Optimized composition for bonding assistant coat in carbon steel sandwich panels

On the basis of the alloying theory of bonding assistant coat （BAC）, taking into account of the interaction of alloy elements, the regressive equation, which relates the wetting ability of bonding assistant coat with the contents of Mn, Ni, Si, Sn, and B, was es- tablished by using quadratic regression orthogonal design of five factors. The influence of elements and their interaction on the wetting ability was analyzed. The ranges of alloy elements were optimized. The melting point of bonding assistant coat was measured by using differential thermal analysis. The results show that the interactions of Ni and Mn, Ni, and Sn can increase the wetting ability obviously and the melting point of bonding assistant coat has been decreased.

DETERMINATION OF CREEP PROPERTIES OF THERMAL BARRIER COATING(TBC)SYSTEMS FROM THE INDENTATION CREEP TESTING WITH ROUND FLAT INDENTERS

Indentation creep behavior with cylindrical flat indenters on the thermal barrier coating (TBC) was studied by finite element method (FEM). On ike constant applied indentation creep stress, there is a steady creep rate for each case studied for different creep properties of the TBC system. The steady creep depth rate depends on the applied indentation creep stress and size of the indenters as well as the creep properties of the bond coat of the TBC and the substrate. The possibilities to determine the creep properties of a thermal barrier system from indention creep testing were discussed. As an example, with two different size indenters, the creep properties of bond coat of the TBC system can be derived by an inverse FEM method. This study not only provides a numerical method to obtain the creep properties of the TBC system, but also extends the application of indentation creep method with cylindrical flat indenters.

Study on the preparation and fretting behavior of bonded oriented MoS_(2)solid lubricant coating

The bonded MoS_(2)solid lubricant coating is an effective measure to mitigate the fretting wear of AISI 1045 steel.In this work,the amino functionalized MoS_(2)was protonated with acetic acid to make the MoS_(2)positively charged.The directional arrangement of protonated MoS2 in the coating was achieved by electrophoretic deposition under the electric field force.The bonded directionally aligned MoS_(2)solid lubricant coating showed high adaptability to various loads and excellent lubrication performance under all three working conditions.At a load of 10 N,the friction coefficient and wear volume of the coating with 5 wt%protonated MoS_(2)decreased by 20.0%and 37.2%compared to the pure epoxy coating,respectively,and by 0.07%and 16.8%than the randomly arranged MoS_(2)sample,respectively.The remarkable lubricating properties of MoS_(2)with directional alignment were attributed to its effective load-bearing and mechanical support,barrier effect on longitudinal extension of cracks,and the formation of a continuous and uniform transfer film.

Durable dual-state duplex Si-HfO_(2)with excellent oxidation and cracking resistance

The lifetime of Si bond coatings in environmental barrier coatings is constrained by phase-transition-induced cracking of the SiO_(2)scale.In this study,Si-HfO_(2)dual-state duplex composite materials are proposed to address this issue by partially forming HfSiO_(4)and minimizing the SiO_(2)content.The as-prepared composite exhibited a structure comprising discrete HfO_(2)“bricks”embedded in a continuous Si“mortar”,while the oxidized state transformed into discrete HfSiO_(4)“bricks”within continuous thin SiO_(2)“mortars”.The results indicate that continuous thin SiO_(2)contributes to reducing the oxidation rate to a level comparable to that of pure Si,and discrete HfSiO_(4)particles aid in relieving phase transition-induced stress and inhibiting crack propagation,thereby enhancing oxidation and cracking resistance simultaneously.Consequently,the composite with 20 mol%HfO_(2)and a mean particle size of~500 nm at 1370℃exhibited a service lifetime 10 times greater than that of pure Si.This research provides valuable insights for designing Si-based bond coatings with improved service lifetime.

