Static load tests are an important means of supervising and detecting a crane＇s lift capacity. Due to space restrictions, however, there are difficulties and potential danger when testing large bridge cranes. To solv...Static load tests are an important means of supervising and detecting a crane＇s lift capacity. Due to space restrictions, however, there are difficulties and potential danger when testing large bridge cranes. To solve the loading problems of large-tonnage cranes during testing, an equivalency test is proposed based on the similarity theory and BP neural networks. The maximum stress and displacement of a large bridge crane is tested in small loads, combined with the training neural network of a similar structure crane through stress and displacement data which is collected by a physics simulation progressively loaded to a static load test load within the material scope of work. The maximum stress and displacement of a crane under a static load test load can be predicted through the relationship of stress, displacement, and load. By measuring the stress and displacement of small tonnage weights, the stress and displacement of large loads can be predicted, such as the maximum load capacity, which is 1.25 times the rated capacity. Experimental study shows that the load reduction test method can reflect the lift capacity of large bridge cranes. The load shedding predictive analysis for Sanxia 1200 t bridge crane test data indicates that when the load is 1.25 times the rated lifting capacity, the predicted displacement and actual displacement error is zero. The method solves the problem that lifting capacities are difficult to obtain and testing accidents are easily possible when 1.25 times related weight loads are tested for large tonnage cranes.展开更多
The safety brake system of metallurgy bridge crane is generally composed of two separated block brake, brake disc, and torsion shaft. The analysis of natural frequency and main vibration mode on this two-degree torsio...The safety brake system of metallurgy bridge crane is generally composed of two separated block brake, brake disc, and torsion shaft. The analysis of natural frequency and main vibration mode on this two-degree torsion vibration system is the basement to study the vibration model and vibration performance. In this work, we investigated natural frequency of the braking system of metallurgical crane with analytic method. This provides a systematic guidance towards a successful brake system design展开更多
基金Supported by National "Twelfth Five-Year" Plan for Science&Technology Support of China(Grant No.2011BAK06B05)National High-tech Research and Development Program of China(863 Program,Grant No.2013AA040203)Shanxi Scholarship Council of China(Grant No.2015-088)
文摘Static load tests are an important means of supervising and detecting a crane＇s lift capacity. Due to space restrictions, however, there are difficulties and potential danger when testing large bridge cranes. To solve the loading problems of large-tonnage cranes during testing, an equivalency test is proposed based on the similarity theory and BP neural networks. The maximum stress and displacement of a large bridge crane is tested in small loads, combined with the training neural network of a similar structure crane through stress and displacement data which is collected by a physics simulation progressively loaded to a static load test load within the material scope of work. The maximum stress and displacement of a crane under a static load test load can be predicted through the relationship of stress, displacement, and load. By measuring the stress and displacement of small tonnage weights, the stress and displacement of large loads can be predicted, such as the maximum load capacity, which is 1.25 times the rated capacity. Experimental study shows that the load reduction test method can reflect the lift capacity of large bridge cranes. The load shedding predictive analysis for Sanxia 1200 t bridge crane test data indicates that when the load is 1.25 times the rated lifting capacity, the predicted displacement and actual displacement error is zero. The method solves the problem that lifting capacities are difficult to obtain and testing accidents are easily possible when 1.25 times related weight loads are tested for large tonnage cranes.
文摘The safety brake system of metallurgy bridge crane is generally composed of two separated block brake, brake disc, and torsion shaft. The analysis of natural frequency and main vibration mode on this two-degree torsion vibration system is the basement to study the vibration model and vibration performance. In this work, we investigated natural frequency of the braking system of metallurgical crane with analytic method. This provides a systematic guidance towards a successful brake system design
