INFLUENCE OF MAGNETIC FIELD ON ACCURACY OF ECM BY CHANGING THE CONDUCTIVITY OF ANODE FILM

The change of conductivity, thickness and scanning electron microscopy （SEM） appearance of the anode film of CrWMn in 10% NaNO3 at different anode potential either with or without the magnetic field applied are investigated by testing film resistance, galvanostatic transient and using SEM to design magnetic circuit in magnetic assisted electrochemical machining （MAECM）. The experiments show that the anode film has semi-conducting property. Compared with the situation without magnetic field applied, the resistance of the film formed at 1 .SV （anode potential） increased and decreased at 4.0V while B=0.4T and the magnetic north pole points toward anode. The SEM photo demonstrates that the magnetic field will densify the film in the passivation area and quicken dissolution of the anode metal in over-passivation area. Based on the influence of magnetic field on electrochemical machining（ECM） due to the changes of the anode film conductivity behavior, the magnetic north pole should be designed to point towards the workpiece surface that has been machined. Process experiments agree with the results of test analysis.

Fabrication and characterization of anodic oxide films on a Ti-10V-2Fe-3Al titanium alloy

Anodic oxide films of the titanium alloy Ti-10V-2Fe-3Al in ammonium tartrate electrolyte without hydrofluoric acid or fluoride were fabricated. The morphology, components, and microstructure of the films were characterized by scanning electron microscopy （SEM）, X-ray photoelectron spectroscopy （XPS）, X-ray diffraction （XRD）, and Raman spectroscopy. The results showed that the films were thick, uniform, and nontransparent. Such films exhibited sedimentary morphology, with a thickness of about 3 μm, and the pore diameters of the deposits ranged from several hundred nanometers to 1.5 μm. The films were mainly titanium dioxide. Some coke-like deposits, which may contain or be changed by OH, NH, C-C, C-O, and C=O groups, were doped in the films. The films were mainly amorphous with a small amount of anatase and rutile phase.

Growth characterization of anodic film on AZ91D magnesium alloy in an electrolyte of Na_2SiO_3 and KF

Anodization of AZ91D magnesium alloy in the electrolyte solution of 0.5 mol/L of sodium silicate and 1.0 mol/L of potassium fluoride was investigated. The anodic films were characterized using optical microscopy （OM）, scanning electron microscopy （SEM）, and X-ray diffraction （XRD）. The corrosion resistance of the various anodized alloys was evaluated by a fast corrosion test using the solution of hydrochloric acid and potassium dichromate. The results showed that the addition of KF resulted in the presence of NaF in the anodic film. The thickness of the anodic film formed under a constant current density of 20 mA/cm^2 for 16 rain at 60℃ exceeded 100 gm. The growth of the anodic film could be divided into three stages based on the anodizing time; the growth rate was much faster during stage Ⅱ than in stages I and Ⅲ. The anodic film exhibited the highest corrosion resistance for the AZ91 alloy, which is attributed to the fact that the anodization was maintained until the end of stage Ⅱ.

EIS Characterization of Sealed Anodic Oxide Films on Titanium Alloy Ti-10V-2Fe-3Al

Anodic oxide films grown on titanium alloy Ti-10V-2Fe-3Al in the solution of sodium tartrate, then sealed in boiling deionised water and calcium acetate solution were observed by using field emission scanning electron microscopy （FE-SEM）, and were chemically analysed by using energy dispersive spectroscopy （EDS）. Corrosion behaviour was investigated in a 3.5% sodium chloride solution, using electrochemical impedance spectroscopy （EIS）. The morphology of the anodic oxide films was dependent on the sealing processes. The surface sealed in calcium acetate solution presented a more homogeneous and smooth structure compared with that sealed in boiling deionised water. The corrosion resistance of the oxide films sealed in calcium acetate solution was better than that sealed in boiling deionised water.

Preparation and Properties of Al-Ni Composite Anodic Films on Aluminum Surface

Ni element was introduced to aluminum surface by a simple chemical immersion method, and A1-Ni composite anodic films were obtained by following anodizing. The morphology, structure and composition of the A1-Ni anodic films were examined by scanning electron microscopy （SEM）, energy disperse spectroscopy （EDS） and atomic force microscopy（AFM）. The electrochemical behaviors of the films were studied by means of polarization measurement and electrochemical impedance spectroscopy （EIS）. The experimental results show that the A1-Ni composite anodic film is more compact with smaller pore diameters than that of the A1 anodic film. The introduction of nickel increases the impedances of both the barrier layer and the porous layer of the anodic films. In NaC1 solutions, the A1-Ni composite anodic films show higher impedance values and better corrosion resistance.

