Experimental Study on Ammonia Co-Firing with Coal for Carbon Reduction in the Boiler of a 300-MW Coal-Fired Power Station

To reduce CO_(2) emissions from coal-fired power plants,the development of low-carbon or carbon-free fuel combustion technologies has become urgent.As a new zero-carbon fuel,ammonia(NH_(3))can be used to address the storage and transportation issues of hydrogen energy.Since it is not feasible to completely replace coal with ammonia in the short term,the development of ammonia-coal co-combustion technology at the current stage is a fast and feasible approach to reduce CO_(2) emissions from coal-fired power plants.This study focuses on modifying the boiler and installing two layers of eight pure-ammonia burners in a 300-MW coal-fired power plant to achieve ammonia-coal co-combustion at proportions ranging from 20%to 10%(by heat ratio)at loads of 180-to 300-MW,respectively.The results show that,during ammonia-coal co-combustion in a 300-MW coal-fired power plant,there was a more significant change in NO_(x) emissions at the furnace outlet compared with that under pure-coal combustion as the boiler oxygen levels varied.Moreover,ammonia burners located in the middle part of the main combustion zone exhibited a better high-temperature reduction performance than those located in the upper part of the main combustion zone.Under all ammonia co-combustion conditions,the NH_(3) concentration at the furnace outlet remained below 1 parts per million(ppm).Compared with that under pure-coal conditions,the thermal efficiency of the boiler slightly decreased(by 0.12%-0.38%)under different loads when ammonia co-combustion reached 15 t·h^(-1).Ammonia co-combustion in coal-fired power plants is a potentially feasible technology route for carbon reduction.

Numerical study of plasmas start-up by electron cyclotron waves in NCST spherical tokamak and CN-H1 stellarator

According to the physics of tokamak start-up,this study constructs a zero-dimensional(0D)model applicable to electron cyclotron(EC)wave assisted start-up in NCST spherical torus(spherical tokamak)and CN-H1 stellarators.Using the constructed 0D model,the results obtained in this study under the same conditions are compared and validated against reference results for pure hydrogen plasma start-up in tokamak.The results are in good agreement,especially regarding electron temperature,ion temperature and plasma current.In the presence of finite Ohmic electric field in the spherical tokamak,a study on the EC wave assisted start-up of the NCST plasma at frequency of 28 GHz is conducted.The impact of the vertical magnetic field B_(v)on EC wave assisted start-up,the relationship between EC wave injection power P_(inj),Ohmic electric field E,and initial hydrogen atom density n_(H0)are explored separately.It is found that under conditions of Ohmic electric field lower than ITER(~0.3 V m^(-1)),EC wave can expand the operational space to achieve better plasma parameters.Simulating the process of28 GHz EC wave start-up in the CN-H1 stellarator plasma,the plasma current in the zerodimensional model is replaced with the current in the poloidal coil of the stellarator.Plasma startup can be successfully achieved at injection powers in the hundreds of kilowatts range,resulting in electron densities on the order of 10^(17)-10^(18)m^(-3).

Simplified Applicable Model for Fire Tube Boiler

This research aims to present a simplified mathematical model to predict the performance of fire tube boilers, taking into account the necessity of knowing the components of exhaust gases and the extent of their compatibility with environmental laws and requirements. The model shown is for a horizontal, three-pass, wet-back fire tube boiler at steady-state, steady-flow operation. It is concluded from the applicability of the model for different boiler capacity ratings that the results are simplified and important for the boiler manufacturers to predict the performance and make the choice to modify the proposed design to achieve certain needs.

Numerical Simulation of Combustion in 660MWTangentially Fired Pulverized Coal Boiler on Ultra-Low Load Operation

