Hybrid model for BOF oxygen blowing time prediction based on oxygen balance mechanism and deep neural network

The amount of oxygen blown into the converter is one of the key parameters for the control of the converter blowing process,which directly affects the tap-to-tap time of converter. In this study, a hybrid model based on oxygen balance mechanism (OBM) and deep neural network (DNN) was established for predicting oxygen blowing time in converter. A three-step method was utilized in the hybrid model. First, the oxygen consumption volume was predicted by the OBM model and DNN model, respectively. Second, a more accurate oxygen consumption volume was obtained by integrating the OBM model and DNN model. Finally, the converter oxygen blowing time was calculated according to the oxygen consumption volume and the oxygen supply intensity of each heat. The proposed hybrid model was verified using the actual data collected from an integrated steel plant in China, and compared with multiple linear regression model, OBM model, and neural network model including extreme learning machine, back propagation neural network, and DNN. The test results indicate that the hybrid model with a network structure of 3 hidden layer layers, 32-16-8 neurons per hidden layer, and 0.1 learning rate has the best prediction accuracy and stronger generalization ability compared with other models. The predicted hit ratio of oxygen consumption volume within the error±300 m^(3)is 96.67%;determination coefficient (R^(2)) and root mean square error (RMSE) are0.6984 and 150.03 m^(3), respectively. The oxygen blow time prediction hit ratio within the error±0.6 min is 89.50%;R2and RMSE are0.9486 and 0.3592 min, respectively. As a result, the proposed model can effectively predict the oxygen consumption volume and oxygen blowing time in the converter.

Exploration and Practice of Nitrogen Addition Process for LF Refining Ladle Bottom Blowing Nitrogen Steel Liquid

This article discusses and analyzes the law of nitrogen increase in liquid steel and the main factors affect-ing the nitrogen increasing of molten steel,through the way of adding nitrogen to molten steel by bottom blowing nitrogen gas in LF refining process.It is considered that the main factors affecting the nitrogen increasing instability of molten steel are the initial temperature of LF refining,nitrogen relative element,surface active elements[O]and[S]of steel liquid,and bottom blowing rate of ladle.The large-scale production practice shows that T[O]not more than 50×10-6 and[S]is not more than 0.020 in LF refining at the initial temperature of not less than 1570.The liquid steel nitrogen enrichment test is carried out by ladle bottom blowing nitrogen gas after 20 min of refining,the flow rate is set as(6.0~7.0)NL/min per ton,and it is turned to 2 NL/min at 6 min before the end of refining,the nitrogen increasing rate of liquid steel is basically stable at(5~6)×10-6 per minute.

Effect of gas blowing nozzle angle on multiphase flow and mass transfer during RH refining process

A three-dimensional mathematical model was developed to investigate the effect of gas blowing nozzle angles on multiphase flow,circulation flow rate,and mixing time during Ruhrstahl-Heraeus(RH) refining process.Also,a water model with a geometric scale of 1:4 from an industrial RH furnace of 260 t was built up,and measurements were carried out to validate the mathematical model.The results show that,with a conventional gas blowing nozzle and the total gas flow rate of 40 L·min^(-1),the mixing time predicted by the mathematical model agrees well with the measured values.The deviations between the model predictions and the measured values are in the range of about 1.3%–7.3% at the selected three monitoring locations,where the mixing time was defined as the required time when the dimensionless concentration is within 3% deviation from the bath averaged value.In addition,the circulation flow rate was 9 kg·s^(-1).When the gas blowing nozzle was horizontally rotated by either 30° or 45°,the circulation flow rate was found to be increased by about 15% compared to a conventional nozzle,due to the rotational flow formed in the up-snorkel.Furthermore,the mixing time at the monitoring point 1,2,and 3 was shortened by around 21.3%,28.2%,and 12.3%,respectively.With the nozzle angle of 30° and 45°,the averaged residence time of 128 bubbles in liquid was increased by around 33.3%.

