In view of fine cracks occurred on the surface of BNbRE continuous casting slabs for heavy rail in the practical production, the effect of two factors, i.e. deformation temperature, deformation velocity, on thermo pla...In view of fine cracks occurred on the surface of BNbRE continuous casting slabs for heavy rail in the practical production, the effect of two factors, i.e. deformation temperature, deformation velocity, on thermo plasticity of BNbRE steel at the third brittle zone was quantitatively investigated on GLEEBLE-1500D thermal-mechanical simulator after measuring the RA-T curve of BNbRE steel. The results provide experimental data for optimizing the technology of continuous casting secondary cooling zone and avoiding the occurrence of fine surface cracks.展开更多
The 10Ni5CrMoV steel examined was a 16 mm thick plate. Specimens measuring 12 mm×12 mm×120 mm were thermally cycled using DM-100A weld simulator with various parameters. The main results are summarized as fo...The 10Ni5CrMoV steel examined was a 16 mm thick plate. Specimens measuring 12 mm×12 mm×120 mm were thermally cycled using DM-100A weld simulator with various parameters. The main results are summarized as follaws. In the coarse-grained austenitized region( Tm = 1 300℃ + 1300℃ ) ,the microstructure is in good toughness. At the condition of Tm = 1 300℃ + 850℃ and t8/5=43 s, the toughness decreases heavily because M-A constituent and twin martensite appear at the prior aastenite grain boundaries. When Tm= 1300℃ + 850℃ or 1300℃ + 730℃ and t8/5 = 85 s, local brittle zone is formed because of relatively coarse granular bainite.展开更多
In this paper, toughness properties and microstructurc of low-alloyed multipass welds with yield strength above 700MPa have 6een studied using the weld thermal simulation and throughout thickness CTOD fracture mechani...In this paper, toughness properties and microstructurc of low-alloyed multipass welds with yield strength above 700MPa have 6een studied using the weld thermal simulation and throughout thickness CTOD fracture mechanics tests. Impact testing of thermal simulated specimens showed that the primary weld metal and the fine gmmed weld metal had good toughness, while the coarse grained weld metal had the lowest toughness value as the local brittle zone (LBZ) in multipass weld metals. Cleavage fracture in CTOD testing of thick multipass weld metals was initiated from martensite-austenite (MA) phases in the LBZ. MA phases were distributed at the prior austenite grain boundaries and around ferrite grains. As the size of the local brittle zone along the fatigue crack front increases, CTOD frncture toughness of multipass weld metals decreases. The weakest link theory was used to evaluate effect of the local brittle zone on fracture toughness of thick multipass weld metals. The estimated curves agree well with the eaperimental data.展开更多
By using thermo-simulation,Auger analysis and Charpy Ⅴ impact test and with the observation of the microstructures in which cleavage crack was initiated,the morphology and toughness of the local brittle zone of C-Mn ...By using thermo-simulation,Auger analysis and Charpy Ⅴ impact test and with the observation of the microstructures in which cleavage crack was initiated,the morphology and toughness of the local brittle zone of C-Mn and Cr-Ni-Mo multipass weld metals have been investigated.The results indicated that the local brittle zone in C-Mn weld metals with low and high Mn% and Cr- Ni-Mo weld metals is different.With statistical analysis,it has been revealed that the more the local brittle zone and the lower their toughness,the lower the toughness of the entire weld metals.The alloy elements have a noticeable influ- ence on the toughness of the local brittle zone,thereby changing the toughness of weld metals.展开更多
By means of Gleeble-1500 testing machine, the simulation of continuous casting process forAH32 steel was carried out and hot ductility and strength were determined. The cracking sensitivity was studied under the diffe...By means of Gleeble-1500 testing machine, the simulation of continuous casting process forAH32 steel was carried out and hot ductility and strength were determined. The cracking sensitivity was studied under the different temperatures and strain rates. The Precipitations of AIN at different temperatures and the fractures of high-temperature tensile samples were observed by using TEM (transmission electron microscope) and SEM (scanning electron microscope). The factors affecting the brittle temperature zone were discussed.展开更多
By means of Gleeble-1500 dynamic thermomechanical simulator, the continuous casting process for HRB335C steel was simulated using solidifying method and hot ductility and strength of the steel were determined. The tes...By means of Gleeble-1500 dynamic thermomechanical simulator, the continuous casting process for HRB335C steel was simulated using solidifying method and hot ductility and strength of the steel were determined. The test results indicate that there are three temperature regions of brittleness for HRB335C billet in the temperature range from 700 ℃ to solidification point; the first temperature region of brittleness is 1 300 ℃ to solidification point of the billet, the second temperature region of brittleness is 1 200-- 1 000 ℃, and the third temperature region of brittleness is 700-850 ℃ ; the steel is plastic at 850--1 000 ℃. The cracking sensitivity was studied in the different temperature zones of the brittleness for steel HRB335C and the target surface temperature curve for the secondary cooling is determined. With optimized process, the mathematical model of the steady temperature field with two-dimensional heat transfer for 150 mm×150 mm HRB335C steel billet was established to optimize the secondary cooling process. The conic relation of water distribution between secondary cooling water flux and casting speed is regressed. Keeping the surface temperature of billet before the straightening point above 1 000 ℃, the results of billet test indicate that there is free central shrinkage cavity. The billet defect is decreased greatly, and the quality of billet is obviously improved.展开更多
基金Project supported bythe Inner Mongolian Autonomous Region Educational Department (NJ050667)
文摘In view of fine cracks occurred on the surface of BNbRE continuous casting slabs for heavy rail in the practical production, the effect of two factors, i.e. deformation temperature, deformation velocity, on thermo plasticity of BNbRE steel at the third brittle zone was quantitatively investigated on GLEEBLE-1500D thermal-mechanical simulator after measuring the RA-T curve of BNbRE steel. The results provide experimental data for optimizing the technology of continuous casting secondary cooling zone and avoiding the occurrence of fine surface cracks.