In this paper,the combustion conditions in the boiler furnace of a 660 MWtangential fired pulverized coal boiler are numerically simulated at 15%and 20%rated loads,to study the flexibility of coal-fired power units on ultra-low load operation.The numerical results show that the boiler can operate safely at 15%and 20%ultra-low loads,and the combustion condition in the furnace is better at 20%load,and the tangent circles formed by each characteristic section in the furnace are better,and when the boiler load is decreased to 15%,the tangent circles in the furnace begin to deteriorate.The average flue gas temperature of different areas of the furnace shows that when the boiler furnace operates under ultra-low load conditions,the average smoke temperature of the cold ash hopper at 20%load is basically the same as the average smoke temperature at 15%load;in the burner area,the average smoke temperature of the cold ash hopper at 20%load is about 50 K higher than that at 15%load;in the burned out area,the average smoke temperature of the cold ash hopper at 20%load is slightly higher than that at 15%load.The average temperature of flue gas in the furnace showed a tendency to increase rapidly with the height of the furnace,then slow down and fluctuate the temperature in the burner area,and finally increase slightly in the burnout area due to the further combustion of combustible components to release heat,and then began to decrease.

Optimizing Two-Phase Flow Heat Transfer:DCS Hybrid Modeling and Automation in Coal-Fired Power Plant Boilers

In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired boilers.Utilizing a fusion of hybrid modeling and automation technologies,we develop soft measurement models for key combustion parameters,such as the net calorific value of coal,flue gas oxygen content,and fly ash carbon content,within theDistributedControl System(DCS).Validated with performance test data,thesemodels exhibit controlled root mean square error(RMSE)and maximum absolute error(MAXE)values,both within the range of 0.203.Integrated into their respective automatic control systems,thesemodels optimize two-phase flow heat transfer,finetune combustion conditions,and mitigate incomplete combustion.Furthermore,this paper conducts an in-depth exploration of the generationmechanismof nitrogen oxides(NOx)and low oxygen emission reduction technology in coal-fired boilers,demonstrating a substantial reduction in furnace exit NOx generation by 30%to 40%and the power supply coal consumption decreased by 1.62 g/(kW h).The research outcomes highlight the model’s rapid responsiveness,enabling prompt reflection of transient variations in various economic indicator parameters.This provides a more effective means for real-time monitoring of crucial variables in coal-fired boilers and facilitates timely combustion adjustments,underscoring notable achievements in boiler combustion.The research not only provides valuable and practical insights into the intricacies of two-phase flow heat transfer and heat exchange but also establishes a pioneering methodology for tackling industry challenges.

Numerical Calculations and Cold Tests for Flow Fields of a 220t/h Retrofitted Oil-Boiler

In this paper, cold simulation experiments and numerical calculations are conducted to predict 3 D flow field aerodynamics for an oil furnace after being retrofitted due to its fuel variation. K ε model and SIMPLE program under body fit coordination (BFC) system, in which TTM non orthogonal method is used to control the irregular geometric boundary, are adopted to solve the control equations. Model tests are conducted to check the calculation results, showing that they are in agreement with each other. Three different alternatives with different side window locations are also calculated to optimize the designs. The field retrofitting results show that the combination of cold tests with numerical calculations has prosperous application in retrofitting or renewing medium and small boilers.

Three-Dimensional Dynamic Modeling of a Tangentially Fired Utility Boiler Furnace

The tangentially fired utility boiler furnace is divided into several sections. The dynamic mathematical models for each section are presented. In the combustion zone, three dimensional model is used, while for the upper sections, lumped parameter model is used instead. With the combination of different models, we can get detailed distributions of gas velocity, temperature, chemical species, heat flux, etc. in the furnace, but with less CPU time. The radiation through the interfaces of each section is cons...

Modeling and Simulation Study on Reverse Swirl of Secondary Air in Large Tangentially Fired Boiler

Based on the porosity method and the improved non uniform QUICK scheme, this paper describes a three dimensional computer simulation to predict the flow characteristics in a tangentially fired boiler. The model is applied to a 600?MW boiler modeling under different operating conditions of reverse swirl of secondary air. The numerical results achieve reasonable agreement with experimental data. The calculated results of flow field, the pressure distribution, the relative diameter of tangential circle, angular momentum flux in furnace and the velocity distribution index in horizontal gas pass are analyzed in detail. And then the effects of the reverse swirl of secondary air on flue gas imbalance are discussed. Finally a reasonable operating condition of the reverse swirl of secondary air is presented.

