Thermal safety boundary of lithium-ion battery at different state of charge

Thermal runaway(TR)is a critical issue hindering the large-scale application of lithium-ion batteries(LIBs).Understanding the thermal safety behavior of LIBs at the cell and module level under different state of charges(SOCs)has significant implications for reinforcing the thermal safety design of the lithium-ion battery module.This study first investigates the thermal safety boundary(TSB)correspondence at the cells and modules level under the guidance of a newly proposed concept,safe electric quantity boundary(SEQB).A reasonable thermal runaway propagation(TRP)judgment indicator,peak heat transfer power(PHTP),is proposed to predict whether TRP occurs.Moreover,a validated 3D model is used to quantitatively clarify the TSB at different SOCs from the perspective of PHTP,TR trigger temperature,SOC,and the full cycle life.Besides,three different TRP transfer modes are discovered.The interconversion relationship of three different TRP modes is investigated from the perspective of PHTP.This paper explores the TSB of LIBs under different SOCs at both cell and module levels for the first time,which has great significance in guiding the thermal safety design of battery systems.

Deep learning-based battery state of charge estimation:Enhancing estimation performance with unlabelled training samples

The estimation of state of charge(SOC)using deep neural networks(DNN)generally requires a considerable number of labelled samples for training,which refer to the current and voltage pieces with knowing their corresponding SOCs.However,the collection of labelled samples is costly and time-consuming.In contrast,the unlabelled training samples,which consist of the current and voltage data with unknown SOCs,are easy to obtain.In view of this,this paper proposes an improved DNN for SOC estimation by effectively using both a pool of unlabelled samples and a limited number of labelled samples.Besides the traditional supervised network,the proposed method uses an input reconstruction network to reformulate the time dependency features of the voltage and current.In this way,the developed network can extract useful information from the unlabelled samples.The proposed method is validated under different drive cycles and temperature conditions.The results reveal that the SOC estimation accuracy of the DNN trained with both labelled and unlabelled samples outperforms that of only using a limited number of labelled samples.In addition,when the dataset with reduced number of labelled samples to some extent is used to test the developed network,it is found that the proposed method performs well and is robust in producing the model outputs with the required accuracy when the unlabelled samples are involved in the model training.Furthermore,the proposed method is evaluated with different recurrent neural networks(RNNs)applied to the input reconstruction module.The results indicate that the proposed method is feasible for various RNN algorithms,and it could be flexibly applied to other conditions as required.

Battery Management System with State ofCharge Indicator for Electric Vehicles

Aim To research and develop a battery management system(BMS)with the state of charge(SOC)indicator for electric vehicles (EVs).Methods On the basis of analyzing the electro-chemical characteristics of lead-acid. battery, the state of charge indicator for lead-acid battery was developed by means of an algorithm based on combination of ampere-hour, Peukert's equation and open-voltage method with the compensation of temperature,aging,self- discharging,etc..Results The BMS based on this method can attain an accurate surplus capa- city whose error is less than 5% in static experiments.It is proved by experiments that the BMS is reliable and can give the driver an accurate surplus capacity,precisely monitor the individual battery modules as the same time,even detect and warn the problems early,and so on. Conclusion A BMS can make the energy of the storage batteries used efficiently, develop the batteries cycle life,and increase the driving distance of EVs.

Physics-based battery SOC estimation methods:Recent advances and future perspectives

The reliable prediction of state of charge(SOC)is one of the vital functions of advanced battery management system(BMS),which has great significance towards safe operation of electric vehicles.By far,the empirical model-based and data-driven-based SOC estimation methods of lithium-ion batteries have been comprehensively discussed and reviewed in various literatures.However,few reviews involving SOC estimation focused on electrochemical mechanism,which gives physical explanations to SOC and becomes most attractive candidate for advanced BMS.For this reason,this paper comprehensively surveys on physics-based SOC algorithms applied in advanced BMS.First,the research progresses of physical SOC estimation methods for lithium-ion batteries are thoroughly discussed and corresponding evaluation criteria are carefully elaborated.Second,future perspectives of the current researches on physics-based battery SOC estimation are presented.The insights stated in this paper are expected to catalyze the development and application of the physics-based advanced BMS algorithms.

