An as-cast bainite ductile iron with excellent mechanical properties and wear resistance was fabricated by alloying and centrifugal casting method, and the alloyed chemical composition was optimized by using the therm...An as-cast bainite ductile iron with excellent mechanical properties and wear resistance was fabricated by alloying and centrifugal casting method, and the alloyed chemical composition was optimized by using the thermodynamic software Thermo-Calc. By using optical microscopy, transmission electron microscopy, scanning electron microscopy, and X-ray diffraction, the microstructure of the as-fabricated bainite ductile cast iron was characterized pertinent to the elements distribution in matrix and features of ferrite and retained austenite. The results of mechanical properties test show that the hardness and compressive strength of this alloyed ductile iron are 52 HRC and 2,200 MPa, respectively. The as- cast bainite ductile iron possesses highly abrasive wear resistance and the reason can be ascribed to the solid solution of the elements Si, Ni, Cu, and Mn in the austenite and the formation of carbides of elements Cr and Mo. The strength of bainite ductile iron is increased by the acicular bainitic ferrite in the matrix.展开更多
By continuous quenching process, the effect of austenitizing temperature and time on the structure and hardness of bainiteductile cast iron was studied. It was found that (l) low austenitizing temperature would result...By continuous quenching process, the effect of austenitizing temperature and time on the structure and hardness of bainiteductile cast iron was studied. It was found that (l) low austenitizing temperature would result in scrap ferrite existing in matrix, whichreduces the macro-hardness of bainite ductile cast iron; (2) high austenitizing temperature would make carbide decomposed, which alsoinduces the macro-hardness of bainite cast iron, and (3) austenitizing time has little effect on the structure of bainite ductile cast iron, butas it increases, the macro-hardness ofbainite ductile cast iron and micro-hardness of bainite increases. To the ductile cast iron, as a result,the suitable austenitizing temperature and time are recommended as 880 and 120 min respectively.展开更多
In the present research, TTT curve of bainitic ductile iron under the condition of controlled cooling was generated. The cooling rate of grinding ball and its temperature distribution were also measured at the same ti...In the present research, TTT curve of bainitic ductile iron under the condition of controlled cooling was generated. The cooling rate of grinding ball and its temperature distribution were also measured at the same time. It can be concluded that the bainitic zone of TTT curve is separated from the pearlitic zone. As compared to the water-quenching condition, more even cooling rate and temperature distribution can be achieved in the controlled cooling process. The controlled cooling can keep away from pearlitic zone in the high temperature cooling stage and produce similar results to the process of traditional isothermal cooling with a low cooling rate in the low temperature cooling stage.展开更多
基金supported by the National High Technology Research and Development Program (No.2012AA03A508)the National Natural Science Foundation of China (No. 51271051)
文摘An as-cast bainite ductile iron with excellent mechanical properties and wear resistance was fabricated by alloying and centrifugal casting method, and the alloyed chemical composition was optimized by using the thermodynamic software Thermo-Calc. By using optical microscopy, transmission electron microscopy, scanning electron microscopy, and X-ray diffraction, the microstructure of the as-fabricated bainite ductile cast iron was characterized pertinent to the elements distribution in matrix and features of ferrite and retained austenite. The results of mechanical properties test show that the hardness and compressive strength of this alloyed ductile iron are 52 HRC and 2,200 MPa, respectively. The as- cast bainite ductile iron possesses highly abrasive wear resistance and the reason can be ascribed to the solid solution of the elements Si, Ni, Cu, and Mn in the austenite and the formation of carbides of elements Cr and Mo. The strength of bainite ductile iron is increased by the acicular bainitic ferrite in the matrix.
文摘By continuous quenching process, the effect of austenitizing temperature and time on the structure and hardness of bainiteductile cast iron was studied. It was found that (l) low austenitizing temperature would result in scrap ferrite existing in matrix, whichreduces the macro-hardness of bainite ductile cast iron; (2) high austenitizing temperature would make carbide decomposed, which alsoinduces the macro-hardness of bainite cast iron, and (3) austenitizing time has little effect on the structure of bainite ductile cast iron, butas it increases, the macro-hardness ofbainite ductile cast iron and micro-hardness of bainite increases. To the ductile cast iron, as a result,the suitable austenitizing temperature and time are recommended as 880 and 120 min respectively.
文摘In the present research, TTT curve of bainitic ductile iron under the condition of controlled cooling was generated. The cooling rate of grinding ball and its temperature distribution were also measured at the same time. It can be concluded that the bainitic zone of TTT curve is separated from the pearlitic zone. As compared to the water-quenching condition, more even cooling rate and temperature distribution can be achieved in the controlled cooling process. The controlled cooling can keep away from pearlitic zone in the high temperature cooling stage and produce similar results to the process of traditional isothermal cooling with a low cooling rate in the low temperature cooling stage.