Neural network approach to predicting mercury emission from utility boiler

The feasibility of using an ANN method to predict the mercury emission and speciation in the flue gas of a power station under un-tested combustion/operational conditions is evaluated. Based on existing field testing datasets for the emissions of three utility boilers, a 3-layer back-propagation network is applied to predict the mercury speciation at the stack. The whole prediction procedure includes： collection of data, structuring an artificial neural network （ANN） model, training process and error evaluation. A total of 59 parameters of coal and ash analyses and power plant operating conditions are treated as input variables, and the actual mercury emissions and their speciation data are used to supervise the training process and verify the performance of prediction modeling. The precision of model prediction （ root- mean-square error is 0. 8 μg/Nm3 for elemental mercury and 0. 9 μg/Nm3 for total mercury） is acceptable since the spikes of semi- mercury continuous emission monitor （SCEM） with wet conversion modules are taken into consideration.

Analysis of Prese nt Operating Situati on of Large Size Coal-F ired Utility Boilers

Large size utility boilers develop rapidly in China, both their reliability and economics have reached better level. The operating situations of various existing boilers on the basis of different coals are analyzed, it is held that, the notable energy imbalance of furnace exit, ever existing in the tangential firing boilers has been solved, with comparatively lower NOX emission concentration of gained. The higher NOX emission concentration and furnace slagging etc. problems existing in wall firing boilers are notable. The comprehensive analysis shows that, it is appropriate to choose lower furnace volume heat release rate and higher flame height in the type selection design of boilers, and sufficient margin should be kept in the selection of coal pulverizing mills.

Characteristics of Phosphorus Adsorption with Boiler Slag and Process Optimization

[Objective] This study aimed to investigate the characteristics of phosphorus adsorption on boiler slag and optimize the adsorption process. [Method] Boiler slag was used as an adsorbent in the single-grade adsorption process to dispose the rural domestic sewage. During the course, phosphorus adsorption kinetics and thermodynamics, adsorption operating curve and the minimum boiler slag dosage were analyzed and calculated. [Result] Langmuir adsorption isotherm could be applied to describe the absorption of phosphorus with boiler slag, and the absorption kinetics was confirmed with the pseudo second-order equation. The maximum absorption quantity and the initial absorption rate increased with the rise of temperature, reaching up to 0.159 1 mg/g and 0.169 8 mg/(g·min) respectively at 40 ℃. Thermodynamic variables ΔG0<0 and ΔH0>0 indicated that the entire process was a spontaneous endothermic reaction, and high temperature would facilitate the reaction of absorption. In the single grade adsorption, the minimum adsorbent dosage decreased as the temperature rose; at 40 ℃ the optimum mass ratio of boiler slag to wastewater was 3.31 kg/m3. [Conclusion] The adsorption process with boiler slag as adsorbent is an economical and effective approach for treating rural domestic sewage.

Analysis on the Problems in Start-up and Debugging of Two 600 MW Generating Units in Yangzhou No.2 Thermal Power Plant

The problems including excessive flow of attemperating water for boiler, failure of butterfly valve at the outlet of circulating water pump, burnt-out of thyristor for excitation regulator, load variation rate of CCS not complying with the contract target, etc. occurred during start-up and debugging of two 600 MW generating units in Yangzhou No.2 Thermal Power Plant. Through analysis on these problems. the remedial measures were put forward, to which can be referred for similar units.

INTRODUCTION TO INCONEL ALLOY 740: AN ALLOY DESIGNED FOR SUPERHEATER TUBING IN COAL-FIRED ULTRA SUPERCRITICAL BOILERS

Chinese utilities as well as those worldwide are facing increased demand for additional electricity, reduced plant emissions and greater efficiency. To meet this challenge will require increasing boiler temperature, pressure and coal ash corrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONEL^R alloy 740, is described aiming at meeting this challenge. Emphasis will be on describing the alloy＇ s mechanical properties, coal-ash and steam corrosion resistance. Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology em- ployed to arrive at the current chemical composition.

Start-up of anaerobic ammonia oxidation bioreactor with nitrifying activated sludge

The anaerobic ammonia oxidation(Anammox) bioreactor was successfully started up with the nitrifying activated sludge. After anaerobically operated for 105 d, the bioreactor reached a good performance with removal percentage of both ammonia and nitrite higher than 95% and volumetric total nitrogen removal as high as 149.55 mmol/(L·d). The soft padding made an important contribution to the high efficiency and stability because it held a large amount of biomass in the bioreactor.