A Joint Estimation Method of SOC and SOH for Lithium-ion Battery Considering Cyber-Attacks Based on GA-BP

To improve the estimation accuracy of state of charge(SOC)and state of health(SOH)for lithium-ion batteries,in this paper,a joint estimation method of SOC and SOH at charging cut-off voltage based on genetic algorithm(GA)combined with back propagation(BP)neural network is proposed,the research addresses the issue of data manipulation resulting fromcyber-attacks.Firstly,anomalous data stemming fromcyber-attacks are identified and eliminated using the isolated forest algorithm,followed by data restoration.Secondly,the incremental capacity(IC)curve is derived fromthe restored data using theKalman filtering algorithm,with the peak of the ICcurve(ICP)and its corresponding voltage serving as the health factor(HF).Thirdly,the GA-BP neural network is applied to map the relationship between HF,constant current charging time,and SOH,facilitating the estimation of SOH based on HF.Finally,SOC estimation at the charging cut-off voltage is calculated by inputting the SOH estimation value into the trained model to determine the constant current charging time,and by updating the maximum available capacity.Experiments show that the root mean squared error of the joint estimation results does not exceed 1%,which proves that the proposed method can estimate the SOC and SOH accurately and stably even in the presence of false data injection attacks.

State of charge estimation of Li-ion batteries in an electric vehicle based on a radial-basis-function neural network

The on-line estimation of the state of charge （SOC） of the batteries is important for the reliable running of the pure electric vehicle in practice. Because a nonlinear feature exists in the batteries and the radial-basis-function neural network （RBF NN） has good characteristics to solve the nonlinear problem, a practical method for the SOC estimation of batteries based on the RBF NN with a small number of input variables and a simplified structure is proposed. Firstly, in this paper, the model of on-line SOC estimation with the RBF NN is set. Secondly, four important factors for estimating the SOC are confirmed based on the contribution analysis method, which simplifies the input variables of the RBF NN and enhttnces the real-time performance of estimation. FiItally, the pure electric buses with LiFePO4 Li-ion batteries running during the period of the 2010 Shanghai World Expo are considered as the experimental object. The performance of the SOC estimation is validated and evaluated by the battery data from the electric vehicle.

Fuzzy Model for Estimation of the State-of-Charge of Lithium-Ion Batteries for Electric Vehicles

A fuzzy model was established to estimate the state of charge（SOC） of a lithium-ion battery for electric vehicles.The robust Gustafson-Kessel（GK） clustering algorithm based on clustering validity indices was applied to identify the structure and antecedent parameters of the model.The least squares algorithm was utilized to determine the consequent parameters.Validation results show that this model can provide accurate SOC estimation for the lithium-ion battery and satisfy the requirement for practical electric vehicle applications.

A review of deep learning approach to predicting the state of health and state of charge of lithium-ion batteries

In the field of energy storage,it is very important to predict the state of charge and the state of health of lithium-ion batteries.In this paper,we review the current widely used equivalent circuit and electrochemical models for battery state predictions.The review demonstrates that machine learning and deep learning approaches can be used to construct fast and accurate data-driven models for the prediction of battery performance.The details,advantages,and limitations of these approaches are presented,compared,and summarized.Finally,future key challenges and opportunities are discussed.

Study about thermal runaway behavior of high specific energy density Li-ion batteries in a low state of charge

Lithium-ion batteries are widely used in electric vehicles and electronics, and their thermal safety receives widespread attention from consumers. In our study, thermal runaway testing was conducted on the thermal stability of commercial lithium-ion batteries, and the internal structure of the battery was analyzed with an in-depth focus on the key factors of the thermal runaway. Through the study of the structure and thermal stability of the cathode, anode, and separator, the results showed that the phase transition reaction of the separator was the key factor affecting the thermal runaway of the battery for the condition of a low state of charge.

Review of lithium-ion battery state of charge estimation

The technology deployed for lithium-ion battery state of charge(SOC)estimation is an important part of the design of electric vehicle battery management systems.Accurate SOC estimation can forestall excessive charging and discharging of lithium-ion batteries,thereby improving discharge efficiency and extending cycle life.In this study,the key lithium-ion battery SOC estimation technologies are summarized.First,the research status of lithium-ion battery modeling is introduced.Second,the main technologies and difficulties in model parameter identification for lithium-ion batteries are discussed.Third,the development status and advantages and disadvantages of SOC estimation methods are summarized.Finally,the current research problems and prospects for development trends are summarized.

