre-tightening force yielding anchor bolt ＋ small-bore pre-tight- ening force anchor cable ＋ rebar ladder beam ＋ rhombic metal mesh ＋ lagging gunite＂ has been estab- lished, and industrial on site testing implemented. The practical results show that the high-resistance controlled yielding supporting technique can effectively control the large deformation and long-time rheology of deep-well oil shale roadways and can provide beneficial references for the maintenance of other con-generic roadways.Deep-well Oil shale

Bond Mechanical Properties of Glass Fiber Reinforced Polymer Anti-Floating Anchor in Concrete Baseplate

Combined with fiber Bragg grating(FBG)sensing technology,four glass fiber reinforced polymer(GFRP)anti-floating anchors and four steel anti-floating anchors were tested for on-site destructive failure to investigate the anchoring performance and the bonding characteristics between GFRP anti-floating anchor and concrete floor.The test results show that bending GFRP anchor will be broken at the common boundary between vertical anchorage section and bending section during the pullout process,and the spring-back load provided by the rupture contributes to a decrease of bearing capacity and an inflection point on the load-slip curve.The loaddisplacement curve of the straight anchor GFRP anti-floating anchor is smoother and has better predictability than the same type of steel anchor.Additionally,different forms of GFRP anti-floating bolt have different bondslip constitutive relations.By introducing the sliding-slip correction factor of bending bolt,constitutive models describing the rising-section of sliding-slip relation of bending and straight-anchored GFRP anti-floating bolt are established respectively.The model can fit the test results rightly.