Corrosion Behavior of TP316L of Superheater in Biomass Boiler with Simulated Atmosphere and Deposit

Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler.Corrosion dynamic curves were plotted by mass gain.The results showed that the corrosion was dependent on temperature and was greatly accelerated by ash deposition.The mass gain was distinctly reduced in the presence of SO2 with and without ash deposition on the specimens.Corrosion rates with ash deposit at different temperatures were calculated.Two feasible methods were provided to avoid serious high-temperature corrosion in the biomass boiler.

A method to refine the start-up scheme of compression and refrigeration systems in ethylene plants via dynamic simulation

Starting the cracking gas compressor and precooling the refrigeration system are keys to start-up of an ethylene plant and accounts for up to 50% of the total start-up time and plant flare emissions. Premature feeding of cracking furnaces can be avoided if the cracking gas compressor is started and the refrigeration system is precooled in advance using mixed gas as the start-up working medium(SWM). Start-up scenario with mixed gas as SWM could significantly reduce the emission loss and shorten the precooling time. Research shows that making appropriate start-up scheme is important not only to ensure operational safety and feasibility, but also to reduce energy consumption. In this paper, a method is proposed to select suitable start-up operational parameters of compression and refrigeration system with sufficient safe operating ranges and short precooling time. The complex interrelation among key parameters of start-up is analyzed. It is found that higher energy consumption, especially for super high-pressure steam(SS), can promote operational safety and shorten the precooling time during start-up.Based on steady-state and dynamic simulation, appropriate operating parameter ranges are determined with reasonable SS consumption. A real case study demonstrates that an appropriate start-up scheme will optimize the operation.

Flexibility of a 300 MW Arch Firing Boiler Burning Low Quality Coals

Experimental investigations on the flexibility of a 300 MW Arch Firing (AF) coal-fired boiler when burning low quality coals is reported. Measurements of gas temperature and species concentration and char sampling using a water-cooled suction pyrometer were carried out along the furnace elevation. The carbon content and the size distribu-tions of the char samples were obtained. The char morphology was examined using a field emission scanning electron microscope (FESEM). The char sampling was performed on this type of boiler for the first time. The results indicate that the flexibility of this boiler burning low quality coals under a moderate boiler load is better than its flexibility under a high boiler load. Because of the insufficient capacity of the coal pulverizers used,in case of low coal quality the pul-verized coal fineness will drastically decrease under high boiler loads. This causes an increase in the loss due to incom-plete mechanical and chemical combustion. This is the main cause of a low burnout degree of the pulverized coal and the decrease of the flexibility of this AF boiler under a high boiler load.

Feasibility Analysis on the Integrated Application of Solar Energy, Biogas, Coal-fired Boiler and Radiant Floor Heating for Rural Residence

The feasibility of adopting a balanced energy mix mode (domestic solar energy, biogas, coal-fired boiler and radiant floor heating) was proposed. Taking a typical rural residence in Zhengzhou City for example, the study through theoretical analysis and calculation showed that such a balanced energy mix is an economic way and efficient in saving energy and reducing air pollution, and elaborated the theoretical feasibility of popularizing such a heat supply mode in rural areas.

Corrosion of Different Materials in Combustion Chamber of Yellow Phosphorus Tail Gas in Industrial Boiler

The corrosion of materials in combustion chamber of yellow phosphor tall gas was investrgated. The results reveal that the corrosion behavior is different for different materials under actual work conditions.

Study on Fuzzy Self-Adaptive PID Control System of Biomass Boiler Drum Water

The paper discusses the features of the Biomass Boiler drum water level. Conventional PID Control System can not reach a satisfaction result in nonlinearity and time different from Biomass Boiler Drum Water Control System. In this study, a kind of fuzzy self-adaptive PID controller is described and this controller is used in biomass boiler’s drum water level control system. Using the simulink tool of MATLAB simulation software to simulate the fuzzy adaptive PID and conventional PID control system, the result of the comparison shows that the fuzzy self-adaptive PID has the strong anti-jamming, flexibility and adaptability as well as the higher control precision in Biomass Boiler Drum Water.