A Comparative Study of Fractional Order Models on State of Charge Estimation for Lithium Ion Batteries

State of charge(SOC)estimation for lithium ion batteries plays a critical role in battery management systems for electric vehicles.Battery fractional order models(FOMs)which come from frequency-domain modelling have provided a distinct insight into SOC estimation.In this article,we compare five state-of-the-art FOMs in terms of SOC estimation.To this end,firstly,characterisation tests on lithium ion batteries are conducted,and the experimental results are used to identify FOM parameters.Parameter identification results show that increasing the complexity of FOMs cannot always improve accuracy.The model R(RQ)W shows superior identification accuracy than the other four FOMs.Secondly,the SOC estimation based on a fractional order unscented Kalman filter is conducted to compare model accuracy and computational burden under different profiles,memory lengths,ambient temperatures,cells and voltage/current drifts.The evaluation results reveal that the SOC estimation accuracy does not necessarily positively correlate to the complexity of FOMs.Although more complex models can have better robustness against temperature variation,R(RQ),the simplest FOM,can overall provide satisfactory accuracy.Validation results on different cells demonstrate the generalisation ability of FOMs,and R(RQ)outperforms other models.Moreover,R(RQ)shows better robustness against truncation error and can maintain high accuracy even under the occurrence of current or voltage sensor drift.

A new state of charge determination method for battery management system

State of Charge (SOC) determination is an increasingly important issue in battery technology. In addition to the immediate display of the remaining battery capacity to the user, precise knowledge of SOC exerts additional control over the charging/discharging process which in turn reduces the risk of over-voltage and gassing, which degrade the chemical composition of the electrolyte and plates. This paper describes a new approach to SOC determination for the lead-acid battery management system by combining Ah-balance with an EMF estimation algorithm, which predicts the battery’s EMF value while it is under load. The EMF estimation algorithm is based on an equivalent-circuit representation of the battery, with the parameters determined from a pulse test performed on the battery and a curve-fitting algorithm by means of least-square regression. The whole battery cycle is classified into seven states where the SOC is estimated with the Ah-balance method and the proposed EMF based algorithm. Laboratory tests and results are described in detail in the paper.

State of charge and health estimation of batteries for electric vehicles applications:key issues and challenges

Using electric vehicles(EVs)for transportation is considered as a necessary component for managing sustainable development and environmental issues.The present concerns regarding the environment,such as rapid fossil fuel depletion,increases in air pollution,accelerating energy demands,global warming,and climate change,have paved the way for the electrification of the transport sector.EVs can address all of the aforementioned issues.Portable power supplies have become the lifeline of the EV world,especially lithium-ion(Li-ion)batteries.Li-ion batteries have attracted considerable attention in the EV industry,owing to their high energy density,power density,lifespan,nominal voltage,and cost.One major issue with such batteries concerns providing a quick and accurate estimation of a battery’s state and health;therefore,accurate determinations of the battery’S performance and health,as well as an accurate prediction of its life,are necessary to ensure reliability and efficiency.This study conducts a review of the technological briefs of EVs and their types,as well as the corresponding battery characteristics.Various aspects of recent research and developments in Li-ion battery prognostics and health monitoring are summarized,along with the techniques,algorithms,and models used for current/voltage estimations,state-of-charge(SoC)estimations,capacity estimations,and remaining-useful-life predictions.

Lithium battery state of charge and state of health prediction based on fuzzy Kalman filtering

This paper presents a more accurate battery state of charge(SOC)and state of health(SOH)estimation method.A lithium battery is represented by a nonlinear two-order resistance-capacitance equivalent circuit model.The model parameters are estimated by searching least square error optimization algorithm.Precisely defined by this method,the model parameters allow to accurately determine the capacity of the battery,which in turn allows to specify the SOC prediction value used as a basis for the SOH value.Application of the extended Kalman filter(EKF)removes the need of prior known initial SOC,and applying the fuzzy logic helps to eliminate the measurement and process noise.Simulation results obtained during the urban dynamometer driving schedule(UDDS)test show that the maximum error in estimation of the battery SOC is 0.66%.Battery capacity is estimate by offline updated Kalman filter,and then SOH will be predicted.The maximum error in estimation of the battery capacity is 1.55%.

Parameter identification and state-of-charge estimation approach for enhanced lithium–ion battery equivalent circuit model considering influence of ambient temperatures

It is widely accepted that the variation of ambient temperature has great influence on the battery model parameters and state-of-charge(SOC) estimation, and the accurate SOC estimation is a significant issue for developing the battery management system in electric vehicles. To address this problem, in this paper we propose an enhanced equivalent circuit model(ECM) considering the influence of different ambient temperatures on the open-circuit voltage for a lithium-ion battery. Based on this model, the exponential-function fitting method is adopted to identify the battery parameters according to the test data collected from the experimental platform. And then, the extended Kalman filter(EKF) algorithm is employed to estimate the battery SOC of this battery ECM. The performance of the proposed ECM is verified by using the test profiles of hybrid pulse power characterization(HPPC) and the standard US06 driving cycles(US06) at various ambient temperatures, and by comparing with the common ECM with a second-order resistance capacitor. The simulation and experimental results show that the enhanced battery ECM can improve the battery SOC estimation accuracy under different operating conditions.

