This paper introduces the function, structure and alarm principles of the breakout prediction system installed for continuous casting in Baosteel＇ s No. 2 Steelmaking Plant. It elaborates on four parameters in the al...This paper introduces the function, structure and alarm principles of the breakout prediction system installed for continuous casting in Baosteel＇ s No. 2 Steelmaking Plant. It elaborates on four parameters in the alarm logic,including the temperature changing rate, temperature difference, temperature fluctuation and temperature match of thermocouples. This paper also explains the causes of different disturbances within the breakout prediction system, and the methods used to prevent and eliminate disturbances from radiation, earth, crosstalk, temperature drift and time drift. Finally, the paper summarizes some potential applications of the above technology.展开更多
By measuring the pressure and piston stroke of hydraulic servo cylinders in the oscillation system of a caster mould,friction between mould and shell can be determined.The condition of solidified shell can be monitore...By measuring the pressure and piston stroke of hydraulic servo cylinders in the oscillation system of a caster mould,friction between mould and shell can be determined.The condition of solidified shell can be monitored by thermocouples fixed to the mould.Breakouts,whether caused by shell cracking,shell sticking or entrained impurities,can therefore be predicted and effectively avoided through monitoring the change characteristics of friction and thermocouples temperature during the process.展开更多
A two-dimensional heat transfer model was developed to calculate the mould wall temperature field under normal operations condition and to determine its changing behavior when breakout occured. On the numerical simula...A two-dimensional heat transfer model was developed to calculate the mould wall temperature field under normal operations condition and to determine its changing behavior when breakout occured. On the numerical simulation of sticking type breakout process and the breakout related wall temperature evolution, parameters of prediction were suggested.展开更多
文摘This paper introduces the function, structure and alarm principles of the breakout prediction system installed for continuous casting in Baosteel＇ s No. 2 Steelmaking Plant. It elaborates on four parameters in the alarm logic,including the temperature changing rate, temperature difference, temperature fluctuation and temperature match of thermocouples. This paper also explains the causes of different disturbances within the breakout prediction system, and the methods used to prevent and eliminate disturbances from radiation, earth, crosstalk, temperature drift and time drift. Finally, the paper summarizes some potential applications of the above technology.
文摘By measuring the pressure and piston stroke of hydraulic servo cylinders in the oscillation system of a caster mould,friction between mould and shell can be determined.The condition of solidified shell can be monitored by thermocouples fixed to the mould.Breakouts,whether caused by shell cracking,shell sticking or entrained impurities,can therefore be predicted and effectively avoided through monitoring the change characteristics of friction and thermocouples temperature during the process.
文摘A two-dimensional heat transfer model was developed to calculate the mould wall temperature field under normal operations condition and to determine its changing behavior when breakout occured. On the numerical simulation of sticking type breakout process and the breakout related wall temperature evolution, parameters of prediction were suggested.