WO_3 Anodic Oxide Film——I.Electrochromism and Auto-bleaching mechanism

Electrochromic and auto-bleaching processes at the WO2 anodic film in 0. 5 mol/L H2SO4 solution were investigated by cyclic voltammetry, a. c. impedance technique and photocurrent spectrometry. The colouration mechanism consists of hydrogen adsorption on the WO2 surface and the transport of H atoms in the WO, lattice. The bleaching process involves at least two steps: transport of interstitial H atoms and hydrogen desorption on the W surface, resulting in interstitial H+ ions; then extration of the H+ ions driven by the external electric field. The auto-bleaching arises from the hydroxylation due to both partial interstitial H atoms and a little of water contained in the film.

SEMICONDUCTING PROPERTIES OF In_2O_3 ANODIC FILM

The good potentiality of the In_2O_3 anodic film as a photoanodic material has been demonstrated.The anodic oxidation of In substrate in alkaline solution for obtaining In_2O_3 film has been developed and their semiconducting properties have been investigated through capacitance, photoelectrochemistry and electroreflection measurements.

Formation and Morphology of Anodic Oxide Films of Ti

The morphology and structure of the oxide films of Ti in H3PO4 were investigated by galvanos tatic anodization, SEM and XRD. The oxide film grew from some pores in the grooves to layered microdomains as increasing anodizing voltage. The crystallinity of the oxide films decreased with the increase of the concentration of the electrolyte. The model has been proposed for the growth of the oxide films by two steps, i.e. by uniform thickening and by local deposition.

Macroscopic Studies on the Properties of the Anodic Oxide Films on Titanium

The effect of fluoride ions on the formation and dissolution behaviour of anodic oxide films on Ti has been investigated in acidic fluoride media (pH=1) using impedance and galvanostatic techniques. A5 the fluoride ion concentration and temperature increase the rate of oxide film formation decreases while the dissolution process increases. oxide film formed at high tem-perature and formation voltage was found to contain more defect sites in the film than that formed at a lower one. Activation energies are calculated during the oxide film formation and dissolution and found to be 20.76 and 28.72 kJ/mol, respectively. Formation rate and reciprocal capacitance data are reported as a function of polarizing current density. Values are recorded for the electrolytic parameters A and B. Potentiostatic curves are derived from the galvanostatic results.

Anodic Layer of Pb-Ca-Sn-Ce Alloy for Maintenance-Free Lead/Acid Batteries

The anodic films of novel Pb-Ca-Sn-Ce alloy, traditional Pb-Ca-Sn and Pb-Sb alloys formed in sulfuric solution at anodic +0.9 V potential corrosion for 6 h were investigated by means of XPS, XRD methods and AC impedance measurement. The results show that the growth of Pb(Ⅱ) oxide on the new Pb-Ca-Sn-Ce alloy surface is inhibited. The AC impedance measurement shows that resistance of the corrosion layer of novel Pb-Ca-Sn-Ce alloy decreases. It is found that the novel Pb-Ca-Sn-Ce alloy can encourage the development of PbO2 in the scale, and enhance the conductivity of the anodic scale. Hence the deep recycling properties of the battery can be expected better.

Crack Propagation in Pipelines Under Extreme Conditions of Near-Neutral PH SCC

Stress Corrosion Cracking(SCC)process through which cracks occur in a variety of susceptible materials is a result of a combination of residual or applied stresses and corrosion.In oil and gas field,buried pipeline steels are made of low-alloy steels with a ferritic-pearlitic structure,such as X70.In dilute solutions,these materials are prone to SCC failure.The Near-neutral simulated soil solution(NS4)solution is established to imitate SCC conditions and subsequently became the industry requirement for crack growth experiments in the majority of laboratories.The strainassisted active crack pathways are considered while modelling SCC growth as an oxide film rupture and anodic dissolution process.It’s been hypothesized that increasing the strain concentration can help with dissolution at the filmfree crack tip.This research focuses on estimating the SCC crack growth rate under various environmental conditions in oil and gas pipelines using finite element modelling.The simulation is carried out using the J-integral theory in the COMSOL Multiphysics program.Simulations are performed to model the crack growth rate(CGR)using slip anodic dissolution(film rupture)mechanism.The plastic strain gradient is required to compute the SCC CGR(da/dt).Because the plastic strain located at crack tip increases proportionally to the crack length as it propagates,the CGR increases as the stress intensity factor(SIF)increases.The crack growth rates increase when constant loads are applied and as the temperature rises,and elevating the cathodic potential has a minimal influence on the propagation rate of cracks but raises the material yield strength and imparts brittle behavior to it.

