Wire arc additive manufacturing(WAAM)has been investigated to deposit large-scale metal parts due to its high deposition efficiency and low material cost.However,in the process of automatically manufacturing the high-...Wire arc additive manufacturing(WAAM)has been investigated to deposit large-scale metal parts due to its high deposition efficiency and low material cost.However,in the process of automatically manufacturing the high-quality metal parts by WAAM,several problems about the heat build-up,the deposit-path optimization,and the stability of the process parameters need to be well addressed.To overcome these issues,a new WAAM method based on the double electrode micro plasma arc welding(DE-MPAW)was designed.The circuit principles of different metal-transfer models in the DE-MPAW deposition process were analyzed theoretically.The effects between the parameters,wire feed rate and torch stand-off distance,in the process of WAAM were investigated experimentally.In addition,a real-time DE-MPAW control system was developed to optimize and stabilize the deposition process by self-adaptively changing the wire feed rate and torch stand-off distance.Finally,a series of tests were performed to evaluate the control system’s performance.The results show that the capability against interferences in the process of WAAM has been enhanced by this self-adaptive adjustment system.Further,the deposition paths about the metal part’s layer heights in WAAM are simplified.Finally,the appearance of the WAAM-deposited metal layers is also improved with the use of the control system.展开更多
随着电子技术的飞速发展,串行接口作为一种主要的通信接口越来越受关注。为了应对一些工业环境中对多串口提出的要求,一种利用目前最先进的Cyclone III FPGA开发平台实现多个可扩展串口的方法作了介绍。串口和微处理器之间的通信采用总...随着电子技术的飞速发展,串行接口作为一种主要的通信接口越来越受关注。为了应对一些工业环境中对多串口提出的要求,一种利用目前最先进的Cyclone III FPGA开发平台实现多个可扩展串口的方法作了介绍。串口和微处理器之间的通信采用总线的方式,处理器可以使用中断或者查询方式与串口进行通信。在通信过程中串口个数可以根据实际需求灵活改变,还可以根据需要很方便地设置更高或更低的波特率。该设计方法优点在于其具有经济性、易实现性和良好的可移植性,有着很强的通用性和推广价值。展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51665034).
文摘Wire arc additive manufacturing(WAAM)has been investigated to deposit large-scale metal parts due to its high deposition efficiency and low material cost.However,in the process of automatically manufacturing the high-quality metal parts by WAAM,several problems about the heat build-up,the deposit-path optimization,and the stability of the process parameters need to be well addressed.To overcome these issues,a new WAAM method based on the double electrode micro plasma arc welding(DE-MPAW)was designed.The circuit principles of different metal-transfer models in the DE-MPAW deposition process were analyzed theoretically.The effects between the parameters,wire feed rate and torch stand-off distance,in the process of WAAM were investigated experimentally.In addition,a real-time DE-MPAW control system was developed to optimize and stabilize the deposition process by self-adaptively changing the wire feed rate and torch stand-off distance.Finally,a series of tests were performed to evaluate the control system’s performance.The results show that the capability against interferences in the process of WAAM has been enhanced by this self-adaptive adjustment system.Further,the deposition paths about the metal part’s layer heights in WAAM are simplified.Finally,the appearance of the WAAM-deposited metal layers is also improved with the use of the control system.
文摘随着电子技术的飞速发展,串行接口作为一种主要的通信接口越来越受关注。为了应对一些工业环境中对多串口提出的要求,一种利用目前最先进的Cyclone III FPGA开发平台实现多个可扩展串口的方法作了介绍。串口和微处理器之间的通信采用总线的方式,处理器可以使用中断或者查询方式与串口进行通信。在通信过程中串口个数可以根据实际需求灵活改变,还可以根据需要很方便地设置更高或更低的波特率。该设计方法优点在于其具有经济性、易实现性和良好的可移植性,有着很强的通用性和推广价值。