Successful treatment of a rare subcutaneous emphysema after a blow-out fracture surgery using needle aspiration:A case report

BACKGROUND Many cases of emphysema associated with blow-out fractures occur before surgery due to trauma.However,emphysema can occur even after surgery,and most of such cases are managed conservatively and allowed to resolve.Swelling in the periorbital area due to emphysema that occurs after surgery can make early recovery difficult.CASE SUMMARY Herein,we describe a case of postoperative subcutaneous emphysema that was treated using a simple needle aspiration method.A 48-year-old male patient visited the hospital with a blow-out fracture of the left medial orbital wall and nasal bone fracture.One day postoperatively,swelling and crepitus in the left periorbital area were observed,and follow-up computed tomography showed emphysema in the left periorbital subcutaneous area.Needle aspiration using an 18-gauge needle and syringe was used to relieve the emphysema.The symptoms of sudden swelling improved immediately,and no recurrence was observed.CONCLUSION We conclude that needle aspiration is a useful method that could help in relieving symptom,resolving discomfort,and enabling early return to daily life in patients with postoperative subcutaneous emphysema.

Solution of idle LBO problem for high FAR aero combustor

The paper sheds light on the idle lean blow off(LBO)problem for high fuel air ratio(FAR)com⁃bustor,which is impossible to be addressed with traditional aero combustor design.A significant improvement in aero combustor design is required to resolve the idle LBO issue.The authors detailed a practical and efficient solu⁃tion,which not only solved the idle LBO issue but also defined the aero-thermal design for high-FAR combustor.The design will usher in a new era of aero combustor.

Bio-Based Rigid Polyurethane Foams for Cryogenic Insulation

Cryogenic insulation material rigid polyurethane(PU)foams were developed using bio-based and recycled feedstock.Polyols obtained from tall oil fatty acids produced as a side stream of wood biomass pulping and recycled polyethylene terephthalate were used to develop rigid PU foam formulations.The 4th generation physical blowing agents with low global warming potential and low ozone depletion potential were used to develop rigid PU foam cryogenic insulation with excellent mechanical and thermal properties.Obtained rigid PU foams had a thermal conductivity coefficient as low as 0.0171 W/m·K and an apparent density of 37-40 kg/m^(3).The developed rigid PU foams had anisotropic compression strength properties,which were higher parallel to the foaming direction.Moreover,the compression strength was also influenced by the type of applied bio-based polyol.The bio-based polyols with higher OH group functionality delivered higher crosslinking density of polymer matrix;thus,the mechanical properties were also higher.The mechanical strength of the foams increased when materials were tested at liquid nitrogen temperature due to the stiffening of the polymer matrix.The thermal properties of the developed materials were determined using differential scanning calorimetry,dynamic mechanical analysis,and thermogravimetric analysis methods.Lastly,the developed rigid PU foams had good adhesion to the aluminium substrate before and after applying cyroshock and an excellent safety coefficient of 4-5.Rigid PU foams developed using Solstice LBA delivered adhesion strength of~0.5 MPa and may be considered for application as cryogenic insulation in the aerospace industry.

Thermodynamic behavior and morphology of impurities in metallurgical grade silicon in process of O_2 blowing

Gas blowing is a valid method to remove the impurities from metallurgical grade silicon（MG-Si） melt.The thermodynamic behavior of impurities Fe,Al,Ca,Ti,Cu,C,B and P in MG-Si was studied in the process of O2 blowing.The removal efficiencies of impurities in MG-Si were investigated using O2 blowing in ladle.It is found that the removal efficiencies are higher than 90% for Ca and Al and nearly 50% for B and Ti.The morphology of inclusions was analyzed and the phases Al3Ni,NiSi2 and Al3Ni were confirmed in MG-Si by X-ray diffraction.It was found that SiB4 exists in Si？B binary system.The chemical composition of inclusions in MG-Si before and after refining was analyzed by SEM-EDS.It is found that the amount of white inclusion reduces for the removal of most Al and Ca in the forms of molten slag inclusion and the contents of Fe,Ni and Mn in inclusion increase for their inertia in silicon melt with O2 blowing.

Cold model on bubble growth and detachment in bottom blowing process

The bubble growth and detachment behavior in the bottom blowing process were investigated. Four multi-hole nozzle configurations with different opening ratios were assessed experimentally using high-speed photography and digital image processing. For these configurations, the experiments reveal that the bubble growth consists of a petal-like stage, an expansion stage and a detachment stage. The petal-like shape is qualitatively described through the captured images, while the non-spherical bubbles are analyzed by the aspect ratio. The bubble size at the detachment is quantified by the maximum caliper distance and the bubble equivalent diameter. Considering the dependence on the opening ratio, different prediction models for the ratio of maximum caliper distance to hydraulic diameter of the nozzle outlet and the dimensionless bubble diameter are established. The comparative analysis results show that the proposed prediction model can accurately predict the bubble detachment size under the condition of multi-hole nozzles.

