Since the development of offshore oil and gas, increased submarine oil and gas pipelines were installed. All the early steel pipes of submarine pipelines depended on importing because of the strict requirements of com...Since the development of offshore oil and gas, increased submarine oil and gas pipelines were installed. All the early steel pipes of submarine pipelines depended on importing because of the strict requirements of comprehensive properties, such as, anti-corrosion, resistance to pressure and so on. To research and develop domes- tic steel pipes used for the submarine pipeline, the Longitudinal-seam Submerged Arc Welded （LSAW） pipes were made of steel plates cut from leveled hot rolled coils by both the JCOE and UOE （the forming process in which the plate like the letter “J”, “C”, “0” or “U” shape, then expansion） forming processes. Furthermore, the mechanical properties of the pipe base metal and weld metal were tested, and the results were in accordance with the corresponding pipe specification API SPEC 5L or DNV- OS-FI01, which showed that domestic LSAW pipes could be used for submarine oil and gas pipelines.展开更多
In order to solve the problems of excess ovality and cross-section distortion of longitudinally submerged arc welding pipes after forming,a new three-roller continuous setting round process was proposed.This process c...In order to solve the problems of excess ovality and cross-section distortion of longitudinally submerged arc welding pipes after forming,a new three-roller continuous setting round process was proposed.This process can be divided into three stages:loading stage,roll bending stage and unloading stage.Based on the discretization idea,the mechanical model of the primary statically indeterminate problem of the longitudinally submerged arc welding pipes at the roll bending stage was established,and the deformation response was obtained.The simulation and theoretical results show that there are three positive bending regions and three reverse bending regions along the circumference of the pipe.The loading force of each roller shows growth,stability and downward trend with time.The error between the theoretical fitting curve and the simulated data point is very small,and the simulation results verify the reliability of the theoretical calculation.The experimental results show that the residual ovality decreases with the increase of the reduction,and the reduction of the turning point is the optimum reduction.In addition,the residual ovality of the pipe is less than 0.7%without cross-section distortion,which verifies the feasibility of this process.展开更多
In this article the research and development of X70 large diameter longitudinal seam submerged arc welded (LSAW) steel pipes for West East Gas Transportation Pipeline project (WEGTP) in China are introduced, including...In this article the research and development of X70 large diameter longitudinal seam submerged arc welded (LSAW) steel pipes for West East Gas Transportation Pipeline project (WEGTP) in China are introduced, including the key technique, fabrication of pipe production line, mass production and the latest progress of LSAW steel pipe technique.展开更多
Three kinds of single layer coatings of Zn,Zn15Al,316L stainless steel and two kinds of double layer coatings with inner layer of Zn or Zn15Al and outer layer of 316L stainless steel by arc spraying were developed to ...Three kinds of single layer coatings of Zn,Zn15Al,316L stainless steel and two kinds of double layer coatings with inner layer of Zn or Zn15Al and outer layer of 316L stainless steel by arc spraying were developed to protect the metal ends of prestressed high-strength concrete(PHC)pipe piles against soil corrosion.The corrosion behaviors of the coated Q235 steel samples in the simulated Dagang soil solution were investigated by potentiodynamic polarization,electrochemical impedance spectroscopy(EIS) and natural immersion tests.The results show that the corrosion of the matrix Q235 steel is effectively inhibited by Zn,Zn15Al, Zn+316L and Zn15Al+316L coatings.The corrosion rate value of Zn15Al coated samples is negative.The corrosion products on Zn and Zn15Al coated samples are compact and firm.The corrosion resistance indexes of both Zn and Zn15Al coated samples are improved significantly with corrosion time,and the latter are more outstanding than the former.But the corrosion resistance of 316L coated samples is decreased quickly with the increase in immersion time.When the coatings are sealed with epoxy resin,the corrosion resistance of the coatings will be enhanced significantly.展开更多
文摘Since the development of offshore oil and gas, increased submarine oil and gas pipelines were installed. All the early steel pipes of submarine pipelines depended on importing because of the strict requirements of comprehensive properties, such as, anti-corrosion, resistance to pressure and so on. To research and develop domes- tic steel pipes used for the submarine pipeline, the Longitudinal-seam Submerged Arc Welded （LSAW） pipes were made of steel plates cut from leveled hot rolled coils by both the JCOE and UOE （the forming process in which the plate like the letter “J”, “C”, “0” or “U” shape, then expansion） forming processes. Furthermore, the mechanical properties of the pipe base metal and weld metal were tested, and the results were in accordance with the corresponding pipe specification API SPEC 5L or DNV- OS-FI01, which showed that domestic LSAW pipes could be used for submarine oil and gas pipelines.
基金supported by the National Natural Science Foundation of China (Nos. 52005431, 51705449 and 51975509)the Natural Science Foundation of Hebei Province of China (No. E2020203086)the National Major Science and Technology Projects of China (No. 2018ZX04007002)
文摘In order to solve the problems of excess ovality and cross-section distortion of longitudinally submerged arc welding pipes after forming,a new three-roller continuous setting round process was proposed.This process can be divided into three stages:loading stage,roll bending stage and unloading stage.Based on the discretization idea,the mechanical model of the primary statically indeterminate problem of the longitudinally submerged arc welding pipes at the roll bending stage was established,and the deformation response was obtained.The simulation and theoretical results show that there are three positive bending regions and three reverse bending regions along the circumference of the pipe.The loading force of each roller shows growth,stability and downward trend with time.The error between the theoretical fitting curve and the simulated data point is very small,and the simulation results verify the reliability of the theoretical calculation.The experimental results show that the residual ovality decreases with the increase of the reduction,and the reduction of the turning point is the optimum reduction.In addition,the residual ovality of the pipe is less than 0.7%without cross-section distortion,which verifies the feasibility of this process.
文摘In this article the research and development of X70 large diameter longitudinal seam submerged arc welded (LSAW) steel pipes for West East Gas Transportation Pipeline project (WEGTP) in China are introduced, including the key technique, fabrication of pipe production line, mass production and the latest progress of LSAW steel pipe technique.
基金Projects(20080440043)supported by China Postdoctoral Science FoundationProject supported by Guangdong Sanhe Pipe-pile Co.Ltd.,China
文摘Three kinds of single layer coatings of Zn,Zn15Al,316L stainless steel and two kinds of double layer coatings with inner layer of Zn or Zn15Al and outer layer of 316L stainless steel by arc spraying were developed to protect the metal ends of prestressed high-strength concrete(PHC)pipe piles against soil corrosion.The corrosion behaviors of the coated Q235 steel samples in the simulated Dagang soil solution were investigated by potentiodynamic polarization,electrochemical impedance spectroscopy(EIS) and natural immersion tests.The results show that the corrosion of the matrix Q235 steel is effectively inhibited by Zn,Zn15Al, Zn+316L and Zn15Al+316L coatings.The corrosion rate value of Zn15Al coated samples is negative.The corrosion products on Zn and Zn15Al coated samples are compact and firm.The corrosion resistance indexes of both Zn and Zn15Al coated samples are improved significantly with corrosion time,and the latter are more outstanding than the former.But the corrosion resistance of 316L coated samples is decreased quickly with the increase in immersion time.When the coatings are sealed with epoxy resin,the corrosion resistance of the coatings will be enhanced significantly.