Adaptive Kalman filter based state of charge estimation algorithm for lithium-ion battery

In order to improve the accuracy of the battery state of charge（SOC） estimation, in this paper we take a lithiumion battery as an example to study the adaptive Kalman filter based SOC estimation algorithm. Firstly, the second-order battery system model is introduced. Meanwhile, the temperature and charge rate are introduced into the model. Then, the temperature and the charge rate are adopted to estimate the battery SOC, with the help of the parameters of an adaptive Kalman filter based estimation algorithm model. Afterwards, it is verified by the numerical simulation that in the ideal case, the accuracy of SOC estimation can be enhanced by adding two elements, namely, the temperature and charge rate.Finally, the actual road conditions are simulated with ADVISOR, and the simulation results show that the proposed method improves the accuracy of battery SOC estimation under actual road conditions. Thus, its application scope in engineering is greatly expanded.

Application of Power Electronics and Control for Dual Battery Packs Management with Voltage Balancing and State of Charge Estimation

Energy storage, such as lead acid batteries, is necessary for renewable energy sources’ autonomy because of their intermittent nature, which makes them more frequently used than traditional energy sources to reduce operating costs. The battery storage system has to be monitored and managed to prevent serious problems such as battery overcharging, over-discharging, overheating, battery unbalancing, thermal runaway, and fire dangers. For voltage balancing between batteries in the pack throughout the charging period and the SOC estimate, a modified lossless switching mechanism is used in this research’s suggested battery management system. The OCV state of charge calculation, in the beginning, was used in conjunction with the coulomb counting approach to estimate the SOC. The results reveal that correlation factor K has an average value of 0.3 volts when VM ≥ 12 V and an average value of 0.825 when VM ≤ 12 V. The battery monitoring system revealed that voltage balancing was accomplished during the charging process in park one after 80 seconds with a SOC difference of 1.4% between Batteries 1 and 2. On the other hand, the system estimates the state of charge during the discharging process in two packs, with a maximum DOD of 10.8 V for all batteries. The project’s objectives were met since the BMS estimated SOC and achieved voltage balance.

Reduced Switching-Frequency State of Charge Balancing Strategy for Battery Integrated Modular Multilevel Converter

A modular multilevel converter(MMC)integrated with split battery cells(BIMMCs)is proposed for the battery management system(BMS)and motor drive system.In order to reduce the switching losses,the state of charge(SOC)balancing strategy with a reduced switching-frequency(RSF)is proposed in this paper.The proposed RSF algorithm not only reduces the switching losses,but also features good balancing performance both in the unbalanced and balanced initial states.The results are verified by extensive simulations in MATLAB/Simulink surroundings.

Kalman Filters versus Neural Networks in Battery State-of-Charge Estimation: A Comparative Study

Battery management systems (BMS) must estimate the state-of-charge (SOC) of the battery accurately to prolong its lifetime and ensure a reliable operation. Since batteries have a wide range of applications, the SOC estimation requirements and methods vary from an application to another. This paper compares two SOC estimation methods, namely extended Kalman filters (EKF) and artificial neural networks (ANN). EKF is a nonlinear optimal estimator that is used to estimate the inner state of a nonlinear dynamic system using a state-space model. On the other hand, ANN is a mathematical model that consists of interconnected artificial neurons inspired by biological neural networks and is used to predict the output of a dynamic system based on some historical data of that system. A pulse-discharge test was performed on a commercial lithium-ion (Li-ion) battery cell in order to collect data to evaluate those methods. Results are presented and compared.

Potentiometric Measurement of State-of-Charge of Lead-Acid Batteries Using Polymeric Ferrocene and Quinones Derivatives

Measurement of state-of-charge of lead-acid batteries using potentiometric sensors would be convenient;however, most of the electrochemical couples are either soluble or are unstable in the battery electrolyte. This paper describes the results of an investigation of poly (divinylferrocene) (PDVF) and Poly(diethynylanthraquinone) (PAQ) couples in sulfuric acid with the view to developing a potentiometric sensor for lead-acid batteries. These compounds were both found to be quite stable and undergo reversible reduction/oxidation in sulfuric acid media. Their redox potential difference varied linearly with sulfuric acid concentration in the range of 1 M - 5 M (i.e. simulated lead-acid electrolyte during battery charge/discharge cycles). A sensor based on these compounds has been investigated.