Magnetorheological (MR) fluids consist of stable suspensions of magnetic particles in a carrying fluid such as water or silicone oils. The magnetorheological response of MR fluids results from the polarization induced...Magnetorheological (MR) fluids consist of stable suspensions of magnetic particles in a carrying fluid such as water or silicone oils. The magnetorheological response of MR fluids results from the polarization induced in suspended particles by application of an external magnetic field. The interaction between the induced dipoles causes the particles to form columnar structure, parallel to the applied field. These chain-like structures restrict the motion of fluids, thereby increasing the viscosity and yield stress of the MR fluids. These mechanical characteristics allow for the construction of magnetically controlled device such as the MR fluids rotary brakes. However, there has been little information published about the design of MR fluid brakes. In this paper the design of the cylindrical MR fluid brake is investigated theoretically. Bingham model is used to characterize the constitutive behaviors of the MR fluids subject to an external magnetic field. The operational principle of the cylindrical MR fluid brake is presented. The theoretical method is developed to analyze the transmission properties of the torque of the cylindrical MR fluid brake. An engineering expression for the torque is derived to provide the theoretical foundations in the design of the cylindrical MR fluid brake. Based on this equation the volume and thickness of the annular MR fluids within the brake is expressed as functions of the desired ratio of torques with saturated magnetic field and without external field, the controlled mechanical power and the MR fluid material properties. The parameters of the thickness and width of the fluid in the brake can be calculated from the obtained equations when the required mechanical power level, the desired torque ratio are specified.展开更多
Substantially lightweight brake discs with high wear resistance are highly desirable in the automotive industry.This paper presents an investigation of the precision-engineering design and development of automotive br...Substantially lightweight brake discs with high wear resistance are highly desirable in the automotive industry.This paper presents an investigation of the precision-engineering design and development of automotive brake discs using nonhomogeneous Al/SiC metal-matrixcomposite materials.The design and development are based on modeling and analysis following stringent precision-engineering principles,i.e.,brake-disc systems that operate repeatably and stably over time as enabled by precision-engineering design.The design and development are further supported by tribological experimental testing and finite-element simulations.The results show the industrial feasibility of the innovative design approach and the application merits of using advanced metal-matrix-composite materials for next-generation automotive and electric vehicles.展开更多
According to the technique requests of the brake caliper in the process of production, a special fixture of float brake caliper has been developed based on 3 D design in this paper. The development process and verifie...According to the technique requests of the brake caliper in the process of production, a special fixture of float brake caliper has been developed based on 3 D design in this paper. The development process and verified data from 3D modeling and kinematics simulation for this special fixture show that this 3D-designed process can conveniently forecast the assembly interference of the fixture and accurately add the mass of lead brick before the prototype is made. In this way the flutter caused by the unbalanced lathe fixture can be eliminated and the precision of run-out tolerance in cylinder hole compared with machine tool spindle can be improved, thus the processing quality of the cylinder hole in a brake caliper can be greatly guaranteed.展开更多
为分析排气管内压力波动对发动机二冲程制动功率的影响,以某重型柴油机为研究对象,利用GT-Power建立发动机二冲程制动一维模型,通过修改排气型线开展排气道压力波动对制动性能影响的研究。结果表明:第二次减压制动(the second compressi...为分析排气管内压力波动对发动机二冲程制动功率的影响,以某重型柴油机为研究对象,利用GT-Power建立发动机二冲程制动一维模型,通过修改排气型线开展排气道压力波动对制动性能影响的研究。结果表明:第二次减压制动(the second compression release braking,2nd CRB)相位开启时的压力波动会影响到其他气缸的排气回流,进而影响发动机的制动功率。进一步对排气管进行三维流场计算,证明了其他气缸2nd CRB相位排气门开启时的压力波传递对排气回流阶段排气回流的影响。最后通过试验设计(design of experiment,DoE),结合响应面拟合和粒子群算法对排气管几何尺寸进行优化,优化后该柴油机二冲程减压制动模式下2100 r/min工况的最大制动功率可达到395.08 kW。展开更多
文摘Magnetorheological (MR) fluids consist of stable suspensions of magnetic particles in a carrying fluid such as water or silicone oils. The magnetorheological response of MR fluids results from the polarization induced in suspended particles by application of an external magnetic field. The interaction between the induced dipoles causes the particles to form columnar structure, parallel to the applied field. These chain-like structures restrict the motion of fluids, thereby increasing the viscosity and yield stress of the MR fluids. These mechanical characteristics allow for the construction of magnetically controlled device such as the MR fluids rotary brakes. However, there has been little information published about the design of MR fluid brakes. In this paper the design of the cylindrical MR fluid brake is investigated theoretically. Bingham model is used to characterize the constitutive behaviors of the MR fluids subject to an external magnetic field. The operational principle of the cylindrical MR fluid brake is presented. The theoretical method is developed to analyze the transmission properties of the torque of the cylindrical MR fluid brake. An engineering expression for the torque is derived to provide the theoretical foundations in the design of the cylindrical MR fluid brake. Based on this equation the volume and thickness of the annular MR fluids within the brake is expressed as functions of the desired ratio of torques with saturated magnetic field and without external field, the controlled mechanical power and the MR fluid material properties. The parameters of the thickness and width of the fluid in the brake can be calculated from the obtained equations when the required mechanical power level, the desired torque ratio are specified.
文摘Substantially lightweight brake discs with high wear resistance are highly desirable in the automotive industry.This paper presents an investigation of the precision-engineering design and development of automotive brake discs using nonhomogeneous Al/SiC metal-matrixcomposite materials.The design and development are based on modeling and analysis following stringent precision-engineering principles,i.e.,brake-disc systems that operate repeatably and stably over time as enabled by precision-engineering design.The design and development are further supported by tribological experimental testing and finite-element simulations.The results show the industrial feasibility of the innovative design approach and the application merits of using advanced metal-matrix-composite materials for next-generation automotive and electric vehicles.
文摘According to the technique requests of the brake caliper in the process of production, a special fixture of float brake caliper has been developed based on 3 D design in this paper. The development process and verified data from 3D modeling and kinematics simulation for this special fixture show that this 3D-designed process can conveniently forecast the assembly interference of the fixture and accurately add the mass of lead brick before the prototype is made. In this way the flutter caused by the unbalanced lathe fixture can be eliminated and the precision of run-out tolerance in cylinder hole compared with machine tool spindle can be improved, thus the processing quality of the cylinder hole in a brake caliper can be greatly guaranteed.