Printing on Anodized Aluminium Surface

Anodizing of aluminium is widely applied when a controllable morphology and properties of the surface are required. Anodic oxide films may be developed by appropriate selection of electrolyte and film-forming conditions for various applications in the fields of architecture, aerospace, electronics, packaging and printing. In the present study, the printability of aluminium with respect to anodizing conditions is discussed. In particular, AA1050 alloy specimens were anodized in either sulfuric acid or phosphoric acid at temperatures ranging from 10?C to 40?C, thereby affecting the porosity and anodic layer thickness. Both the porosity and oxide thickness increase with the temperature, whereas anodization in phosphoric acid produces thinner and more porous layer than that in sulfuric acid. After the anodization step, two different printing techniques were used (i.e. digital printing and screen printing). Printed specimens were characterized by means of colour parameters, microscopy, adhesion and light fastness test. Colour parameters and ink adhesion measurements indicate that both digital and screen printing techniques give a better print quality when the anodization step is conducted in the range of 20?C - 30?C.

Nickel-free sealing technology for anodic oxidation film of aluminum alloy at room temperature

Different additives were added into the potassium fluorozirconate solution to prepare different nickelfree sealing reagents,with which the anodic oxidation film of aluminum alloy was sealed at room temperature.The phosphor chromic acid weight loss method was used to evaluate the sealing effects.Using electron scanning microscopy(SEM),the surface and cross-sectional micromorphologies of the anodic oxidation films sealed by different fluorozirconate sealants were observed.The position and state of zirconium element distribution in the film hole were investigated by the further quantitative and distribution analysis of Zr element.This study provides an experimental evidence for the theoretical studies of fluorozirconate-sealed anodic oxidation films.It is shown that the fluorozirconate has good sealing effects and has a wide prospect for sealing the aluminum alloy samples.Its products were highly corrosion resistant,and were filled in the openings of the micropores in the oxide film.

A new cleaning process combining non-ionic surfactant with diamond film electrochemical oxidation for polished silicon wafers

This paper presents a new cleaning process for particle and organic contaminants on polished silicon wafer surfaces.It combines a non-ionic surfactant with boron-doped diamond（BDD） film anode electrochemical oxidation. The non-ionic surfactant is used to remove particles on the polished wafer＇s surface,because it can form a protective film on the surface,which makes particles easy to remove.The effects of particle removal comparative experiments were observed by metallographic microscopy,which showed that the 1%v/v non-ionic surfactant achieved the best result. However,the surfactant film itself belongs to organic contamination,and it eventually needs to be removed.BDD film anode electrochemical oxidation（BDD-EO） is used to remove organic contaminants,because it can efficiently degrade organic matter.Three organic contaminant removal comparative experiments were carried out：the first one used the non-ionic surfactant in the first step and then used BDD-EO,the second one used BDD-EO only,and the last one used RCA cleaning technique.The XPS measurement result shows that the wafer＇s surface cleaned by BDD-EO has much less organic residue than that cleaned by RCA cleaning technique,and the non-ionic surfactant can be efficiently removed by BDD-EO.

Effects of Samarium on the Properties of the Anodic Pb(II) Oxides Film Formed on Pb in Sulfuric Acid Solution

The effects of samarium on the properties of the anodic Pb(II) oxides films formed on lead at 0 9 V (vs. Hg/Hg 2SO 4) in 4 5 mol/L H 2SO 4 solution were studied using linear sweep voltammetry (LSV), electrochemical impedance spectroscopy (EIS) and scanning electron micrographs (SEM). The experimental results show that adding Sm to lead metal can inhibit the growth of the Pb(II) oxides film effectively, and reduce the resistance of the PbO oxides film obviously. The addition of Sm increases the porosity of the anodic film, which may cause the increase of the ionic conductance produced by the interstitial liquid among the PbO particles in the film and lead to the decrease of the resistance of the anodic film.

