Fatigue and impact analysis and multi-objective optimization design of Mg/Al assembled wheel considering riveting residual stress

The multi-material assembled light alloy wheel presents an effective lightweight solution for new energy vehicles,but its riveting connection remains a problem.To address this problem,this paper proposed the explicit riveting-implicit springback-implicit fatigue/explicit impact sequence coupling simulation analysis method,analyzed the fatigue and impact performance of the punching riveting connected magnesium/aluminum alloy(Mg/Al)assembled wheel,and constructed some major evaluation indicators.The accuracy of the proposed simulation method was verified by conducting physical experiments of single and cross lap joints.The punching riveting process parameters of the assembled wheel joints were defined as design variables,and the fatigue and impact performance of the assembled wheel was defined as the optimization objective.The connection-performance integration multi-objective optimization design of the assembled wheel considering riveting residual stress was designed via Taguchi experiment,grey relational analysis,analytic hierarchy process,principal component analysis,and entropy weighting methods.The optimization results of the three weighting methods were compared,and the optimal combination of design variables was determined.The fatigue and impact performance of the Mg/Al assembled wheel were effectively improved after optimization.

Analysis and Testing of Microvibrations Produced by Momentum Wheel Assemblies

The microvibrations produced by momentum wheel assemblies（MWA） can degrade the performance of instruments with high pointing precision and stability on spacecraft.This paper concentrates on analyzing and testing the microvibrations produced by MWA.We analyze the disturbance sources produced by mass imbalance,structural mode,bearing irregularity and nonlinear stiffness,and random noise;then,test a well-balanced MWA by a highly sensitive measurement system consisting of a Kistler table and an optical tabletop.The results show that the test system has a resolution of less than 0.003 N in the frequency range of 3-300 Hz.The dynamic imbalance of the MWA cannot excite the radial rocking mode,but there are dynamic amplifications when the poly-harmonic disturbances intersect with the structural modes.Especially at high rotational speed（〉3 000 rev/min）,the main disturbance sources of the MWA come from the bearing irregularity interacting with radial translation mode in the high frequency range.Thus,bearing noise deserves more attention for the well-balanced MWA,and alternative of high quality bearings are proposed to reduce the microvibrations.