Recovery of alumina from circulating fluidized bed combustion Al-rich fly ash using mild hydrochemical process

To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio （molar ratio of Na2O to Al2O3 in the sodium aluminate solution） of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio （A/S） of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.

Strength and thermal behavior of low weight foam geopolymer using circulating fluidized bed combustion fly ash

A comparative study of the influence of elevated temperature on foam geopolymer using circulating fluidized bed combustion fly ash（CFA） was reported. Foam geopoymers were prepared with different amounts of foam agent and different Si O2/Al2O3 molar ratios of 3.1, 3.4, and 3.8. The mechanical, thermo-physical properties and microstructure of the foam geopolymers before and after exposure to elevated temperature of 800, 1000, and 1200 ℃ were investigated. The specimen with Si O2/Al2O3 molar ratio of 3.8 exhibits the highest compressive strength, better microstructure and dimension stability before and after firing. Carnegeite, nepheline, and zeolite crystalline phases appearing after exposure may contribute to the good post-exposure strength. Low weight foam geopolymer using CFA can increase strength and maintain higher stability as high as 1000 ℃.

Properties of Concrete Incorporating Bed Ash from Circulating Fluidized Bed Combustion and Ground Granulates Blast-furnace Slag

The properties of concrete incorporating circulating fluidized bed combustion （CFBC） bed ash and ground granulates blast-furnace slag （GGBS） were studied.Compressive strength,drying shrinkage,mercury intrusion porosimetry （MIP）,scanning electronic microscopy （SEM）,and X-ray diffraction （XRD） of concrete samples containing CFBC bed ash and GGBS were used.This work used initial surface absorption test （ISAT） and rapid chloride penetration test （RCPT） on concrete to measure the absorption and the ability of concrete to resist chloride ion characteristics for different concrete samples containing CFBC bed ash and GGBS.Open circuit potential （OCP）,direct current polarization resistance were obtained to evaluate rebar corrosion.The CFBC bed ash was X-ray amorphous and consist of SiO2,Al2O3 and CaO compounds.As the replacement of CFBC for sand increases,the rate of initial surface absorption （ISA） increases but compressive strength decreases.When the content of CFBC bed ash replacement for sand maintains constant,the replacement of GGBS for cement increases,compressive strength increases but the rate of ISA decreases.Chloride and corrosion resistance of rebar significantly improve by utilizing a proper amount of CFBC bed ash and GGBS in concrete.

Fluidized bed combustion of high water content alcohol extracted herb residue and the impacts of blending wasted activated coke

Combustion of herb residues(HRs)for heat recovery is a good way for their utilization,but there exists such a problem as high concentration NOx emission in flue gas.The alcohol extracted herb residue(AEHR),one special type of HRs,was chosen as the object and was subjected to immediate combustion in a fluidized bed reactor to investigate the characteristics of its resulting NOx emission.The results showed that,most of the NOx in the flue gas was produced from the char nitrogen(C-N);as the fuel water content increased,the NOx emission concentration exhibited a trend of first decreasing and then increasing;and a properly low combustion temperature inhibited the NOx emission upon the premise of ensuring full combustion.Air staging combustion was adopted to effectively control NOx:the NOx emission concentration in the flue gas was reduced to 296 mg⋅m􀀀3 and the NOx emission reduction rate reached 46.51%compared to conventional combustion.Co-combustion by blending wasted activated coke(WAC)into the AEHR helped both stabilize the combustion state and reduce further the NOx emission.When the blending ratio of WAC fell within a proper range of 20-30%,the NOx emission concentration in the flue gas was as low as 231.4 mg⋅m􀀀3.In addition to the dilution effect of the combustion flue gas of the blended WAC,the local reducing atmosphere caused by its incomplete combustion as well as its strong absorbability and catalytical effect was accountable for the further decrease of the NOx emission concentration.

Incineration of Municipal Sewage Sludge in a Fluidized Bed Reactor

In the present study reduction of nitrogen oxides using reburning technology, during combustion of sewage sludge (fuel I) and the mixture of sewage sludge, wasted bleaching earth and CaO (fuel II), was carried out. The experimental works were conducted in a laboratory-scale fluidized bed reactor (power up to 10 kW) with application of two types of beds: chemically inert bed (sand) and chemically active bed (CaO). The second combustion (reburning) zone in the reactor was formed by dosing into an area above the bed, additional gaseous fuel (propane). Obtained reduction in emissions of nitrogen oxides in both types of beds was at a level 70% - 79%. Additionally bed of CaO has the desulfurizing effect and also reduces the CO concentration in the exhaust fumes. A significant drawback of active bed is the adverse effect on increase of the primary NO which enters the second combustion zone. The result of this fact is higher NOx emission during combustion of the same fuel in bed of CaO in comparison to the combustion of this fuel in the sand bed, when the same maximum degree of reduction of NOx will be obtained for both types of beds.