Influences of pulse frequency on formation and properties of composite anodic oxide films on Ti-10V-2Fe-3Al alloy

A thick composite anodic oxide film was fabricated in an environmentally friendly malic acid electrolyte containing Poly Tetra Fluoro Ethylene(PTFE)nanoparticles on Ti-10V-2Fe-3Al alloys.The influence of pulse frequency on the morphology,microstructure and composition of composite anodic oxide films containing PTFE nanoparticles was investigated using Field Emission Scanning Electron Microscopy(FE-SEM)equipped with Energy Dispersive Spectroscopy(EDS),Atomic Force Microscopy(AFM)and Raman spectroscopy.The tribological properties in terms of the friction coefficient,wear loss and morphology of worn surfaces were measured by ball-ondisc tests.The electrochemical property was evaluated by potentiodynamic polarization.The results indicated that the titanium dioxide of composite anodic oxide films transformed from anatase to rutile with the change of pulse frequency,which could result from the electrochemical dynamic equilibrium.The combination of PTFE nanoparticles and malic acid electrolyte molecules can influence the energy fluctuation of electrochemical equilibrium and formation of composite anodic oxide films.Moreover,composite anodic oxide films fabricated under the condition of 1.0–2.0 Hz exhibited the best wear resistance and corrosion property.The schematic diagram of the film formation and PTFE nanoparticles spreading process under different frequencies was elucidated.

Effect of Sb on the properties of anodic Pb(Ⅱ) oxide film formed in alkaline solution

The composition and properties of the anodic films formed on Pb and Pb-3at.%Sb alloy at -0.10 V (vs. Hg/HgO) for 2.5 h in 0.1 mol.dm-3 NaOH solution (25℃) were investigated by cyclic voltammetry, linear sweep voltammetry, open circuit decay curve, photocurrent technique, X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that the anodic film formed oh Pb mainly consists of t-PbO, while that on Pb-3at.%Sb consists of o-PbO, t-PbO and a small amount of orthorhombic Sb2O3. The dominant component of the film anodically grown on Pb-3at.%Sb for less than 5 min is o-PbO, however, t-PbO is the major component of the anodic film formed for 1 h or longer. It is established that Sb suppresses the growth of t-PbO. The anodic film formed on Pb-3at.%Sb is less porous than that on Pb. The bandgap energies of t-PbO and o-PbO in the films were determined by photocurrent measurements to be 1.83-1.84 eV and 2.60 eV, respectively.

Effect of antimony on the reduction of anodic Pbo_2 film on Pb-Sb alloys in sulfuric acid solution

The reduction processes of anodic PbO2 films formed on Pb-Sb alloys in 4.5mol·dm-3 H2SO4 solution at 1.4 V(vs.Hg/Hg2SO4) for 1 h have been investigated by pho-tocurrent method,chronoamperometry,linear sweep voltammetry as well as X-ray diifractornetry.It was found that the reduction of most of the β-PbO2 and part of the α-PbO2 to PbSO4 can be completed within I s between 0.9 V and 1.0 V(vs.Hg/Hg2SO4) and proceeds much faster than that of the remaining a-PbO2 into photoactive α·PbOx (1<x<1.4).The presence of antimony in the alloy retards significantly the reduction of the remaining a-PbO2 and decreases slightly the band-gap energy of t-PbO.

Resistance of the anodic PbO film formed in sulfuric acid solution

The resistance of the anodic PbO film formed on lead at 0.9 V (vs. Hg/Hg2SO4) in 4.5 mol/dm3 H2SO4 was measured using alternating-current impedance method. The resistance of the anodic PbO film was found to be close to that of the interstitial liquid among the PbO particles in the film, suggesting mat the interstitial liquid may serve as the major passage for ion transportation during the film growth.

A Comparative Study on the Corrosion Behaviour of Hard Anodic Coatings on AA 6061 Obtained Using DC and Pulsed DC Power Sources

The corrosion behaviour of the hard anodic coatings prepared by three different methods viz., conventional hard anodizing （C-HA）, pulse hard anodizing （P-HA） and low voltage room temperature pulse hard anodizing （LVP- HA） on AA 6061 was compared using electrochemical impedance spectroscopy （EIS） and linear polarisation. Scanning electron microscope （SEM） was used to study the surface morphology before and after corrosion. EIS data revealed that no significant difference in corrosion resistance was observed among three types. Rp, Icorr and Ecorr were found to be highly stable over the exposure period up to 72 h which confirms the excellent corrosion resistance. The studies indicate that the corrosion resistance of LVP-HA and P-HA, which are processed at lower voltage and at relatively higher temperatures, are comparable to that of C-HA which is processed at sub-zero temperatures and high operating voltages. The corrosion resistance of all coatings was found to be improved after hydrothermal sealing.