文摘The 10Ni5CrMoV steel examined was a 16 mm thick plate. Specimens measuring 12 mm×12 mm×120 mm were thermally cycled using DM-100A weld simulator with various parameters. The main results are summarized as follaws. In the coarse-grained austenitized region( Tm = 1 300℃ + 1300℃ ) ,the microstructure is in good toughness. At the condition of Tm = 1 300℃ + 850℃ and t8/5=43 s, the toughness decreases heavily because M-A constituent and twin martensite appear at the prior aastenite grain boundaries. When Tm= 1300℃ + 850℃ or 1300℃ + 730℃ and t8/5 = 85 s, local brittle zone is formed because of relatively coarse granular bainite.
文摘In this paper, toughness properties and microstructurc of low-alloyed multipass welds with yield strength above 700MPa have 6een studied using the weld thermal simulation and throughout thickness CTOD fracture mechanics tests. Impact testing of thermal simulated specimens showed that the primary weld metal and the fine gmmed weld metal had good toughness, while the coarse grained weld metal had the lowest toughness value as the local brittle zone (LBZ) in multipass weld metals. Cleavage fracture in CTOD testing of thick multipass weld metals was initiated from martensite-austenite (MA) phases in the LBZ. MA phases were distributed at the prior austenite grain boundaries and around ferrite grains. As the size of the local brittle zone along the fatigue crack front increases, CTOD frncture toughness of multipass weld metals decreases. The weakest link theory was used to evaluate effect of the local brittle zone on fracture toughness of thick multipass weld metals. The estimated curves agree well with the eaperimental data.
文摘By using thermo-simulation,Auger analysis and Charpy Ⅴ impact test and with the observation of the microstructures in which cleavage crack was initiated,the morphology and toughness of the local brittle zone of C-Mn and Cr-Ni-Mo multipass weld metals have been investigated.The results indicated that the local brittle zone in C-Mn weld metals with low and high Mn% and Cr- Ni-Mo weld metals is different.With statistical analysis,it has been revealed that the more the local brittle zone and the lower their toughness,the lower the toughness of the entire weld metals.The alloy elements have a noticeable influ- ence on the toughness of the local brittle zone,thereby changing the toughness of weld metals.
文摘By means of Gleeble-1500 testing machine, the simulation of continuous casting process forAH32 steel was carried out and hot ductility and strength were determined. The cracking sensitivity was studied under the different temperatures and strain rates. The Precipitations of AIN at different temperatures and the fractures of high-temperature tensile samples were observed by using TEM (transmission electron microscope) and SEM (scanning electron microscope). The factors affecting the brittle temperature zone were discussed.
基金Item Sponsored by Hi-Teeh Research and Development Program of China (863 Program) (2006AA040807)
文摘By means of Gleeble-1500 dynamic thermomechanical simulator, the continuous casting process for HRB335C steel was simulated using solidifying method and hot ductility and strength of the steel were determined. The test results indicate that there are three temperature regions of brittleness for HRB335C billet in the temperature range from 700 ℃ to solidification point; the first temperature region of brittleness is 1 300 ℃ to solidification point of the billet, the second temperature region of brittleness is 1 200-- 1 000 ℃, and the third temperature region of brittleness is 700-850 ℃ ; the steel is plastic at 850--1 000 ℃. The cracking sensitivity was studied in the different temperature zones of the brittleness for steel HRB335C and the target surface temperature curve for the secondary cooling is determined. With optimized process, the mathematical model of the steady temperature field with two-dimensional heat transfer for 150 mm×150 mm HRB335C steel billet was established to optimize the secondary cooling process. The conic relation of water distribution between secondary cooling water flux and casting speed is regressed. Keeping the surface temperature of billet before the straightening point above 1 000 ℃, the results of billet test indicate that there is free central shrinkage cavity. The billet defect is decreased greatly, and the quality of billet is obviously improved.