The influence of an arc current on the discharge development and the arc modes of a single coil type axial magnetic field （AMF） electrode were investigated by a high-speed charge couple device （CCD） video camera i...The influence of an arc current on the discharge development and the arc modes of a single coil type axial magnetic field （AMF） electrode were investigated by a high-speed charge couple device （CCD） video camera in a long gap distance of 40 mm. The distribution of the axial magnetic field of the single coil type AMF electrode was computed. By computational results, the single coil type AMF electrode could generate higher axial magnetic flux density than the slot type AMF electrode. It was found that the single coil type AMF electrode could perform better than the slot type AMF electrode with the same designing parameters. And the development of the arc modes experienced diffuse mode, constricted but unstable mode, and constricted and stable mode with the amplitude of the arc current increasing. The correlation between the vacuum arc and the noise components of arc voltage was investigated too. The interruption capability could be known in a practical commercial vacuum interrupter by the test results in a demountable vacuum interrupter （DVC） with a electrode diameter of 50 mm and a gap distance of 40 mm.The test results could provide reference to design the high voltage vacuum interrupter adopting the single coil type AMF electrode.展开更多
Ultrasonic assisted GMAW （U-GMAW） method is a novel process, which combines the ultrasonic wave with gas metal arc welding to improve the process stability and weld quality. The U-GMAW system is developed and the ul...Ultrasonic assisted GMAW （U-GMAW） method is a novel process, which combines the ultrasonic wave with gas metal arc welding to improve the process stability and weld quality. The U-GMAW system is developed and the ultrasonic wave is applied by means of acoustic radiation. The arc characteristics and metal transfer modes are studied in comparison with conventional GMAW process. The arc plasma is compressed and the arc length is shorter than that in conventional GMAW process after the ultrasonic is applied onto the arc. The parameter range of short-circuiting mode is extended and the range of unstable transfer is minimized. The changes in arc characteristics are responsible for changes in metal transfer modes.展开更多
An adaptive heat source mode is proposed to account for the keyhole effect and the characteristics of volumetric distribution along the direction of the workpiece thickness. Finite element analysis of the temperature ...An adaptive heat source mode is proposed to account for the keyhole effect and the characteristics of volumetric distribution along the direction of the workpiece thickness. Finite element analysis of the temperature field in keyhole plasma arc welding is conducted and the weld geometry is obtained. The predicted results are in agreement with the measured ones.展开更多
Using Xenon lamp lights to overcome the strong interference from the welding arc, a computer-based system is developed to sense and visualize the metal transfer in GMAW. This system combines through-the-arc sensing of...Using Xenon lamp lights to overcome the strong interference from the welding arc, a computer-based system is developed to sense and visualize the metal transfer in GMAW. This system combines through-the-arc sensing of the welding current and arc voltage with high speed imaging of the metal transfer. It can simultaneously display the metal transfer processes and waveforms of electrical welding parameters in real-time The metal transfer videos and waveforms of electrical welding parameters can be recorded. Metal transfers under various welding conditions have been investigated with the system developed.展开更多
A small-signal model of current programmed mode pulse width modulation converter including the equivalent sampling effect is introduced and analyzed. In this model, an addition pole is brought out by the sampling effe...A small-signal model of current programmed mode pulse width modulation converter including the equivalent sampling effect is introduced and analyzed. In this model, an addition pole is brought out by the sampling effect in the current loop gain, and it affects dynamic bandwidth and stability of the inner current loop. By selecting the appropriate stability parameter which determines the additional pole and describes the degree of peaking in closed loop transfer function, a control model of current programmed full bridge arc welding inverter with maximum frequency bandwidth and stability can be obtained. Small and large amplitude pulse current outputs are employed in simulations and experiments and results validate the design method.展开更多
The greenhouse effect of SFe is a great concern today. The development of high voltage vacuum circuit breakers becomes more important. The vacuum circuit breaker has minimum pollution to the environment. The vacuum in...The greenhouse effect of SFe is a great concern today. The development of high voltage vacuum circuit breakers becomes more important. The vacuum circuit breaker has minimum pollution to the environment. The vacuum interrupter is the key part of a vacuum circuit breaker. The interrupting characteristics in vacuum and arc-controlling techniue are the main problems to be solved for a longer gap distance in developing high voltage vacuum interrupters. To understand the vacuum arc characteristics and provide effective technique to control vacuum arc in a long gap distance, the arc mode transition of a cup-type axial magnetic field electrode is observed by a high-speed charge coupled device （CGD） video camera under different gap distances while the arc voltage and arc current are recorded. The controlling ability of the axial magnetic field on vacuum arc obviously decreases when the gap distance is longer than 40 ram. The noise components and mean value of the arc voltage significantly increase. The effective method for controlling the vacuum arc characteristics is provided by long gap distances based on the test results. The test results can be used as a reference to develop high voltage and large capacity vacuum interrupters.展开更多
