Horizontal roof gap of backfill hydraulic support

For the backfill hydraulic support as the key equipment for achieving integration of backfilling and coal mining simultaneously in the practical process, its characteristics will directly influence the backfill body's compression ratio. Horizontal roof gap, as a key parameter of backfilling characteristics, may impact the backfilling effect from the aspects of control of roof subsidence in advance, support stress, backfilling process and the support design. Firstly, the reason why horizontal roof gap exists was analyzed and its definition, causes and connotation were introduced, then adopting the Pro/E 3D simulation software, three typical 3D entity models of backfill hydraulic supports were built, based on the influence of horizontal roof gap on backfilling effect, and influence rules of four factors, i.e. support height, suspension height, suspension angle and tamping angle, were emphatically analyzed on horizontal roof gap. The results indicate that, the four factors all have significant impacts on horizontal roof gap, but show differences in influence trend and degree, showing negative linear correlation, positive linear correlation, positive semi-parabolic correlation and negative semi-parabolic correlation, respectively. Four legs type is the most adaptive to the four factors, while six legs(II) type has the poorest adaptability, and the horizontal roof gap is small under large support height, small suspension height, small suspension angle and large tamping angle situation. By means of optimizing structure components and their positional relation and suspension height of backfill scrape conveyor in the process of support design and through controlling working face deployment, roof subsidence in advance, mining height and backfilling during engineering application, the horizontal roof gap is optimized. The research results can be served as theoretical basis for support design and guidance for backfill support to have better performance in backfilling.

Deformation failure mechanism and application of the backfill along the goaf-side retained roadway

In order to determine the rational width of backfill in the goaf-side retained roadway, the deformation failure mechanism of surrounding rock in retained roadway is studied in the use of theoretical analysis, numerical simulation, etc., when the width of backfill is different. The results show that: with the increase of backfill width, the roof deformation above the backfill decreases; the outside of backfill obviously suffers from greater stress compared to the inner side of backfill; the damage firstly appears in the intersection of top backfill and roof; the plastic failure area is mainly distributed in the roof and floor of inside the roadway; 2 m wide backfill in the goaf-side retained roadway can meet the requirements of roadway deformation. Based on the original combination support of "anchor-mesh-belt-lock" in the haulage-track roadway, the study also considers the reinforced support of "anchor-mesh-belt" above the backfill, and 50 m ahead of working face, and 200 m behind the working face. This kind of support achieves a good result. The roadway deformation of field measurement shows that it can satisfy the need of the next working face.

Construction and stability of an extra-large section chamber in solid backfill mining

In solid backfill mining without gangue removal, the gangue is separated directly underground and backfilled into goaf. This necessitates the underground construction of an extra-large section chamber for separation equipments. For the construction of an extra-large section chamber in the Tangshan mine, we proposed an active support through a combination of bolting, anchor cables, lining, and a reinforced chamber floor by inverted arch pouring. ABAQUS software was used to analyze the surrounding rock deformation and the plastic zone development of the chamber under different excavation schemes.The best excavation scheme was determined, and the effectiveness of the combined supports was verified. In practice, the engineering installation showed good overall control of the movement of the surrounding rock, with roof-to-floor and side-to-side convergences of 154.6 and 77.5 mm, respectively,which meets the requirements for underground coal gangue separation.