Detection of onset of agglomeration in a bubbling fluidized bed biomass combustor using reactive Eulerian computational fluid dynamics

The choice of a type of combustion technology to be used for heat or power generation depends on economic,technical,operational and fuel availability constraints.The benefits associated with the evolving market driven by the fluidised bed combustion(FBC)technology cannot be overlooked especially when gauged at 65 GWth of worldwide installed capacity alongside added benefits of handling fuel variation,low pollutant emissions and high combustion efficiency.Biomass or biomass waste will continue to have a vital role to play in the future FBC technology-based power generation.Biomass often contains high levels of inorganic species that can form sticky agglomerates posing a significant risk to boiler operation resulting in unscheduled outages.This added complexity of the behaviour of the fuel and bed material mix highlights the requirement for simulation models to identify agglomeration to help improve the overall performance and reliability of FBC technology.To resolve this problem,this research devised a simulation strategy for the detection of agglomeration using the Eulerian–Eulerian approach.The developed modelling strategy is validated with the experimental data available in literature for two-dimensional simplified geometry of a pilot-scale fluidised bed combustor.The model results were found promising and robust to predict bed defluidisation times and other parameters consistent with the experimental data.

Thermal performance analysis of advanced partial gasification combined cycle

This paper presents the thermodynamic performance analysis and comparison of four kinds of advanced pressurized fluidized bed combustion combined cycle (APFBC-CC) system schemes, two based on pressurized fluidized bed (PFB) combustion and the other two based on atmospheric circulating fluidized bed (CFB) combustion. The results show that the first scheme avoids high temperature gas filter, but has the lower cycle efficiency and syngas heating value. The second scheme can gain the highest cycle efficiency, however it is better to now lower the filter operating temperature. The third and fourth schemes, based on CFB, have lower efficiencies than the second one. But the fourth one, with preheating air/steam for gasification, can obtain the highest heating value of syngas and gain higher efficiency than the third one.

Effect of Curing Conditions on the Hydration and Performance of CFBC Ash Cementitious System

Circulating fluidized bed combustion （CFBC） ash can be used as supplementary cementitious material for concrete production for its high pozzolanic activity. We investigated the effect of curing conditions on the hydration and performance of CFBC ash-Portland cement system （30： 70, by mass） including hydration products, paste microstructure, linear expansion ratio, chemically combined water content and compressive strength. The results show that tobermorite rather than ettringite is generated under the condition of autoclaved curing. The expansion and mortar strength of the system cured in water is higher than those cured in air at a given age, and the strength and bulk volume may retract under the condition of air curing. In addition, autoclaved curing facilitates the increase of strength gain at early curing ages （the increase rate lowers down in the following ages） and the improvement of system volume stability. It is suggested that sufficient water is necessary for the curing of CFBC ash cementitious system, and autoclaved curing may be considered where volume stability is a primary concern.

Emissions from the combustion of eucalypt and pine chips in a fluidized bed reactor

Interest in renewable energy sources has increased in recent years due to environmental concerns about global warming and air pollution,reduced costs and improved efficiency of technologies.Under the European Union（EU）energy directive,biomass is a suitable renewable source.The aim of this study was to experimentally quantify and characterize the emission of particulate matter（PM（2.5））resulting from the combustion of two biomass fuels（chipped residual biomass from pine and eucalypt）,in a pilot-scale bubbling fluidized bed（BFB）combustor under distinct operating conditions.The variables evaluated were the stoichiometry and,in the case of eucalypt,the leaching of the fuel.The CO and PM（2.5）emission factors were lower when the stoichiometry used in the experiments was higher（0.33±0.1 g CO/kg and 16.8±1.0 mg PM（2.5）/kg,dry gases）.The treatment of the fuel by leaching before its combustion has shown to promote higher PM（2.5）emissions（55.2±2.5 mg/kg,as burned）.Organic and elemental carbon represented 3.1 to 30 wt.% of the particle mass,while carbonate（CO3^（2-））accounted for between 2.3 and 8.5 wt.%.The particulate mass was mainly composed of inorganic matter（71% to 86% of the PM（2.5）mass）.Compared to residential stoves,BFB combustion generated very high mass fractions of inorganic elements.Chloride was the water soluble ion in higher concentration in the PM（2.5）emitted by the combustion of eucalypt,while calcium was the dominant water soluble ion in the case of pine.

Reactive gas-solids flows in large volumes—3D modeling of industrial circulating fluidized bed combustors

A model is presented for the simulation of reactive gas-solids flows in large industrial reactors. Circulating fluidized bed （CFB） combustors with several thousands of cubic meters reaction volume are probably the largest reactors of this type. A semi-empirical modeling approach has been chosen to model the three-dimensional concentration distributions of gas and solids components and temperatures inside the combustion chamber of such boilers. Two industrial CFB boilers are investigated in detail： the 105 MWe Duisburg combustor in Germany and the 235 MWe Turow combustor in Poland. The semi-empirical model approach is described first. Then the model is used to show how the three-dimensional concentration and temperature fields are formed by the interaction of several local phenomena. Good agreement between simulation and measurements has been achieved.