基金National Nature Science Foundation of China(No.50477024)
文摘The influence of an arc current on the discharge development and the arc modes of a single coil type axial magnetic field （AMF） electrode were investigated by a high-speed charge couple device （CCD） video camera in a long gap distance of 40 mm. The distribution of the axial magnetic field of the single coil type AMF electrode was computed. By computational results, the single coil type AMF electrode could generate higher axial magnetic flux density than the slot type AMF electrode. It was found that the single coil type AMF electrode could perform better than the slot type AMF electrode with the same designing parameters. And the development of the arc modes experienced diffuse mode, constricted but unstable mode, and constricted and stable mode with the amplitude of the arc current increasing. The correlation between the vacuum arc and the noise components of arc voltage was investigated too. The interruption capability could be known in a practical commercial vacuum interrupter by the test results in a demountable vacuum interrupter （DVC） with a electrode diameter of 50 mm and a gap distance of 40 mm.The test results could provide reference to design the high voltage vacuum interrupter adopting the single coil type AMF electrode.
文摘Ultrasonic assisted GMAW （U-GMAW） method is a novel process, which combines the ultrasonic wave with gas metal arc welding to improve the process stability and weld quality. The U-GMAW system is developed and the ultrasonic wave is applied by means of acoustic radiation. The arc characteristics and metal transfer modes are studied in comparison with conventional GMAW process. The arc plasma is compressed and the arc length is shorter than that in conventional GMAW process after the ultrasonic is applied onto the arc. The parameter range of short-circuiting mode is extended and the range of unstable transfer is minimized. The changes in arc characteristics are responsible for changes in metal transfer modes.
文摘An adaptive heat source mode is proposed to account for the keyhole effect and the characteristics of volumetric distribution along the direction of the workpiece thickness. Finite element analysis of the temperature field in keyhole plasma arc welding is conducted and the weld geometry is obtained. The predicted results are in agreement with the measured ones.
基金supported by the Opening Project Foundation of MOE Key Laboratory of Liquid Structure and Heredity of Materials and Natural Science foundation of Shandong Province(Grant NO.Y20002F24).
文摘Using Xenon lamp lights to overcome the strong interference from the welding arc, a computer-based system is developed to sense and visualize the metal transfer in GMAW. This system combines through-the-arc sensing of the welding current and arc voltage with high speed imaging of the metal transfer. It can simultaneously display the metal transfer processes and waveforms of electrical welding parameters in real-time The metal transfer videos and waveforms of electrical welding parameters can be recorded. Metal transfers under various welding conditions have been investigated with the system developed.
文摘A small-signal model of current programmed mode pulse width modulation converter including the equivalent sampling effect is introduced and analyzed. In this model, an addition pole is brought out by the sampling effect in the current loop gain, and it affects dynamic bandwidth and stability of the inner current loop. By selecting the appropriate stability parameter which determines the additional pole and describes the degree of peaking in closed loop transfer function, a control model of current programmed full bridge arc welding inverter with maximum frequency bandwidth and stability can be obtained. Small and large amplitude pulse current outputs are employed in simulations and experiments and results validate the design method.
基金supported by National Natural Science Foundation of China(No.50477024)
文摘The greenhouse effect of SFe is a great concern today. The development of high voltage vacuum circuit breakers becomes more important. The vacuum circuit breaker has minimum pollution to the environment. The vacuum interrupter is the key part of a vacuum circuit breaker. The interrupting characteristics in vacuum and arc-controlling techniue are the main problems to be solved for a longer gap distance in developing high voltage vacuum interrupters. To understand the vacuum arc characteristics and provide effective technique to control vacuum arc in a long gap distance, the arc mode transition of a cup-type axial magnetic field electrode is observed by a high-speed charge coupled device （CGD） video camera under different gap distances while the arc voltage and arc current are recorded. The controlling ability of the axial magnetic field on vacuum arc obviously decreases when the gap distance is longer than 40 ram. The noise components and mean value of the arc voltage significantly increase. The effective method for controlling the vacuum arc characteristics is provided by long gap distances based on the test results. The test results can be used as a reference to develop high voltage and large capacity vacuum interrupters.