THE EXISTENCE OF GLOBAL SOLUTION AND THE BLOWUP PROBLEM FOR SOME p-LAPLACE HEAT EQUATIONS

This article consider, for the following heat equation {ut/｜x｜^s-△pu=u^q,（x,t）∈Ω×（0,T）,u（x,t）=0, （x,t）∈δΩ×（0,T） ,u（x,t）=u0（x）,u0（x）≥0,u0（x） absolotely unequalto 0 the existence of global solution under some conditions and give two sufficient conditions for the blow up of local solution in finite time, where Ω is a smooth bounded domain in R^N（N〉p）,0∈Ω,△pu=div（｜△↓｜^P-2 △↓u）,0≤s≤2,p≥2,p-1 〈q〈 ^N-p -N＋p/N-p.

GLOBAL SOLUTIONS AND FINITE TIME BLOW UP FOR DAMPED KLEIN-GORDON EQUATION

We study the Cauchy problem of strongly damped Klein-Gordon equation. Global existence and asymptotic behavior of solutions with initial data in the potential well are derived. Moreover, not only does finite time blow up with initial data in the unstable set is proved, but also blow up results with arbitrary positive initial energy are obtained.

THE BLOW-UP PROPERTIES FOR A DEGENERATE SEMILINEAR PARABOL IC EQUATION WITH NONL OCAL SOURCE

This paper deals with the blow up properties of the positive solutions to the nonlocal degenerate semilinear parabolic equation u t-(x αu x) x=∫ a 0f(u) d x in (0,a)×(0,T) under homogeneous Dirichlet conditions. The local existence and uniqueness of classical solution are established. Under appropriate hypotheses, the global existence and blow up in finite time of positive solutions are obtained. It is also proved that the blow up set is almost the whole domain. This differs from the local case. Furthermore, the blow up rate is precisely determined for the special case: f(u)=u p,p>1.

BLOW-UP OF SOLUTION FOR A VISCOELASTIC WAVE EQUATION WITH DELAY

In this paper, we consider the following viscoelastic wave equation with delay|u_t|~ρu_(tt)-△u-△u_(tt)+∫_0~t g(t-8)△u(8)d8 + μ_1 u_t(x,t) + μ_2 u_t(x,t-τ) = b|u|^(p-2) u in a bounded domain. Under appropriate conditions on μ1, μ2, the kernel function g, the nonlinear source and the initial data, there are solutions that blow up in finite time.

VOLUMETRIC MASS TRANSFER COEFFICIENT BETWEEN SLAG AND METAL IN COMBINED BLOWING CONVERTER

The effects of operation parameters of combined blowing converter on the volumetric mass transfer coefficient between slag and steel are studied with a cold model with water simulating steel, oil simulating slag and benzoic acid as the transferred substance between water and oil. The results show that, with lance level of 2.1m and the top blowing rate of 25000Nm3/h, the volumetric mass transfer coefficient changes most significantly when the bottom blowing rate ranges from 384 to 540Nm3/h. The volumetric mass transfer coefficient reaches its maximum when the lance level is 2.1m, the top blowing rates is 30000Nm3/h, and the bottom blowing rate is 384Nm3/h with tuyeres located symmetrically at 0.66D of the converter bottom.

Self-sustained Oscillation Pulsed Air Blowing System for Energy Saving

Currently, many studies have been made for years on dimensions of pneumatic nozzle, which influence the flow characteristic of blowing system. For the purpose of outputting the same blowing force, the supply pressure could be reduced by decreasing the ratio of length to diameter of nozzle. The friction between high speed air and pipe wall would be reduced if the nozzle is designed to be converging shape comparing with straight shape. But the volume flow and pressure, discussed in these studies, do not describe energy loss of the blowing system directly. Pneumatic power is an innovative principle to estimate pneumatic system’s energy consumption directly. Based on the above principle, a pulse blowing method is put forward for saving energy. A flow experiment is carried out, in which the high speed air flows from the pulse blowing system and continuous blowing system respectively to a plate with grease on top. Supply pressure and the volume of air used for removing the grease are measured to calculate energy consumption. From the experiment result, the pulse blowing system performs to conserve energy comparing with the continuous blowing system. The frequency and duty ratio of pulse flow influence the blowing characteristic. The pulse blowing system performs to be the most efficient at the specified frequency and duty ratio. Then a pneumatic self-oscillated method based on air operated valve is put forward to generate pulse flow. A simulation is made about dynamic modeling the air operated valve and calculating the motion of the valve core and output pressure. The simulation result verifies the system to be able to generate pulse flow, and predicts the key parameters of the frequency and duty ratio measured by experiment well. Finally, on the basis of simplifying and solution of the pulse blowing system’s mathematic model, the relationship between system’s frequency duty ratio and the dimensions of components is simply described with four algebraic equations. The system could be designed with specified frequency and duty ratio according to the four equations. This study provides theoretical basis for designing energy-saving air blowing system.