High-temperature oxidation behavior and analysis of impedance spectroscopy of 7YSZ thermal barrier coating prepared by plasma spray-physical vapor deposition

Quasi-columnar structure 7YSZ（yttria stabilized zirconia） thermal barrier coatings（TBCs） are prepared by plasma spray-physical vapor deposition（PS-PVD） onto pretreated and un-pretreated bond coating, respectively. An isothermal oxidation experiment of 7YSZ TBCs is carried out in the atmosphere of 950 °C in order to simulate the high-temperature oxidation process of engine blades. The isothermal oxidation process of 7YSZ thermal barrier coatings is investigated systematically by impedance spectroscopy. The electrochemical physical model and equivalent circuit of columnar 7YSZ coatings are established. Results show that the isothermal oxidation kinetic curve of columnar 7YSZ thermal barrier coatings appears to follow the parabolic law. A pretreatment of bond coating can reduce the growth rate of the thermally grown oxide（TGO） layer, restraining the initiation and propagation of microcracks between YSZ and TGO layers. The oxidation rate constants of 7YSZ coatings with pretreated and un-pretreated bond coating are 0.101×10^（-12） cm^2·s^（-1） and 0.115 × 10^（-13） cm^2 ·s^（-1）, respectively. Impedance analysis shows that the content of oxygen vacancies decreases and the density increases after the TGO layer is oxidized for 150 h. In addition, shrinkage microcracks formed by sintering during the oxidation process is the main reason for an increase of the capacitance and a decrease of the resistance in the grain boundary of YSZ.

Thermal cycling performance of La_(2)Ce_(2)O_(7)/YSZ TBCs with Pt/Dy co-doped NiAl bond coat on single crystal superalloy

Thermal barrier coatings(TBCs) consisting ofLa_(2)Ce_(2)O_(7)(LCO) and Y_(2)O_(3)-stabilized-ZrO_(2)(YSZ) doubleceramic layer and Dy/Pt co-doped NiAl bond coat were produced by electron beam physical vapor deposition(EBPVD). Thermal cyclic performance of the TBCs was evaluated by flame shock testing at 1300 ℃. For comparison, the TBCs with a undoped NiAl bond coat were also studied. The microstructural evolution and failure mechanisms of the above TBCs during thermal cycling were investigated. Spallation failure of the TBCs with the undoped bond coat occurs after around 500 cycles by cracking at the interface between YSZ ceramic layer and thermally grown oxides(TGO) layer. The TBCs with Pt/Dy modified bond coat reveal improved interface bonding even after 1200 thermal cycles, whereas some delamination cracks are presented in the LCO layer. On the other hand,the Pt/Dy modified bond coat effectively suppresses the formation of the needle-like topologically closed packed phases(TCP) in the single crystal superalloy.

Cyclic Corrosion Behavior of Pt/Ru-Modified Bond Coatings Exposed to NaCl Plus Water Vapor at 1050℃

In the present investigation,Pt/Ru-modified bond coating consisted of 2 μm Pt＋2 μm Ru was deposited on a nickel-based superalloy by electroplating method and followed by conventional Al pack cementation.The cyclic corrosion behavior of Pt/Ru-modified bond coating exposed to NaCl plus water vapor has been investigated under atmospheric pressure at 1050℃.The result shows that the cyclic corrosion life of Pt/Ru-modified bond coating is longer than that of the conventional Pt-modified aluminide coating in the presence of NaCl plus water vapor.The addition of Ru makes the coating possess the increased strength and suppress the rumpling behavior.The absence of rumpling may be responsible for the improved corrosion resistance of Pt/Ru-modified aluminide coating.

Effect of Al22Si/ZL102 bimetal interface fabricated by extrusion at neareutectic temperature

The Al22Si/ZL102 bimetal was designed and prepared by extrusion at near-eutectic temperature.The properties and fracture behaviors of different surface treatments between oxide film and zinc coating were compared between the Al22 Si and ZL102 bimetal.The average bonding strength of bimetal with intermittent oxide film interface was about 89.3MPa,which is higher than that of the bimetal fabricated by zinc coating method（about 76.3MPa）.During the process of extrusion,the oxidation film was extruded to crush and the metal was extruded through the micro-cracks of the oxidation film,then the two surfaces were joined together.Altogether,the results showed that extrusion at near-eutectic temperature is favorable for achieving a high-quality metallurgical bonded interface.