LOWER BOUNDS OF BLOW UP TIME FOR A SYSTEM OF SEMI-LINEAR HYPERBOLIC PETROVSKY EQUATIONS

Li et al. in [3] obtained blow-up results for a system of Petrovskey equations in some different cases. In this article we obtain lower bounds for the blow up time under some considerations on initial data.

Role of blowing snow in snow processes in Qilian Mountainous region

Blowing snow is an important part of snow hydrologic processes in mountainous region, however the related researches were rare for the Qilian mountainous region where blowing snow is frequent. Using the observation dataset in 2008 snow season in Binggou wa- tershed in Qilian mountainous region, we systematically studied the energy and mass processes of blowing snow by field observation and model simulation. The results include the analysis of snow observation, the occurrence probability of blowing snow, blowing snow transport and blowing snow sublimation. It was found that blowing snow was obvious in high altitude region （4,146 m）, the snow redislribution phenomena was remarkable. In Yakou station in the study region, blowing snow was easily occurred in midwinter and early spring when no snowmelt, the blowing snow transport was dominated in this period; when snowmelt beginning, the occur- rence probability of blowing snow decreased heavily because of the increasing air temperature, melt, and refrozen phenomena. The blowing snow sublimation accounted for 41.5% of total snow sublimation at Yakou station in 2008 snow season.

BLOW-UP PHENOMENA FOR A CLASS OF GENERALIZED DOUBLE DISPERSION EQUATIONS

In this article, we study the blow-up phenomena of generalized double dispersion equations u_(tt)-u_(xx)-u_(xxt) + u_(xxxx)-u_(xxtt)= f(u_x)_x.Under suitable conditions on the initial data, we first establish a blow-up result for the solutions with arbitrary high initial energy, and give some upper bounds for blow-up time T~* depending on sign and size of initial energy E(0). Furthermore, a lower bound for blow-up time T~* is determined by means of a differential inequality argument when blow-up occurs.

FINITE TIME BLOW UP OF THE SOLUTIONS TO BOUSSINESQ EQUATION WITH LINEAR RESTORING FORCE AND ARBITRARY POSITIVE ENERGY

Finite time blow up of the solutions to Boussinesq equation with linear restoring force and combined power nonlinearities is studied. Sufficient conditions on the initial data for nonexistence of global solutions are derived. The results are valid for initial data with arbitrary high positive energy. The proofs are based on the concave method and new sign preserving functionals.

Numerical Simulation of the Air Jet Flow Field in the Melt Blowing Process

The theoretical model of the flow field of the dual slot die in melt blowing process is founded. The model is solved numerically with finite difference method. The distributions of the air velocity component in x direction along x-axis and y-axis and the air temperature distributions along x-axis and y-axis are obtained via numerical computation. The computation results coincide with the experimental data given by Harphain and Shambaugh. The distributions of the air velocity and air temperature are introduced into the air drag model of melt blowing. The model prediction of the fiber diameter agrees with the experimental data well.

NUMERICAL STUDY ON THE FLOW AROUND A CIRCULAR CYLINDER WITH SURFACE SUCTION OR BLOWING USING VORTICITY-VELOCITY METHOD

A vorticity-velocity method was used to study the incompressible viscous fluid flow around a circular cylinder with surface suction or blowing. The resulted high order implicit difference equations were effeciently solved by the modified incomplete LU decomposition conjugate gradient scheme ( MILU-CG). The effects of surface suction or blowing' s position and strength on the vortex structures in the cylinder wake, as well as on the drag and lift forces at Reynoldes number Re = 100 were investigated numerically. The results show that the suction on the shoulder of the cylinder or the blowing on the rear of the cylinder can effeciently suppress the asymmetry of the vortex wake in the transverse direction and greatly reduce the lift force; the suction on the shoulder of the cylinder, when its strength is properly chosen, can reduce the drag force significantly, too.